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Bakers yeast - Preparation
Dr. S. SIVASANKARA NARAYANI
Intro
 The word "yeast" comes from the Sanskrit 'yas' meaning "to seethe or boil".
 Yeast is a living microscopic organism which converts sugar or starch into alcohol and carbon dioxide.
 Bakers yeast prepared in commercial form
 It is in the form of dried cells of one or more strains of the fungus Saccharomyces cerevisiae.
 THE WAY YEAST is grown and processed affects its composition, purity, and appearance
06-08-2020Dr.SS
1
2
3
NUTRITIONALYEAST-proteinandvitamincontent
 Powderform
 Pillsform
BREWER’S YEAST – 10 vitamin contents (Thiamin, Riboflavin, Niacin,
Pyridoxine,Pantothenicacid, Paraminobenzoic acid,biotin, choline, inositol,
cholicacid)
 Driedinactive
BAKER’SYEAST
 Baker’scompressedyeast
 ActiveDryyeast
 Quickriseyeast
TYPES
06-08-2020Dr.SS
Process
 Molasses and Raw material preparation
 Culture or seed preparation
 Fermentation
 Harvesting
 Filteration
 packaging
06-08-2020Dr.SS
06-08-2020Dr.SS
Molasses and Raw material preparation
 Beetandcanemolasses
Sucrose,fructose,glucose
Minerals,vitaminsandsalt - addinaseparatemanner
 AddbeforeFlashsterilization
 N2–NH3(Ammonia)
 Phosphate–Phosphoricacid
 Sterilizedmolasses–mashorwort
06-08-2020Dr.SS
06-08-2020Dr.SS
Culture or seed preparation
 Pure culture tube or frozen vial
 Pre inoculum for pure culture tank
 Small – strict sterile condition
 Growth – transfer to a larger pure culture fermentor
06-08-2020Dr.SS
06-08-2020Dr.SS
Fermentation
 Set – batch fermentation (growth media and nutrients prior to the inoculum)
 Larger seed and semi seed fermenters
 Fed batch fermentation – nutrients supply in an controlled rate
 To maximize multiplication and prevent alcohol production
 End of semiseed fermentation – separate yeast from spent molasses
 Wash with cold water – semiseed storage tank - cream at 34ºF – final step
06-08-2020Dr.SS
Fermentation
 Pitching–transfersemiseedstorage –fermentor
 Commercialfermenters–50000gallons
 Setwater
 Addnofseedyeast,aeration, cooling,nutrients –15–20hours
 Fiveto eightfoldincrease
 Airflow–onevolumeofair/min
 Heatcontrol –internal coolingcoilsand externalheatexchanger
06-08-2020Dr.SS
Monitor and Harvest
 Computer syster – addn of nutrients , pH… etc
 86ºF , pH -4.5 -5.5
 End of fermentation – fermented broth – nozzle type centrifuge – washed with water and recentrifuged – yield yeast cream
 Solid -18%
 Cool – 45ºF – refrigerated stainless steel cream tank
06-08-2020Dr.SS
06-08-2020Dr.SS
Filteration And Packaging
 Cream yeast directly delivered through trucks
 Yeast cream – pumped into plate and frame filter press – cake consistency – 30 -32% soild
 Pressed cake – crumbled into pieces – packed in 50 pound bags
 Cooled in refridgerator
 Distributed to customers in a refridgerator truck
06-08-2020Dr.SS
Uses
 beer brewers, wine makers and bread bakers
 Baker's yeast use most often for leavening when cooking.
 Brewer's yeast is a nonleavening yeast used in brewing beer and can be eaten as a food supplement for its healthful properties
(as you would wheat germ).
 It is filled with vitamins and minerals
06-08-2020Dr.SS
Clarification
06-08-2020Dr.SS
sivasan91@gmail.com
Questions to think
 What are the steps involved in baker’s yeast preparation
 Differentiate set batch fermentation from fed batch fermentation
 Flash sterilization - specify
 How to control the heat production during multiplication of cells?
 Optimized strict condition which are followed in the fermentor
06-08-2020Dr.SS
06-08-2020Dr.SS

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Bakers yeast preparation

  • 1. Bakers yeast - Preparation Dr. S. SIVASANKARA NARAYANI
  • 2. Intro  The word "yeast" comes from the Sanskrit 'yas' meaning "to seethe or boil".  Yeast is a living microscopic organism which converts sugar or starch into alcohol and carbon dioxide.  Bakers yeast prepared in commercial form  It is in the form of dried cells of one or more strains of the fungus Saccharomyces cerevisiae.  THE WAY YEAST is grown and processed affects its composition, purity, and appearance 06-08-2020Dr.SS
  • 3. 1 2 3 NUTRITIONALYEAST-proteinandvitamincontent  Powderform  Pillsform BREWER’S YEAST – 10 vitamin contents (Thiamin, Riboflavin, Niacin, Pyridoxine,Pantothenicacid, Paraminobenzoic acid,biotin, choline, inositol, cholicacid)  Driedinactive BAKER’SYEAST  Baker’scompressedyeast  ActiveDryyeast  Quickriseyeast TYPES 06-08-2020Dr.SS
  • 4. Process  Molasses and Raw material preparation  Culture or seed preparation  Fermentation  Harvesting  Filteration  packaging 06-08-2020Dr.SS
  • 6. Molasses and Raw material preparation  Beetandcanemolasses Sucrose,fructose,glucose Minerals,vitaminsandsalt - addinaseparatemanner  AddbeforeFlashsterilization  N2–NH3(Ammonia)  Phosphate–Phosphoricacid  Sterilizedmolasses–mashorwort 06-08-2020Dr.SS
  • 8. Culture or seed preparation  Pure culture tube or frozen vial  Pre inoculum for pure culture tank  Small – strict sterile condition  Growth – transfer to a larger pure culture fermentor 06-08-2020Dr.SS
  • 10. Fermentation  Set – batch fermentation (growth media and nutrients prior to the inoculum)  Larger seed and semi seed fermenters  Fed batch fermentation – nutrients supply in an controlled rate  To maximize multiplication and prevent alcohol production  End of semiseed fermentation – separate yeast from spent molasses  Wash with cold water – semiseed storage tank - cream at 34ºF – final step 06-08-2020Dr.SS
  • 11. Fermentation  Pitching–transfersemiseedstorage –fermentor  Commercialfermenters–50000gallons  Setwater  Addnofseedyeast,aeration, cooling,nutrients –15–20hours  Fiveto eightfoldincrease  Airflow–onevolumeofair/min  Heatcontrol –internal coolingcoilsand externalheatexchanger 06-08-2020Dr.SS
  • 12. Monitor and Harvest  Computer syster – addn of nutrients , pH… etc  86ºF , pH -4.5 -5.5  End of fermentation – fermented broth – nozzle type centrifuge – washed with water and recentrifuged – yield yeast cream  Solid -18%  Cool – 45ºF – refrigerated stainless steel cream tank 06-08-2020Dr.SS
  • 14. Filteration And Packaging  Cream yeast directly delivered through trucks  Yeast cream – pumped into plate and frame filter press – cake consistency – 30 -32% soild  Pressed cake – crumbled into pieces – packed in 50 pound bags  Cooled in refridgerator  Distributed to customers in a refridgerator truck 06-08-2020Dr.SS
  • 15. Uses  beer brewers, wine makers and bread bakers  Baker's yeast use most often for leavening when cooking.  Brewer's yeast is a nonleavening yeast used in brewing beer and can be eaten as a food supplement for its healthful properties (as you would wheat germ).  It is filled with vitamins and minerals 06-08-2020Dr.SS
  • 17. Questions to think  What are the steps involved in baker’s yeast preparation  Differentiate set batch fermentation from fed batch fermentation  Flash sterilization - specify  How to control the heat production during multiplication of cells?  Optimized strict condition which are followed in the fermentor 06-08-2020Dr.SS