Vision
Raw
Material
Product
Process
Process
PFD
Introduction
Berger is one of the oldest names in paint industry
tracing back to 1760. Lewis Berger, a German national,
founded dye and pigment making business in England
Berger is one of the most renowned and technologically
advanced companies in Bangladesh, with more than
250 years of rich heritage.
We have visited Berger Chittagong factory which located
in Kalurghat Heavy Industrial Area, Chattogram-4212
In 1970, Berger Paints Bangladesh Limited (BPBL)
eastablished, when Jenson & Nicholson, had set up its
paint factory in Chittagong
History of
BERGER
Vision
RawMaterial
Product
Process
Process
PFD
Vision
“To be the most preferred brand in the
industry ensuring consumer delight”
Mission
“We shall increase our turnover by 100
percent in every five years. We shall remain
socially committed ethical company”
Vision
RawMaterial
Product
Process
Process
PFD
AdditivesSolventPigments
Imparts the
desired color
Render
pigment and
binder
sufficiently
fluid
In can
preservation
Resin
Imparts
adhesion to the
surface
Main Constituents of The Paints
Vision
RawMaterial
Product
Process
Process
PFD
Water Base
 Decorative Paints
Powder Base
 Cement Paints
Solvent Base
 Industrial Paints
 Decorative Paints
 Marine Paints
 Thinner Paints
Vision
Raw
Material
Product
Process
Process
PFD
Resin Plant
Main product
 Binder
Resin-95/159
Resin-95/163
 Adhesive
Raw material
 Soybean oil
 Glycerin
 Phthalic anhydride
Resin production process
First step
Raw material are mixed with each other. Mono ester and mono glycerin
produced. The thermo pack reactor cooled down to 180 degree Celsius.
Second step
In this step phthalic anhydride is charged into the reactor. Water
produces, to remove water xylene is used.
Blending and storage
- The sample is tested for checking viscosity and acid valve. Then the
product is transferred to the blender for thinning. Then the resin
transferred to the storage tank.
Vision
Raw
Material
Product
Process
Process
PFD
Process
First step
Pigment, binder and additives are added to the feed hopper. Then send
to the attitor or mixing machine.
Second step
After milling, solvent(resin), dryers and plasticizers added to it. After
Screening, filling and labeling paint packaged and stored.
Main product
Enamel
Robbilac synthetic
enamel
Primer
Berger marine red
oxide primer
Innova
Raw material
 Pigment (titanium oxide, yellow oxide, red
oxide)
 Extender and filler (chalk powder, micron TI)
 Binder (long oil alkyd resin, medium oil alkyd
resin)
 Additives(lead apthanate. Nuodex cobalt)
 Solvent(MTT, kerosene)
Solvent Based Plant
Vision
Raw
Material
Product
Process
Process
PFD
QualityTests
Fitness of grinding check
A Hegman gauge, sometimes referred
to as a grind gauge or grind meter, is
a device used to determine how
finely ground are the particles of
pigment in a sample.
Drying time
The time required for a paint to dry is
determined by spreading a sample on
glass plate placed vertically in a room
temperature.
Viscosity test
Three types of instruments used-
 Flow cup for paint having low
viscosity
 Poise unit for high viscous paint
 Krebs unit for low viscous paint
Specific gravity
A pyknometer is used to determine
the density of a paint. It has certain
rage for each type of paint.
PH check
PH is one of the most important
parameter of paint. It should be
around 8-9.
Color check
Color is checked by spectral
analysis.
Market
Thank You
Please Ask Question regarding any query?
Quality

Berger Paints Bangladesh LTD. PPT

  • 2.
    Vision Raw Material Product Process Process PFD Introduction Berger is oneof the oldest names in paint industry tracing back to 1760. Lewis Berger, a German national, founded dye and pigment making business in England Berger is one of the most renowned and technologically advanced companies in Bangladesh, with more than 250 years of rich heritage. We have visited Berger Chittagong factory which located in Kalurghat Heavy Industrial Area, Chattogram-4212 In 1970, Berger Paints Bangladesh Limited (BPBL) eastablished, when Jenson & Nicholson, had set up its paint factory in Chittagong History of BERGER
  • 3.
    Vision RawMaterial Product Process Process PFD Vision “To be themost preferred brand in the industry ensuring consumer delight” Mission “We shall increase our turnover by 100 percent in every five years. We shall remain socially committed ethical company”
  • 4.
    Vision RawMaterial Product Process Process PFD AdditivesSolventPigments Imparts the desired color Render pigmentand binder sufficiently fluid In can preservation Resin Imparts adhesion to the surface Main Constituents of The Paints
  • 5.
    Vision RawMaterial Product Process Process PFD Water Base  DecorativePaints Powder Base  Cement Paints Solvent Base  Industrial Paints  Decorative Paints  Marine Paints  Thinner Paints
  • 6.
    Vision Raw Material Product Process Process PFD Resin Plant Main product Binder Resin-95/159 Resin-95/163  Adhesive Raw material  Soybean oil  Glycerin  Phthalic anhydride Resin production process First step Raw material are mixed with each other. Mono ester and mono glycerin produced. The thermo pack reactor cooled down to 180 degree Celsius. Second step In this step phthalic anhydride is charged into the reactor. Water produces, to remove water xylene is used. Blending and storage - The sample is tested for checking viscosity and acid valve. Then the product is transferred to the blender for thinning. Then the resin transferred to the storage tank.
  • 7.
    Vision Raw Material Product Process Process PFD Process First step Pigment, binderand additives are added to the feed hopper. Then send to the attitor or mixing machine. Second step After milling, solvent(resin), dryers and plasticizers added to it. After Screening, filling and labeling paint packaged and stored. Main product Enamel Robbilac synthetic enamel Primer Berger marine red oxide primer Innova Raw material  Pigment (titanium oxide, yellow oxide, red oxide)  Extender and filler (chalk powder, micron TI)  Binder (long oil alkyd resin, medium oil alkyd resin)  Additives(lead apthanate. Nuodex cobalt)  Solvent(MTT, kerosene) Solvent Based Plant
  • 8.
  • 9.
    QualityTests Fitness of grindingcheck A Hegman gauge, sometimes referred to as a grind gauge or grind meter, is a device used to determine how finely ground are the particles of pigment in a sample. Drying time The time required for a paint to dry is determined by spreading a sample on glass plate placed vertically in a room temperature. Viscosity test Three types of instruments used-  Flow cup for paint having low viscosity  Poise unit for high viscous paint  Krebs unit for low viscous paint Specific gravity A pyknometer is used to determine the density of a paint. It has certain rage for each type of paint. PH check PH is one of the most important parameter of paint. It should be around 8-9. Color check Color is checked by spectral analysis.
  • 10.
  • 11.
    Thank You Please AskQuestion regarding any query?
  • 12.