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An introduction to P-Trap
software for designing and
evaluating phosphorus
removal structures
Chad Penn
Jim Frankenberger
Purpose and intended audience
• Conservationists, designers and engineers
interested in:
– Designing a P removal structure for a specific
site
– Evaluating how a theoretical or previously
constructed structure will perform
– Exploring potential options and economics
• Part of a series of modules intended to train
people how to design and construct PRS
Training Modules Nearly
Completed: 2022
Purpose and intended audience
• This will not provide detail about each input
variable or how to obtain a proper value for
each input variable
• Several other modules exist that provide
detailed information on how to obtain inputs
and basic design philosophy
Required Inputs for Design
Input
Surface runoff
confined bed
Ditch
filter
Blind inlet or bio-
retention cell P filter
Subsurface
drain filter
Annual flow volume X X X X
Target min peak flow rate X X X X
Dissolved P concentration X X X X
Available area X X X
Available ditch length X
Depth of ditch X X
Ditch survey X
Distance between ditch bottom and tile
outlet
X X
Target max loss in ditch flow capacity X
Slope X
Target RT X X X X
P removal goal and lifetime X X X X
PSM design curve and physical
properties
X X X X
Manifold pipe diameter X X X X
P-Trap software
• “Phosphorus Transport Reduction App”
• Developed by USDA-ARS and freely
available
• https://www.ars.usda.gov/nserl/ptrap
Two types of generic structures:
• P-Trap will provide a design for two
different categories of structures:
– Ditch filter
• PSM placed directly into a ditch where a dam is
placed on the downstream side of a PSM layer
Two types of generic structures:
• P-Trap will provide a design for two different
categories of structures:
– Bed structure
• Uniform and symmetrical layer of PSMs placed in any location
other than a ditch
• Ditch filters have unique design algorithms due to additional
hydrological constraints
Design or Evaluate
• Design to meet a specific P removal and
flow rate goal
• Evaluate a real or hypothetical structure
for P removal and flow rate
Information/Help Buttons
• Utilize the help buttons
when necessary
– Describes the input variable
in more detail
– Some of the information
links will provide suggested
values for input and basic
information about how to
obtain the inputs
Example:Design a Bed
Structure
• Load or save projects
• Brief description and location
• Choose to design or evaluate
structure
• Choose bed or ditch structure
Input PSM characteristics
• Site inputs for P and
hydrology
• Optional inputs on
sediment and total P
Input site constraints
and flow rate goal
Input structure
preferences and P
removal goal
“Run” button
Design a Bed Structure
• In this example we
are designing a
bed-style structure.
• Here you can also
save or load
previous plans,
including any
comments and
location
Design a Bed Structure
• The following example is for designing a
subsurface tile drain filter at a site in W.
Michigan.
Input site information on P
concentrations and hydrology
Required for conducting a design
• Not required
• Design is based on meeting DP
removal goals, but total P and
particulate P can be estimated after-
the-fact
PSM Characteristics
Physical characteristics
• Click on information/ help button to see a
table of suggested values for different
materials
• It is always better to measure these
parameters rather than assume a
value
PSM
Characteristics
PSM Characteristics
P removal design curve
• Measured by flow-through method
• Input exponential slope and intercept
• Click, “Graph Curve” to produce a visual design curve to the
right, possessing those specific parameters
PSM Characteristics: “Graph
Curve”
• Visual depiction of the input design curve
• Also provides calculation of CPaddmax
– Maximum cumulative P added until the PSM is no longer
able to remove any P
PSM Characteristics
If parameters for the design curve are not available, use the database of
design curves and choose one that corresponds best to your specific PSM
• If there is nothing available, contact Dr. Chad Penn at the National Soil
Erosion Laboratory about possibly testing your PSM.
PSM Characteristics: PSM
design curve database
Click on any heading to sort
based on alphabetical and
numerical order
Other information is provided: by-product or manufactured
media, source, location, type of experiment used to
determine slope and intercept (lab, pilot, or field scale),
and most important: the RT and P concentration utilized
PSM Characteristics: PSM
design curve database
Click on any heading below to
see all groups within a single
category, and then select one
to view entries only within that
category
• Click on a table entry that you want to use in the design
• Then click, “Use These Values in Design”, and it will select the design curve slope and
intercept associated with it
• In this example, an 8% steel shavings-pea gravel mixture was chosen
• After this, the database window will close and will return to the P-Trap main page
PSM Characteristics: Design
Curve
• The slope and intercept will now be populated with your entry selection
• Also lists the material that associates RT and P concentration as a reminder
• This is very important
Design Curve Input
REMEMBER:
–Need to reasonably match retention
time and inflow concentration
Importance of using
representative design curve
0
20
40
60
80
100
0 100 200 300 400 500 600 700
P
removed
(%)
P added (mg kg-1)
10 min RT cumulative removal
0.5 min RT cumulative removal
i.e. Don’t input a 10 min RT curve and
then design a PRS with a 0.5 min RT !
Structure Preferences
Insert RT value at least as long as
RT used to produce design curve
Choose cumulative P removal
goal and lifetime
Choose the perforated pipe diameter
and slope that you plan to use for the
drainage manifold
Structure Preferences
Select only if you want to restrict flow
rate with a single orifice; this allows
you to use unlimited # drain pipe in
manifold: if selected, input diameter
and slope
Choose either top-down or bottom-
up flow regime; there are pros and
cons to both
If “top-down” is chosen, you have the option to design a bed that will not possess any
free water in between flow events; there are pros and cons to both
Site Constraints and Flow Rate
Goal
You want the structure to be able
to handle at least this flow rate
Input maximum possible
thickness of PSM for structure
Input maximum possible area
available for structure
Gravitational force available for pushing water through the PSM bed
“Run Calculation”
Output for Bed Design:
Figure corresponds
to a top-down bed
structure:
1
2
3
4
1. Required depth of
PSM
2. Required length
and width
3. Required number
of pipe
4. Required mass of
PSM
5. Optional: total P
and particulate P
removal
6. Maximum flow rate
of structure
7. Actual retention
time at max flow
rate
8. Required orifice
size (optional)
Output: Bed Design Specs
Mass and thickness of PSM layer
required
Required area
Necessary # of drain pipes
Actual min RT and max flow
rate at this configuration
If the RT and flow rate goal are not met, then a suggestion is made for
increasing the target lifetime of structure. In this case, nothing appears
because both the RT and flow rate goal were met.
Necessary diameter of single orifice only
appears when this option is chosen.
No Red Flags Here!
Output: P Removal Table
• % cumulative DP
removed over
structure lifetime
• Cumulative DP
load removed
over structure
lifetime
• Optional: PP and
total P removal
Example: Evaluate an existing
bed structure
• Use this option to evaluate a real or
hypothetical P removal structure
– Predicts P removal and flow performance
• The following example is for a blind inlet
constructed using gravel-metal shavings
mixture as the PSM
treated water
outlet to tile or
ditch
runoff flow into
depression
downward
flow through
gravel-sand
treated water
collection
manifold
Modified
blind
Inlet
Input PSM characteristics
same as for design function
Input site
information same as
for design function
Instead of structure preferences and site constraints, you
will input the configurations of the real/hypothetical
structure
Select “Evaluate an
existing bed
structure”
P-Trap assumes that the entire
annual volume will flow through
the unit, regardless of the flow rate
that the structure is able to handle
Important Assumption !
Evaluate existing bed
• Input the real/hypothetical parameters:
– Drainage pipe diameter, slope, and number of
pipe found in PSM bed
– Length, width, and thickness of PSM bed
– Hydraulic head
Evaluate existing bed
• Input the RT that represents the design
curve
– Not used in a calculation, but for comparison to
the actual RT of field unit
• i.e. to know if the predicted results are valid or not
Output: Bed Evaluation
• Provides prediction of cumulative annual P
removal as before
• Prediction of PSM mass and flow
performance
PSM mass based on input
configuration
Predicted RT and flow rate
through structure
Highest possible flow rate
through pipes (“pipe flow”
and media (“Darcy flow”)
Structure flow rate is least
of the two
Output: Bed Evaluation
• Notice that the actual RT is greater than
the RT that corresponds to the PSM
design curve (10 min)
If the structure RT is less than P removal design
curve RT, then a red warning appears. No red
flags here!
Output: Bed Evaluation
• Recall the assumption: 100% of annual
flow volume will enter the bed
– Consider if this is reasonable or not based on
the predicted flow rate of structure compared
to the actual inflow rate at the site
• If reasonable, then P removal table is valid
Output: Bed
Evaluation
Questions?
Chad.penn@ars.usda.gov
Twitter Handle: House of Phos
Contact me if you need help with a design

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August 31 - 0216 - Chad Penn

  • 1. An introduction to P-Trap software for designing and evaluating phosphorus removal structures Chad Penn Jim Frankenberger
  • 2. Purpose and intended audience • Conservationists, designers and engineers interested in: – Designing a P removal structure for a specific site – Evaluating how a theoretical or previously constructed structure will perform – Exploring potential options and economics • Part of a series of modules intended to train people how to design and construct PRS
  • 4. Purpose and intended audience • This will not provide detail about each input variable or how to obtain a proper value for each input variable • Several other modules exist that provide detailed information on how to obtain inputs and basic design philosophy
  • 5. Required Inputs for Design Input Surface runoff confined bed Ditch filter Blind inlet or bio- retention cell P filter Subsurface drain filter Annual flow volume X X X X Target min peak flow rate X X X X Dissolved P concentration X X X X Available area X X X Available ditch length X Depth of ditch X X Ditch survey X Distance between ditch bottom and tile outlet X X Target max loss in ditch flow capacity X Slope X Target RT X X X X P removal goal and lifetime X X X X PSM design curve and physical properties X X X X Manifold pipe diameter X X X X
  • 6. P-Trap software • “Phosphorus Transport Reduction App” • Developed by USDA-ARS and freely available • https://www.ars.usda.gov/nserl/ptrap
  • 7. Two types of generic structures: • P-Trap will provide a design for two different categories of structures: – Ditch filter • PSM placed directly into a ditch where a dam is placed on the downstream side of a PSM layer
  • 8. Two types of generic structures: • P-Trap will provide a design for two different categories of structures: – Bed structure • Uniform and symmetrical layer of PSMs placed in any location other than a ditch • Ditch filters have unique design algorithms due to additional hydrological constraints
  • 9. Design or Evaluate • Design to meet a specific P removal and flow rate goal • Evaluate a real or hypothetical structure for P removal and flow rate
  • 10. Information/Help Buttons • Utilize the help buttons when necessary – Describes the input variable in more detail – Some of the information links will provide suggested values for input and basic information about how to obtain the inputs
  • 12. • Load or save projects • Brief description and location • Choose to design or evaluate structure • Choose bed or ditch structure Input PSM characteristics • Site inputs for P and hydrology • Optional inputs on sediment and total P Input site constraints and flow rate goal Input structure preferences and P removal goal “Run” button
  • 13. Design a Bed Structure • In this example we are designing a bed-style structure. • Here you can also save or load previous plans, including any comments and location
  • 14. Design a Bed Structure • The following example is for designing a subsurface tile drain filter at a site in W. Michigan.
  • 15. Input site information on P concentrations and hydrology Required for conducting a design • Not required • Design is based on meeting DP removal goals, but total P and particulate P can be estimated after- the-fact
  • 16. PSM Characteristics Physical characteristics • Click on information/ help button to see a table of suggested values for different materials • It is always better to measure these parameters rather than assume a value
  • 18. PSM Characteristics P removal design curve • Measured by flow-through method • Input exponential slope and intercept • Click, “Graph Curve” to produce a visual design curve to the right, possessing those specific parameters
  • 19. PSM Characteristics: “Graph Curve” • Visual depiction of the input design curve • Also provides calculation of CPaddmax – Maximum cumulative P added until the PSM is no longer able to remove any P
  • 20. PSM Characteristics If parameters for the design curve are not available, use the database of design curves and choose one that corresponds best to your specific PSM • If there is nothing available, contact Dr. Chad Penn at the National Soil Erosion Laboratory about possibly testing your PSM.
  • 21. PSM Characteristics: PSM design curve database Click on any heading to sort based on alphabetical and numerical order Other information is provided: by-product or manufactured media, source, location, type of experiment used to determine slope and intercept (lab, pilot, or field scale), and most important: the RT and P concentration utilized
  • 22. PSM Characteristics: PSM design curve database Click on any heading below to see all groups within a single category, and then select one to view entries only within that category
  • 23. • Click on a table entry that you want to use in the design • Then click, “Use These Values in Design”, and it will select the design curve slope and intercept associated with it • In this example, an 8% steel shavings-pea gravel mixture was chosen • After this, the database window will close and will return to the P-Trap main page
  • 24. PSM Characteristics: Design Curve • The slope and intercept will now be populated with your entry selection • Also lists the material that associates RT and P concentration as a reminder • This is very important
  • 25. Design Curve Input REMEMBER: –Need to reasonably match retention time and inflow concentration
  • 26. Importance of using representative design curve 0 20 40 60 80 100 0 100 200 300 400 500 600 700 P removed (%) P added (mg kg-1) 10 min RT cumulative removal 0.5 min RT cumulative removal i.e. Don’t input a 10 min RT curve and then design a PRS with a 0.5 min RT !
  • 27. Structure Preferences Insert RT value at least as long as RT used to produce design curve Choose cumulative P removal goal and lifetime Choose the perforated pipe diameter and slope that you plan to use for the drainage manifold
  • 28. Structure Preferences Select only if you want to restrict flow rate with a single orifice; this allows you to use unlimited # drain pipe in manifold: if selected, input diameter and slope Choose either top-down or bottom- up flow regime; there are pros and cons to both If “top-down” is chosen, you have the option to design a bed that will not possess any free water in between flow events; there are pros and cons to both
  • 29. Site Constraints and Flow Rate Goal You want the structure to be able to handle at least this flow rate Input maximum possible thickness of PSM for structure Input maximum possible area available for structure Gravitational force available for pushing water through the PSM bed
  • 31. Output for Bed Design: Figure corresponds to a top-down bed structure:
  • 32. 1 2 3 4 1. Required depth of PSM 2. Required length and width 3. Required number of pipe 4. Required mass of PSM 5. Optional: total P and particulate P removal 6. Maximum flow rate of structure 7. Actual retention time at max flow rate 8. Required orifice size (optional)
  • 33. Output: Bed Design Specs Mass and thickness of PSM layer required Required area Necessary # of drain pipes Actual min RT and max flow rate at this configuration If the RT and flow rate goal are not met, then a suggestion is made for increasing the target lifetime of structure. In this case, nothing appears because both the RT and flow rate goal were met. Necessary diameter of single orifice only appears when this option is chosen. No Red Flags Here!
  • 34. Output: P Removal Table • % cumulative DP removed over structure lifetime • Cumulative DP load removed over structure lifetime • Optional: PP and total P removal
  • 35. Example: Evaluate an existing bed structure • Use this option to evaluate a real or hypothetical P removal structure – Predicts P removal and flow performance • The following example is for a blind inlet constructed using gravel-metal shavings mixture as the PSM
  • 36. treated water outlet to tile or ditch runoff flow into depression downward flow through gravel-sand treated water collection manifold Modified blind Inlet
  • 37. Input PSM characteristics same as for design function Input site information same as for design function Instead of structure preferences and site constraints, you will input the configurations of the real/hypothetical structure Select “Evaluate an existing bed structure”
  • 38. P-Trap assumes that the entire annual volume will flow through the unit, regardless of the flow rate that the structure is able to handle Important Assumption !
  • 39. Evaluate existing bed • Input the real/hypothetical parameters: – Drainage pipe diameter, slope, and number of pipe found in PSM bed – Length, width, and thickness of PSM bed – Hydraulic head
  • 40. Evaluate existing bed • Input the RT that represents the design curve – Not used in a calculation, but for comparison to the actual RT of field unit • i.e. to know if the predicted results are valid or not
  • 41. Output: Bed Evaluation • Provides prediction of cumulative annual P removal as before • Prediction of PSM mass and flow performance PSM mass based on input configuration Predicted RT and flow rate through structure Highest possible flow rate through pipes (“pipe flow” and media (“Darcy flow”) Structure flow rate is least of the two
  • 42. Output: Bed Evaluation • Notice that the actual RT is greater than the RT that corresponds to the PSM design curve (10 min) If the structure RT is less than P removal design curve RT, then a red warning appears. No red flags here!
  • 43. Output: Bed Evaluation • Recall the assumption: 100% of annual flow volume will enter the bed – Consider if this is reasonable or not based on the predicted flow rate of structure compared to the actual inflow rate at the site • If reasonable, then P removal table is valid
  • 45. Questions? Chad.penn@ars.usda.gov Twitter Handle: House of Phos Contact me if you need help with a design

Editor's Notes

  1. Same as previous module on inputs
  2. This figure illustrates what happens when a non-representative P removal design curve is used to design a structure. If the structure was designed using the 10 min RT design curve, but constructed using the 30 second RT design curve, then when the structure is P-loaded to an amount corresponding to 40% removal on the 10 minute curve, the reality is that the structure will have only removed around 17% at that point, instead of 40% that was targeted. If a non-representative design curve must be used to design a structure, always use a curve produced at a shorter retention time than your chosen target for the structure. That way, you would remove more P than expected instead of underperforming. Caution should also be exercised for inflow P concentrations.
  3. I said 60 inches, but I meant 15 inches !!!!!
  4. Figure 1. (a) General diagram of a traditional blind inlet used in surface depressions and (b) field cutaway view illustrating the drainage components (b).
  5. For example, consider a tile drain that produces 2 MGY and will flow > 100 gpm during most flow events. Evaluation of a hypothetical structure for such a site assumes that all 2 MGY flows through the bed. But if the bed can truly only handle 20 gpm as indicated by P-Trap output, then one cannot expect the P removal table to be valid since all 2 MGY would not be able to flow into the bed. One exception: water flow is buffered through use of a drainage control structure or a water retention basin. A further example will be given later.
  6. Recall our assumption that P-Trap assumes that 100% of the annual flow volume will be treated or enter into the bed of media. In this case, the structure can handle up to 154 gpm, but what if much of the annual inflow volume of 2 MGY occurred at this site at 300 gpm? That means that a large fraction of the annual flow volume could not be treated, and would bypass the structure, which would make the predicted annual P removal table invalid, specifically by over-predicting annual P removal since less water would actually be treated. If this were indeed the case, one could remedy it by using a water table control device in the case of tile drainage, or a storm retention basis in the case of surface runoff, to retain the excess water while it is being treated at the max flow rate for the filter, 154 gpm in this case.
  7. Recall our assumption that P-Trap assumes that 100% of the annual flow volume will be treated or enter into the bed of media. In this case, the structure can handle up to 154 gpm, but what if much of the annual inflow volume of 2 MGY occurred at this site at 300 gpm? That means that a large fraction of the annual flow volume could not be treated, and would bypass the structure, which would make the predicted annual P removal table invalid, specifically by over-predicting annual P removal since less water would actually be treated. If this were indeed the case, one could remedy it by using a water table control device in the case of tile drainage, or a storm retention basis in the case of surface runoff, to retain the excess water while it is being treated at the max flow rate for the filter, 154 gpm in this case.