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LG

LG Room
Air Conditioner
SERVICE MANUAL
MODELS: AS-W096URH0/UBH0/UWH0/UMH0
AS-W126URH0/UBH0/UWH0/UMH0/UCH0
AS-W096URH1/UBH1/UWH1/UMH1
AS-W126URH1/UBH1/UWH1/UMH1

CAUTION
• BEFORE SERVICING THE UNIT, READ THE SAFETY
PRECAUTIONS IN THIS MANUAL.
• ONLY FOR AUTHORIZED SERVICE PERSONNEL.
Air Conditioner Service Manual

TABLE OF CONTENTS
LG Model Name ...............................................................................................................................................3
Safety Precautions..........................................................................................................................................5
Dimensions ...................................................................................................................................................10
Symbols Used in this Manual ...................................................................................................................10
Indoor Unit................................................................................................................................................10
Outdoor Unit.............................................................................................................................................11
Product Specifications ................................................................................................................................12
Installation .....................................................................................................................................................13
Select the Best Location .........................................................................................................................13
Piping Length and Elevation.....................................................................................................................14
Fixing Installation Plate ............................................................................................................................14
Drill a Hole in the Wall ..............................................................................................................................15
Flaring Work.............................................................................................................................................15
Connection of Piping ...............................................................................................................................16
Connecting the Cables .............................................................................................................................22
Checking the Drainage.............................................................................................................................24
Forming the Piping ...................................................................................................................................25
Air Purging ...............................................................................................................................................26
Test Running ............................................................................................................................................28
Functions ......................................................................................................................................................30
Operation ......................................................................................................................................................33
Disassembly ..................................................................................................................................................47
Indoor Unit................................................................................................................................................47
Schematic Diagram.......................................................................................................................................50
Electric Control device..............................................................................................................................50
Wiring Diagram.........................................................................................................................................52
Components Location ..............................................................................................................................54
Troubleshooting Guide .................................................................................................................................57
Refrigeration Cycle Diagram ....................................................................................................................57
Pipe Length and the Elevation .................................................................................................................58
2-way, 3-way Valve ...................................................................................................................................59
Cycle Parts...............................................................................................................................................66
Self-diagnosis Function............................................................................................................................67
Electronic Parts ........................................................................................................................................69
Exploded View ..............................................................................................................................................80
Indoor Unit................................................................................................................................................80
Outdoor Unit.............................................................................................................................................81
Replacement Parts List ................................................................................................................................82
Indoor .......................................................................................................................................................82
Outdoor ....................................................................................................................................................84

2 Room Air Conditioner
LG Model Name
2002
1
Code

2

-

3

Type

4

5

6

7

Code of Model

8

9

Meaning

1,2

Type of Airconditioner

A~Z

LS: LG Split Type Airconditioner

3

Chassis

A~Z

4,5

Capacity(Btu/h)

1~9

Name of toll of Unit
Ex. LS-R ➔ S R Chassis
Cooling/Heating Capacity
Ex. "09" ➔ 9,000Btu/h

6

Electric Range

1~9

7

Serial No.

0~9
A~Z

8

Cooling/Heating

Electric Standard
1 ➔ 115V/60Hz
2 ➔ 220V/60Hz
3 ➔ 208~230V/60Hz
5 ➔ 200~220V/50Hz

6 ➔ 220~240V/50Hz
7 ➔ 110V, 50/60Hz
8 ➔ 380~415V/50Hz
9 ➔ 380~415V/60Hz

Basic
Plasma Filter
Auto Swing + Plasma Filter
Telephone + LED Display
Telephone + LCD Display
Auto Swing + Plasma Filter + Telephone + LCD
Low Ambient + Ambient/change
Plasma Filter + Low Ambient + Ambient/change
Internet
Auto Swing + Plasma Filter + Oxygen Generator
Auto Swing + Soft Start
Auto Swing + Star Rating
Auto Swing + Star Rating + Plasma Filter
Auto Swing + Soft Start + Star Rating
Auto Swing + Soft Start + Star Rating 4 + Plasma
Auto Swing + Telephone + LCD
Auto Swing + Telephone + LCD + Soft Start

A~Z

UNIT

R22

HFC

R22+AC INV.

INDOOR

H/P

C/O

H/P

C

H

X

Y

F

R

V

GOLD FIN

A

B

5

6

M

P

W

Y

GOLD FIN

D

E

7

8

Q

S

1

PLASMA

BASIC

G

J

-

-

-

-

3

4

GOLD FIN

K

L

-

-

-

HFC+AC HFC+DC
INV.
INV.
H/P H/P

2

GOLD FIN

0
1
2
3
4
5
6
7
8
9
Z
Y
X
W
V
U
T

N

BASIC

A~Z

C/O

BASIC

PLASMA

LG/OEM Brand

OUTDOOR

BASIC

9

-

L: LG Brand
G: 2nd LG Brand

H/P E/H+C/O E/H+H/P C/O

A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
R
S

T

U

M: 1st OEM Brand
N: 2nd OEM Brand

Service Manual 3
2003~2005
1
Code

2

-

3

Type

4

5

6

Code of Model

7

8

9

10

Meaning

1

Producing Center,
Refrigerant

A~Z

L: Chang-won R22
A: Chang-won R410A
C: Chang-won R407C
T: China
K: Turkey R22
E: Turkey R410A
H: Thailand

2

Product Type

A~Z

S: Split Type Air Conditioner

3

Cooling/Heating/Inverter

A~Z

C: Cooling only
H: Heat pump
X: C/O + E/Heater
Z: H/P + E/Heater

4, 5

Capacity

0~9

Cooling/Heating Capacity
Ex. "09" ¡ 9,000 Btu/h

6

Electric Range

1~9
A~Z

1: 115V/60Hz,
2: 220V/60Hz
3: 208-230V/60Hz
5: 200-220V/50Hz
6: 220-240V/50Hz
7: 110V, 50/60Hz
8: 380-415V/50Hz
9: 380-415V/60Hz

7

Chassis

A~Z

Name of Chassis of Unit
Ex. LSP ¡ SP Chassis

8

Look

A~Z

Look,
Color (Artcool Model)

9

Function

A~Z

10

Serial No.

1~9

V: AC Inverter C/O
N: AC Inverter H/P
Q: DC Inverter C/O
W: DC Inverter H/P

A: 220V, 50Hz, 3Phase
B: 208~230V, 60Hz, 3Phase
C: 575V, 50Hz, 3Phase
D: 440~460, 60Hz, 3Phase
E: 265V, 60Hz
F: 200V, 50/60Hz

Basic
Basic+4Way
Plasma Filter
Plasma Filter+4 Way
Tele+LCD
Tele+LCD+Nano plasma+4Way
Nano Plasma F+(A/changeove)+A/clean+Low A
Nano Plasma F+(A/changeove)+A/clean+4way+Low A
Tele+LED+4way
Internet
Plasma F+4Way+Oxy generator
Nano Plasma F+(A/changeove)+A/clean
Nano Plasma F+(A/changeove)+A/clean+4way
Nano Plasma F+(A/changeove)+A/clean+PTC
Nano Plasma F+(A/changeove)+Autoclean+4way+PTC
Nano Plasma F+(A/changeove)+A/clean+4way+Low A+PTC
Negative ION+A/Clean
(Nano)Plasma+Negative ION+A/Clean
4way+(Nano)Plasma F+Negative ION+Healthy dehumidification+A/Clean
Nano Plasma F+4Way+(A/changeove)+A/clean+
LG Model Development Serial No.
* ARTCOOL COLOR
R
Mirror
W
White
B
Blue
D
Wood
M
Metal
C
Cherry

4 Room Air Conditioner

N: India
Z: Brazil
D: Indonesia
M: Mexico
V: Vietnam
S: Out Sourcing

A
B
C
D
E
F
G
H
I
J
K
L
M
N
P
Q
R
S
T
U
Safety Precautions

Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must
be followed.
s Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is
classified by the following indications.
This symbol indicates the possibility of death or serious injury.
This symbol indicates the possibility of injury or damage to properties only.
s Meanings of symbols used in this manual are as shown below.

Be sure not to do.
Be sure to follow the instruction.

s Installation
Do not use damaged power cords, plugs, or a
loose socket.
• There is risk of fire of electric shock.

Install the panel and the cover of control box
securely.
• There is risk of fire of electric shock.

Always use the power plug and socket with the
ground terminal.
• There is risk of electric shock.

.Do not modify or extend the power cord.

• No grounding may cause electric shock.

Service Manual 5
Safety Precautions
For re-installation of the installed product,
always contact a dealer or an authorized service center.
• There is risk of fire, electric shock, explosion, or
injury.

Be cautious when unpacking and installing the
product.
• Sharp edges could cause injury. Be especially careful of the case edges and the fins on the condenser
and evaporator.

Do not install the product on a defective installation stand.
• It may cause injury, accident, or damage to the
product.

6 Room Air Conditioner

Do not install, remove, or re-install the unit by
yourself.
• There is risk of fire, electric shock, explosion, or
injury.

For installation, always contact the dealer or
an Authorized service center
• There is risk of fire, electric shock, explosion, or injury.

Be sure the installation area does not
deteriorate with age.
• If the base collapses, the air conditioner could fall
with it, causing property damage, product failure,
and personal injury.
Safety Precautions

s Operation
Do not turn the air-conditioner ON or OFF by
plugging or unplugging the power plug.
• There is risk of fire or electrical shock.

Grasp the plug to remove the cord from the
outlet. Do not touch it with wet hands.
• There is risk of fire or electrical shock.

Do not allow water to run into electrical parts.

Use a dedicated outlet for this appliance.

• There is risk of fire or electrical shock.

Do not place a heater or other appliances near
the power cable.
• There is risk of fire and electric shock.

Do not store or use flammable gas or combustibles near the air conditioner.

• There is risk of fire, failure of the product, or electric • There is risk of fire or failure of product.
shock.

x
Wa Thinner

Service Manual 7
Unplug the unit if strange sounds, odors, or
smoke comes from it.
• There is risk of electric shock or fire.

Be cautious that water could not enter the
product.
• There is risk of fire, electric shock, or product damage.

s Installation
Always check for gas (refrigerant) leakage after
installation or repair of product.
• Low refrigerant levels may cause failure of product.

Keep level even when installing the product.
• To avoid vibration or water leakage.

90˚

8 Room Air Conditioner

Install the drain hose to ensure that water is
drained away properly.
• A bad connection may cause water leakage.

Use two or more people to lift and transport
the air conditioner.
• Avoid personal injury.
s Operation
Use a soft cloth to clean. Do not use harsh
detergents, solvents, etc.

Do not touch the metal parts of the product
when removing the air filter. They are very
sharp!

• There is risk of fire, electric shock, or damage to the • There is risk of personal injury.
plastic parts of the product.

x
Wa
Do not step on or put anyting on the product.
(outdoor units)

• There is risk of personal injury and failure of product.

Do not insert hands or other objects through
the air inlet or outlet while the air conditioner
is plugged in.
• There are sharp and moving parts that could cause
personal injury.

Service Manual 9
Dimensions

Dimensions
Symbols Used in this Manual
This symbol alerts you to the risk of electric shock.
This symbol alerts you to hazards that could cause harm to the
air conditioner.
NOTICE

This symbol indicates special notes.

Indoor Unit
H

D
W

Installation plate

MODEL
DIM

9k, 12k Btu Series

Unit

W

mm

1030

H

mm

290

D

mm

153

10 Room Air Conditioner
Dimensions

Outdoor Unit
L2

D

L1

W

H

L3

L5

Gas side
(3-way valve)

L4

Liquid side
(2-way valve)

DIM

MODEL
unit

9k, 12k Btu Series

W

mm

770

H

mm

540

D

mm

245

L1

mm

287

L2

mm

64

L3

mm

518

L4

mm

10

L5

mm

100

Service Manual 11
Product Specifications

Product Specifications
Table-1
Model Name
Item
MIN

Cooling Capacity

Type

Max

MIN

Heating Capacity Type

Max
Power Input
Running Current
Starting Current

Cooling
Heating
Cooling
Heating
Cooling
Heating
Cooling

EER
Heating
COP
Power Supply
Power Factor
Air Circulation

Cooling
Heating

Indoor,Max
Outdoor,Max

Moisture Removal
Noise Level
Indoor,High
(Sound
Med.
Pressure,1m)
Low
Outdoor,Max
Refrigerant(R410A)Charge
Power Cord
Connecting Cable
Connecting Tube Liquid Side
(Ø. Socket Flare) Gas Side
Length,std
Drain Hose
(O.D , I.D)
Indoor
Dimension
(W*H*D)
Outdoor
Net Weight

AS-W096U_0

AS-W126U_0

AS-W096U_1

AS-W126U_1

Unit

Indoor
Outdoor

12 Room Air Conditioner

W
kcal/h.(W)
Btu/h.
W
kcal/h.(W)
Btu/h.
W
kcal/h.(W)
Btu/h.
W
kcal/h.(W)
Btu/h.
W
kcal/h.(W)
Btu/h.
W
kcal/h.(W)
Btu/h.
W
W
A
A
A
A
kcal/hW
Btu/h.W
kcal/hW
Btu/h.W
W/W
W/W
Ø,V,Hz
%
m3/min(CFM)
m3/min(CFM)
l/h.(pts/h.)
dB(A)±3
dB(A)±3
dB(A)±3
dB(A)±3
AWG#:P*mm2
AWG#:P*mm2
mm(in)
mm(in)
m(in)
mm(in)
mm
inch
mm
inch
kg(lbs)
kg(lbs)

645
820
645
820
554
706
554
706
2,200
2,800
2,200
2,800
2,637
3,516
2,637
3,516
2,268
3,024
2,268
3,024
9,000
12,000
9,000
12,000
3,246
3,868
3,246
3,868
2,792
3,326
2,792
3,326
11,080
13,200
11,080
13,200
527
1,289
527
1,289
454
1,109
454
1,109
1,800
4,400
1,800
4,400
3,164
3,956
3,164
3,956
2,722
3,402
2,722
3,402
10,800
13,500
10,800
13,500
4,087
4,351
4,087
4,351
3,515
3,742
3,515
3,742
13,950
14,850
13,950
14,850
750
1,098
750
1,090
875
1,410
875
1,410
3.9
5.0
3.5
5.0
4.5
6.2
4.0
6.2
3.9
5.0
3.5
5.0
4.5
6.2
4.0
6.2
3.0
2.8
3.0
2.8
12.00
10.93
12.00
10.93
3.11
2.41
3.11
2.41
12.34
9.57
12.34
9.57
3.52
3.20
3.52
3.20
3.62
2.81
3.62
2.81
1,220-240,50
1,220-240,50
1,220-240,50
1,220-240,50
97
97
97
97
9.0(318)
9.5(335)
9.0(318)
9.5(335)
26(918)
26(918)
26(918)
26(918)
1.5(3.2)
1.5(3.2)
1.5(3.2)
1.5(3.2)
34
35
34
35
32
33
32
33
28
28
28
28
48
48
48
48
770(27.1)
820(28.9)
720(25.3)
810(28.5)
16:3*1.0
16:3*1.5
16:3*1.5
16:3*1.5
16:4*1.0
16:4*1.5
16:4*1.0
16:4*1.5
6.35(1/4)
6.35(1/4)
6.35(1/4)
6.35(1/4)
9.52(3/8)
12.7(1/2)
9.52(3/8)
12.7(1/2)
7.5(295)
7.5(295)
7.5(295)
7.5(295)
21.5,16.0(0.85,0.63) 21.5,16.0(0.85,0.63) 21.5,16.0(0.85,0.63) 21.5,16.0(0.85,0.63)
1030*290*153
1030*290*153
1030*290*153
1030*290*153
40.6*11.4*6.1
40.6*11.4*6.1
40.6*11.4*6.1
40.6*11.4*6.1
770*540*245
770*540*245
770*540*245
770*540*245
30.3*21.3*9.6
30.3*21.3*9.6
30.3*21.3*9.6
30.3*21.3*9.6
9.5(20.9)
9.5(20.9)
9.5(20.9)
9.5(20.9)
37(81.4)
38(83.8)
37(81.4)
38(83.8)
Installation

Installation
Select the best Location
Indoor unit
1. Do not have any heat or steam near the unit.
2. Select a place where there are no obstacles in front
of the unit.
3. Make sure that condensation drainage can be conveniently routed away.

More than
5cm

More than 10cm

4. Do not install near a doorway.
5. Ensure that the interval between a wall and the left
(or right) of the unit is more than 50cm. The unit
should be installed as high as possible on the wall,
allowing a minimum of 10cm from ceiling.

More than
5cm
More than 2.3m

6. Use a stud finder to locate studs to prevent unnecessary damage to the wall.

CAUTION: Install the indoor unit on the wall where the height from the
floor is more than 2 meters.
Outdoor unit
1. If an awning is built over the unit to prevent direct
sunlight or rain exposure, make sure that heat radiation from the condenser is not restricted.
2. Ensure that the space around the back and sides is
more than 10cm. The front of the unit should have
more than 70cm of space.
3. Do not place animals and plants in the path of the
warm air.

More than 60cm
More than 10cm

4. Take the weight of the air conditioner into account
and select a place where noise and vibration are minimum.
5. Select a place where the warm air and noise from the
air conditioner do not disturb neighbors.

More than 70cm

More than 10cm

More
than 60cm

Service Manual 13
Installation

Piping Length and Elevation
Pipe Size

Capacity
(Btu/h)

GAS

LIQUID

Standard
Length (m)

9k

3/8"

1/4"

4 or 5

7

15

20

12k

1/2"

1/4"

4 or 5

7

15

20

Indoor unit

Additional
Max.
Max.
Elevation B (m) Length A (m) Refrigerant (g/m)

Outdoor unit
Outdoor unit

A
B

A
Indoor unit

Outdoor unit

Oil trap

B

A

Indoor unit

B

If piping length is more than 5m

CAUTION: Capacity is based on standard length and maximum allowance length is
on the basis of reliability.
Oil trap should be installed every 5~7 meters.

Fixing Installation Plate
The wall you select should be strong and solid
enough to prevent vibration

Installation Plate

1. Mount the installation plate on the wall with
type "A" screws. If mounting the unit on a concrete
wall, use anchor bolts.
• Mount the installation plate horizontally by aligning
the centerline using a level.

(SU)
C

Installation plate
Ø70mm

CHASSIS
(Grade)
SU
(9k~12k)

Left rear piping

Distance (mm)
A

B

C

D

92

44

67

44

14 Room Air Conditioner

B

D

2. Measure the wall and mark the centerline. It is also
important to use caution concerning the location of
the installation plate-routing of the wiring to power
outlets is through the walls typically. Drilling the
hole through the wall for piping connections must
be done safely.

Type "A" screw

A
Right rear piping

Ø70mm
Installation

Drill a Hole in the Wall
• Drill the piping hole with a ø70mm hole core drill.
Drill the piping hole at either the right or the left with
the hole slightly slanted to the outdoor side.

WALL

(3/16"~5/16")

Outdoor

5-7mm

Indoor

Flaring Work
Main cause for gas leakage is due to defect in flaring work. Carry out correct flaring work in the following procedure.

Cut the pipes and the cable.
1. Use the piping kit accessory or the pipes purchased
locally.

Copper
pipe

Slanted Uneven Rough

90°

2. Measure the distance between the indoor and the outdoor unit.
3. Cut the pipes a little longer than measured distance.
4. Cut the cable 1.5m longer than the pipe length.

Burrs removal

Pipe

1. Completely remove all burrs from the cut cross section
of pipe/tube.

Reamer

2. Put the end of the copper tube/pipe in a downward
direction as you remove burrs in order to avoid dropping burrs into the tubing.

Point down

Putting nut on
Flare nut

• Remove flare nuts attached to indoor and outdoor unit,
then put them on pipe/tube having completed burr
removal.
(not possible to put them on after flaring work)

Copper tube

Flaring work

Outside diameter
mm
inch
Ø6.35
1/4
Ø9.52
3/8
Ø12.7
1/2
Ø15.88
5/8
Ø19.05
3/4

A
mm
0~0.5
0~0.5
0~0.5
0~1.0
1.0~1.3

Bar

Handle

"A"

1. Firmly hold copper pipe in a die in the dimension shown
in the table below.
2. Carry out flaring work with the flaring tool.

Bar
Yoke
Cone

Copper pipe
Clamp handle

Red arrow mark

Service Manual 15
Installation
Check
1. Compare the flared work with the figure by.

Smooth all round
Inside is shiny without scratches

2. If a flared section is defective, cut it off and do flaring
work again.

= Improper flaring =

Even length
all round

Inclined Surface Cracked Uneven
damaged
thickness

Connecting the Piping
Indoor
1. Prepare the indoor unit's piping and drain hose for installation through the wall.
2. Remove the plastic tubing retainer(see the illustration
by) and pull the tubing and drain hose away from
chassis.
3. Replace the plastic tubing holder in the original position.(Optional)

For right rear piping
1. Route the indoor tubing and the drain hose in the
direction of rear right.
2. Insert the connecting cable into the indoor unit from the
outdoor unit through the piping hole.
• Do not connect the cable to the indoor unit.
• Make a small loop with the cable for easy connection later.

Drain hose

3. Tape the tubing, drain hose, and the connecting
cable. Be sure that the drain hose is located at the
lowest side of the bundle. Locating at the uper side
can cause drain pan to overflow inside the unit.

CAUTION: If the drain hose is routed inside
the room, insulate the hose with an insulation
material* so that dripping from
"sweating"(condensation) will not damage furniture or floors.
*Foamed polyethylene or equivalent is recommended.

16 Room Air Conditioner

Tape
Connecting
pipe
Drain hose

Connecting cable
Installation
4. Indoor unit installation
Hook the indoor unit onto the upper portion of the
installation plate.(Engage the two hooks of the rear
top of the indoor unit with the upper edge of the
installation plate.) Ensure that the hooks are properly
seated on the installation plate by moving it left and
right.

Connecting
cable

Drain hose

Press the lower left and right sides of the unit against
the installation plate until the hooks engage into their
slots(clicking sound).
Connecting the piping to the indoor unit and drain
hose to drain pipe.
1. Align the center of the pipes and sufficiently tighten
the flare nut by hand.

Indoor unit tubing

Flare nut

Pipes

2. Tighten the flare nut with a wrench.
Outside diameter
mm
inch
Ø6.35
1/4
Ø9.52
3/8
Ø12.7
1/2

Torque
kg.m
1.8
4.2
5.5

3. When extending the drain hose at the indoor unit,
install the drain pipe.

Open-end wrench (fixed)
Flare nut
Wrench

Connection pipe

Indoor unit tubing

Drain pipe

Indoor unit drain hose
Adhesive

Wrap the insulation material around the connecting
portion.

Vinyl tape(narrow)

Plastic bands Insulation material

1. Overlap the connection pipe insulation material and
the indoor unit pipe insulation material. Bind them
together with vinyl tape so that there may be no gap.
2. Wrap the area which accommodates the rear piping
housing section with vinyl tape.

Indoor unit pipe

Connection pipe

Wrap with vinyl tape
Vinyl tape (wide)
Connecting cable
Pipe
Vinyl tape(narrow)

3. Bundle the piping and drain hose together by wrapping them with vinyl tape for enough to cover where
they fit into the rear piping housing section.

Wrap with vinyl tape
Pipe

Vinyl tape(wide)
Drain hose

Service Manual 17
Installation
For left rear piping
1. Route the indoor tubing and the drain hose to the
required piping hole position.

1

2
Connecting
cable

2. Insert the piping, drain hose, and the connecting
cable into the piping hole.
3. Insert the connecting cable into the indoor unit.
• Don't connect the cable to the indoor unit.
• Make a small loop with the cable for easy connection later.

Drain pipe

4. Tape the drain hose and the connecting cables.

5. Indoor unit installation
• Hang the indoor unit from the hooks at the top of the
installation plate.
• Insert the spacer etc. between the indoor unit and
the installation plate and separate the bottom of the
indoor unit from the wall.

Indoor unit
Spacer
Installation plate
8cm

Connecting the piping to the indoor unit and the
drain hose to drain pipe.
1. Align the center of the pipes and sufficiently tighten
the flare nut by hand.
Indoor unit tubing

Flare nut

Pipes

2. Tighten the flare nut with a wrench.
Outside diameter
mm
inch
Ø6.35
1/4
Ø9.52
3/8
Ø12.7
1/2

Torque
kg.m
1.8
4.2
5.5

Open-end wrench (fixed)
Flare nut
Wrench

Connection pipe

Indoor unit tubing

3. When extending the drain hose at the indoor unit,
install the drain pipe.
Drain hose

Indoor unit drain hose
Adhesive

18 Room Air Conditioner

Vinyl tape (narrow)
Installation
Wrap the insulation material around the connecting
portion.
1. Overlap the connection pipe heat insulation and the
indoor unit pipe heat insulation material. Bind them
together with vinyl tape so that there may be no gap.
2. Wrap the area which accommodates the rear piping
housing section with vinyl tape.

Plastic bands Insulation material

Indoor
unit piping

Connection
pipe
Vinyl tape
(wide)

Wrap with vinyl tape
Pipe
Vinyl tape(narrow)

Connecting cable

3. Bundle the piping and drain hose together by wrapping them with cloth tape over the range within which
they fit into the rear piping housing section.

Pipe
Drain hose
Vinyl tape(narrow)

Wrap with
vinyl tape(wide)

Reroute the pipings and the drain hose across the
back of the chassis.

Piping for
passage through
piping hole

Set the pipings and the drain hose to the back of
the chassis with the tubing holder.
• Hook the edge of tubing holder to tap on chassis and
push the bottom of tubing holder to be engaged at the
bottom of chassis.
Indoor unit installation
1. Remove the spacer.

Tubing holder

2. Ensure that the hooks are properly seated on the
installation plate by moving it left and right.
3. Press the lower left and right sides of the unit against
the installation plate until the hooks engage into their
slots(clicking sound).

Connecting
cable

Drain hose

Service Manual 19
Installation
CAUTION: Installation Information
For left piping. Follow the instruction below.
Good case
• Press on the upper side of clamp and unfold the tubing to downward slowly.

Bad case
• Following bending type from right to left may cause damage to the tubing.

20 Room Air Conditioner
Installation
Outdoor
Align the center of the pipings and sufficiently tighten
the flare nut by hand.

Finally, tighten the flare nut with torque wrench until the
wrench clicks.
• When tightening the flare nut with torque wrench,
ensure the direction for tightening follows the arrow on
the wrench.

Outside diameter
mm
inch
Ø6.35
1/4
Ø9.52
3/8
Ø12.7
1/2
Ø15.88
5/8
Ø19.05
3/4

Torque
kg.m
1.8
4.2
5.5
6.6
6.6

Outdoor unit
Liquid side piping
(Smaller diameter)

Gas side
piping
(Bigger
diameter)

Torque wrench

Service Manual 21
Installation

Connecting the Cables
Indoor
Connect the cable to the indoor unit by connecting the wires to the terminals on the control board individually
according to the outdoor unit connection. (Ensure that the color of the wires of the outdoor unit and the terminal No.
are the same as those of the indoor unit.)

CAUTION:
• The above circuit diagram is subject to change without notice.
• The earth wire should be longer than the common wires.
• When installing, refer to the circuit diagram behind the panel front of the indoor unit.
• Connect the wires firmly so that they may not be pulled out easily.
• Connect the wires according to color codes, referring to the wiring diagram.

CAUTION: If a power plug is not
used, provide a circuit breaker
between power source and the unit
as shown by.

Main power source

Circuit Breaker
Use a circuit breake
or time delay fuse.

Air
Conditioner

CAUTION: The power cord connected to the "A" unit should be selected according to
the following specifications(Type "B" approved by HAR or SAA).
(mm2)
Grade
NORMAL CROSS
-SECTIONAL AREA

9k
1.0

1.5

Unit(A)

Indoor

Indoor

Cable Type(B)

H05VV-F

H05VV-F

12k

The power connecting cable connecting the indoor and outdoor unit should be selected
according to the following specifications (Type "B" approved by HAR or SAA).

(mm2)
NORMAL
CROSS
-SECTIONAL
AREA

9k

12k

1.0

Cable Type(B)

H07RN-F

1.5

NORMAL
CROSS
-SECTIONAL
AREA

1.5

1.5

H07RN-F

Cable Type(B)

H07RN-F

H07RN-F

Grade

(AS-W096/126U_0 Series)

22 Room Air Conditioner

(mm2)
Grade
9k

12k

(AS-W096/126U_1 Series)
Installation
Outdoor
1. Remove the control cover from the unit by loosening
the screw.
Connect the wires to the terminals on the control
board individually.

Outdoor Unit
Terminal block

2. Secure the cable onto the control board with the cord
clamp.
3. Refix the control cover to the original position with the
screw.
4. Use a recognized circuit breaker 20A(12k) between
the power source and the unit.
A disconnecting device to adequately disconnect all
supply lines must be fitted.
Circuit
Breaker
(A)

Over 5mm

Connecting cable
Connecting cable

Cover control

Grade
9k~12k
15

CAUTION: According to the confirmation of the above conditions, prepare the
wiring as follows.
1. Never fail to have an individual power circuit specifically for the air conditioner. As for the method of
wiring, be guided by the circuit diagram posted on the inside of control cover.
2. The screw which fasten the wiring in the casing of electrical fittings are liable to come loose from
vibrations to which the unit is subjected during the course of transportation. Check them and make
sure that they are all tightly fastened. (If they are loose, it could cause burn-out of the wires.)
3. Specification of power source.
4. Confirm that electrical capacity is sufficient.
5. See to that the starting voltage is maintained at more than 90 percent of the rated voltage marked on
the name plate.
6. Confirm that the cable thickness is as specified in the power source specification.
(Particularly note the relation between cable length and thickness.
7. Always install an earth leakage circuit breaker in a wet or moist area.
8. The following would be caused by voltage drop.
• Vibration of a magnetic switch, which will damage the contact point, fuse breaking, disturbance of the normal function
of the overload.

9. The means for disconnection from a power supply shall be incorporated in the fixed wiring and have
an air gap contact separation of at least 3mm in each active(phase) conductors.

Service Manual 23
Installation

Checking the Drainage
To check the drainage.
1. Pour a glass of water on the evaporator.

Connecting area
drain hose

2. Ensure the water flows through the drain hose of the
indoor unit without any leakage and goes out the
drain exit.

Leakage
checking
Drain pan

Drain
hose
Leakage
checking

Drain piping
1. The drain hose should point downward for easy drain
flow.

Downward slope

2. Do not make drain piping like the following.

Accumulated
drain water
Air

Do not raise

Water
leakage

24 Room Air Conditioner

Water
leakage

Waving

Tip of drain hose
dipped in water
Water
leakage

Ditch

Less than
50mm gap
Installation

Forming the Piping
Form the piping by wrapping the connecting portion of the indoor unit with insulation material and secure it with two kinds
of vinyl tapes.

Seal small openings
around pipings with a
gum type sealer.
Taping

• If you want to connect an additional drain hose, the
end of the drain outlet should be routed above the
ground. Secure the drain hose appropriately.

Drain hose

Pipings

In cases where the outdoor unit is
installed below the indoor unit perform the
following.

Connecting cable

1. Tape the piping, drain hose and connecting cable
from down to up.
2. Secure the tapped piping along the exterior wall
using saddle or equivalent.

In cases where the Outdoor unit is
installed above the Indoor unit perform the
following.
1. Tape the piping and connecting cable from down to
up.
2. Secure the taped piping along the exterior wall. Form
a trap to prevent water entering the room.

Trap is required to prevent water
from entering into electrical parts.

Seal a small opening
around the pipings
with gum type sealer.

Trap

3. Fix the piping onto the wall by saddle or equivalent.

Trap

Service Manual 25
Installation

Air Purging
Air purging
The air and moisture remaining in the refrigerant system have undesirable effects as indicated below.
1. Pressure in the system rises.
2. Operating current rises.
3. Cooling(or heating) efficiency drops.
4. Moisture in the refrigerant circuit may freeze and block capillary tubing.
5. Water may lead to corrosion of parts in the refrigeration system.
Therefore, after evacuating the system, take a leak test for the piping and tubing between the indoor and outdoor
unit.

Air purging with vacuum pump
1. Preparation
• Check that each tube(both liquid and gas side tubes) between the indoor and outdoor units have been properly connected
and all wiring for the test run has been completed. Remove the service valve caps from both the gas and the liquid side on
the outdoor unit. Note that both the liquid and the gas side service valves on the outdoor unit are kept closed at this stage.
2. Leak test
• Connect the manifold valve(with pressure gauges) and dry nitrogen gas cylinder to this service port with charge hoses.

CAUTION: Be sure to use a manifold valve for air purging. If it is not available, use a stop
valve for this purpose. The "Hi" knob of the manifold valve must always be kept close.
• Pressurize the system to no more than 150 P.S.I.G. with dry nitrogen gas and close the cylinder valve when the
gauge reading reached 150 P.S.I.G. Next, test for leaks with liquid soap.

CAUTION: To avoid nitrogen entering the refrigerant system in a liquid state, the top of the
cylinder must be higher than its bottom when you pressurize the system. Usually, the cylinder is
used in a vertical standing position.
1. Do a leak test of all joints of the tubing(both indoor and outdoor) and both gas and liquid side service valves.
Bubbles indicate a leak. Be sure to wipe off the soap with a clean cloth.
2. After the system is found to be free of leaks,
relieve the nitrogen pressure by loosening the
charge hose connector at the nitrogen cylinder.
When the system pressure is reduced to normal,
disconnect the hose from the cylinder.

Indoor unit

Outdoor unit

Manifold valve
Pressure
gauge
Lo
Hi

Charge hose

Nitrogen gas
cylinder(in vertical
standing position)

26 Room Air Conditioner
Installation
Soap water method
1. Remove the caps from the 2-way and 3-way valves.
2. Remove the service-port cap from the 3-way valve.
3. To open the 2-way valve turn the valve stem counterclockwise approximately 90°, wait for about 2~3 sec, and close it.
4. Apply a soap water or a liquid neutral detergent on the
indoor unit connection or outdoor unit connections by a soft
brush to check for leakage of the connecting points of the
piping.
5. If bubbles come out, the pipes have leakage

Liquid side

Gas side
2-way valve
(Open)
3-way valve
(Close)

Evacuation
1. Connect the charge hose end described in the preceding
steps to the vacuum pump to evacuate the tubing and
indoor unit.
Confirm the "Lo" knob of the manifold valve is open.
Then, run the vacuum pump.
The operation time for evacuation varies with tubing
length and capacity of the pump. The following table
shows the time required for evacuation.

Hexagonal wrench

Cap

Indoor unit

Required time for evacuation when 30 gal/h vacuum
pump is used
If tubing length is less
than 10m (33 ft)
10 min. or more

If tubing length is longer
than 10m (33 ft)
15 min. or more

Outdoor unit

2. When the desired vacuum is reached, close the "Lo"
knob of the manifold valve and stop the vacuum pump.

Finishing the job
1. With a service valve wrench, turn the valve stem of liquid
side valve counter-clockwise to fully open the valve.
2. Turn the valve stem of gas side valve counter-clockwise
to fully open the valve.
3. Loosen the charge hose connected to the gas side service port slightly to release the pressure, then remove
the hose.
4. Replace the flare nut and its bonnet on the gas side service port and fasten the flare nut securely with an
adjustable wrench. This process is very important to prevent leakage from the system.
5. Replace the valve caps at both gas and liquid side service valves and fasten them tight.
This completes air purging with a vacuum pump.
The air conditioner is now ready to test run.

Manifold valve
Pressure
gauge

Lo

Hi

Open

Close

Vacuum pump

Service Manual 27
Installation

Test Running
1. Check that all tubing and wiring are properly connected.
2. Check that the gas and liquid side service valves are fully open.

Prepare remote controller
1. Remove the battery cover by pulling it according to
the arrow direction.
2. Insert new batteries making sure that the (+) and (–)
of battery are installed correctly.
3. Reattach the cover by pushing it back into position.
NOTICE

• Use 2 AAA(1.5volt) batteries. Do not use rechargeable
batteries.
• Remove the batteries from the remote controller if the
system is not used for a long time.

Settlement of outdoor unit
1. Anchor the outdoor unit with a bolt and nut(ø10mm)
tightly and horizontally on a concrete or rigid mount.
2. When installing on the wall, roof or rooftop, anchor
the mounting base securely with a nail or wire
assuming the influence of wind and earthquake.
3. If the vibration of the unit is transmitted to the hose,
secure the unit with an anti-vibration rubber.

Bolt

Tubing connection

Evaluation of the performance
Operate the unit for 15~20 minutes, then check the system refrigerant charge:

Intake temperature

1. Measure the pressure of the gas side service valve.
2. Measure the temperature of the intake and discharge
of air.

Discharge air

3. Ensure the difference between the intake temperature and the discharge is more than 8°C
4. For reference; the gas side pressure of optimum condition is as below.(Cooling)
The air conditioner is now ready for use.
Refrigerant Outside ambient
TEMP.
R-22
35°C (95°F)
R-410A

The pressure of the gas side
service valve.
4~5kg/cm2G(56.8~71.0 P.S.I.G.)

35°C (95°F) 8.5~9.5kg/cm2G(120~135 P.S.I.G.)

28 Room Air Conditioner

Discharge
temperature
Installation
NOTICE

If the actual pressure is higher than shown, the system is most likely over-charged, and charge should be
removed. If the actual pressure are lower than shown, the system is most likely undercharged, and
charge should be added.

PUMP DOWN
This is performed when the unit is relocated or the refrigerant circuit is serviced.
Pump Down means collecting all refrigerant into the outdoor unit without the loss of refrigerant.

CAUTION: Be sure to perform Pump Down procedure in the cooling mode.
Pump Down Procedure
1. Connect a low-pressure gauge manifold hose to the charge port on the gas side service valve.
2. Open the gas side service valve halfway and purge the air in the manifold hose using the refrigerant.
3. Close the liquid side service valve(all the way).
4. Turn on the unit's operating switch and start the cooling operation.
5. When the low-pressure gauge reading becomes 1 to 0.5kg/cm2 G(14.2 to 7.1 P.S.I.G.), fully close the gas side
valve and then quickly turn off the unit. Now Pump Down procedure is completed, and all refrigerant is collected
into the outdoor unit.

Service Manual 29
Functions

Functions
Indoor Unit
Operation ON/OFF by Remote controller
Sensing the Room Temperature
• Room temperature sensor. (Thermistor)
• Pipe temperature sensor. (Thermistor)
Room temperature control
• Maintain the room temperature in accordance with the Setting Temp.
Starting the Current Control
• Indoor fan is delayed for 5 sec at the starting.
Time Delay Safety Control
• Restarting is for approx. 2 minutes.
Auto Changeover
Indoor Fan Speed Control
• Super High, High, Med, Low
Operation indication Lamps (LED)
--- Lights up in operation
--- Lights up in Sleep Mode
--- Lights up in Timer Mode
--- Lights up in Preheat Mode (for Heating Model)
PLASMA

--- Lights up in Plasma Air Clean Mode

Soft Dry Operation Mode
• Intermittent Operation of fan at low speed or off.
Sleep Mode Auto Control
• The fan is switched to low(Cooling), low(Heating) speed.
• The unit will be stopped after 1, 2, 3, 4, 5, 6, 7 hours.
Natural Air Control by CHAOS Logic
• The fan is switched to intermittent or irregular operation
• The fan speed is automatically switched from high to low speed.
Airflow Direction Control
• The louver can be set at the desired position or swing
up and down automatically.

30 Room Air Conditioner

Energy-Saving control(Optional)
Horizontal airflow Direction Control(Optional)
AUTO CLEAN(Optional)
PLASMA
• The function will be operated while in any
operation mode with selecting the function.
• The function is to be stopped while it is
operating with selecting the function.
Defrost(Deice) control (Heating)
• Both the indoor and outdoor fan stops
during defrosting.
Hot-start Control (Heating)
• The indoor fan stops until the
evaporator pipe temperature will be
reached at 34°C.

Heater (Optional)
Functions
Outdoor Unit
Power relay control
• If power is on, it will operate to chage capacitor on controller and power relay will operate after about 2~5sec.
Stand by control at low temp.
• If outdoor temp. is below 0°C, preheater is operating for 1~5min.
• At the initial, It will be operated compressor after 1min. for preheating.
Active power filter control(PSC)
• The active power filter is designed to correct power factor(cos θ) and to regulate DC link voltage.
• It will be operated PFC circuit when the compressor freq. is over 30Hz and wattage is over 450 watt.
Comp. Freq. control
• The final operating freq. of comp. is set the lowest freq. that limited outdoor temp., discharge pipe temp.,
heat-sink temp., target freq., owing to CT.
Overheatng. Protection(Power module)
• When the temp. of power module increases to 85°C, controller decreases Freq. of Comp.
Freq. speed control(up/down speed)
• It will be changed the drive freq. of comp. according to temp. of indoor and outdoor.
V/F control
• It will be changed the drive voltage of comp. according to operating frequency.
Total current control (over current protection)
DC peak current control
4 way valve control
• It is only operated in the heating operation mode except defrosting operation.
Outdoor fan motor control
• High speed
- Although fan motor speed is middle, it will change high speed in case of below AC193V, over 45°C of
outdoor temp., and over fc, fh of comp. Freq.
• Middle speed
- Nomal mode
• Low speed
- Although fan motor speed is middle, it will change Low speed in case of over AC 270V, over 21°C
(Heating Mode) of outdoor temp. below 24°C (Cooling Mode) of outdoor temp.
Discharge pipe temp. control
Low ambient

Service Manual 31
Functions
Remote Control
Operation ON/OFF

Operation Mode Selection
Cooling Operation Mode.(
(Cooling
(Heating
model only) model only)

)

Healthy Dehumidification Operation Mode.(

Auto Operation Mode.(

)

) Heating Operation Mode.(

)

Fan Speed Selection
(Low)

(Med)

(High)

(CHAOS)

Room, Temperature Display

: (High:39°C

Low:11°C)

Temperature Setting
TEMPERATURE

LOW

HIGH

Cooling

Down to 18°C
Up to 30°C

Heating

JET COOL

PLASMA(Optional)
PLASMA

Setting the Time or Timer

Timer Selection
ON

OFF

: OFF, ON, OFF

ON

Timer Setting
SET

Timer Cancel
CANCEL

: Cancel Sleep Mode, Timer ON or Timer OFF

Sleep Operation

: 1, 2, 3, 4, 5, 6, 7, Off Timer
Airflow Direction Control

Power Save Cooling Button

Horizontal Airflow Direction Control Button(Optional)

Reset
Auto Clean

(Optional)

AUTO CLEAN

32 Room Air Conditioner

Down to 16°C
Up to 30°C
Operation

Operation
LED display of indoor unit
s LG Brand/OEM Brand
Operation Indicator

• On while in appliance operation, off while in appliance pause.
• Blinking(3sec off/0.5sec on) according to Error Code as long as the system malfunctions.

Sleep Timer Indicator

• On while in sleep timer mode, off when sleep timer cancel or appliance operation pause.

PLASMA Indicator
Timer Indicator
Preheat Indicator

• On while in plasma mode, off when plasma mode cancel.
• On while in timer mode(on/off), off when timer mode is completed or canceled.
• Off except when hot start during heating mode operation or while in defrost control.
• Cooling/heating/dehumidification mode : setting temperature from remote control
• Fuzzy operation mode : fuzzy key data(5sec on) ➔ AI

Setting Temp.

PLASMA

Cooling
Operation heating
indicator dehumidification
Shape of
display

A.I operation mode
Standard

Too hot

Hot

Comfortable

Cold

Jet
Cleaning Energy save
Test
in cooling operation
Too cold (Cool, Heat) opeation
mode

Setting
temp.

Service Manual 33
Operation

Protection of the evaporator pipe from frosting
• If the indoor pipe temperaure is below 0°C in 7 min. after the compressor operates without pause while in
cooling cycle operation mode,
➔ compressor, outdoor fan are turned off.
• When indoor pipe temp. is 7°C or higher after 2 min pause of compressor
➔ compressor, outdoor fan is turned on according to the condition of the room temperature.

Comp. free
6˚C
3˚C
0˚C

Comp. Step 4
Comp. Step 2

Indoor pipe
temp.
7˚C

Comp. off

Protection of the indoor fan from droplet formation (Enclosure sweat and condensed disposal test)
• Control condition : The system operates standard operation without this condition as follows.
Setting temperature <25°C
Indoor fan speed ≤ low speed
Outdoor temperature < 30°C
• Control method
In operation for 5~20 minutes in , ,
5~40 minutes at the COMP STEP 3.

34 Room Air Conditioner

conditions, return to the previous COMP STEP after operation for
Operation

Cooling mode operation
• Operating frequency of compressor depend on the difference of the temperature.
(= intake air Temp.- Compressor off Temp.
• Compressor off temp.= setting temp. -0.5°C
on temp. = setting temp. +0.5°C
• If compressor operates at some operating frequency, the operating frequency of compressor cannot be
changed within 30 seconds.
• Condition of compressor turned off
- When intake air temperature stay at the temperature between setting temp. -0.5°C and setting temp.
-1.0°C for 3 minutes continuously.
- When intake air temperature reaches below the temperature of setting temp. -1.0°C.
• Compressor 2 minutes delay
- The compressor can restart minimum 2 minutes later after compressor off.
[The operating freq. step of comp.]
Temp. differences

Comp. Operating frequency

over 3.0°C

Step 7

over 2.5°C

Step 6

2.0~2.49°C

Step 5

1.5~1.99°C

Step 4

1.0~1.49°C

Step 3

0.5~0.99°C

Step 2

0.0~0.49°C

Step 1

[The targeting operating freq. of comp. each model]
Model

Comp. Operating frequency
Step 3
Step 4 Step 5(Fc)

Step 1

Step 2

Step 6

Step 7

AS-W096U_0 Series

15

23

31

38

47

58

65

AS-W126U_0 Series

15

25

35

46

58

61

66

AS-W096U_1 Series

20

35

40

48

53

58

62

AS-W126U_1 Series

20

35

45

57

69

77

86

Service Manual 35
Operation

Healthy Dehumidification mode operation
• When the dehumidification operation is set by the remote controller the intake air temperature is detected and
the setting temp. is automatically set according to the intake air temperature.

Intake air Temp.

Setting Temp.

26°C ≤ intake air temp.

25°C

24°C ≤ intake air temp.< 26°C

intake air temp. -1°C

18°C < intake air temp. < 24°C

intake air temp. -0.5°C

intake air temp. ≤ 18°C

18°C

• When intake air temp reaches above the temp of setting +1.0°C, condition of compressor same as cooling
mode operation.
• When intake air temperature reaches bolow the temp of setting –1.0°C, compressor operate step1~step3 and
indoor fan speed repeatly operate low or stop.

36 Room Air Conditioner
Operation

Heating mode operation
• Operating frequency of compressor depend on the difference of the temperature
(= compressor off temp. - intake air temp.)
• Compressor off temp. = setting temp.+3.0°C
on temp. = setting temp.
• If compressor operates at some operation frequency, the operating frequency of compressor cannot be
changed within 30 seconds.
• Condition of compressor turned off
- When intake air temperature reaches +3°C above the setting temperature.
• Condition of indoor fan turned off
- While in compressor on:indoor pipe temp. < 30°C
• While in defrost control, between the indoor and outdoor fans are turned off.
• Compressor 2minutes delay
- After compressor off, the compressor can restart minimum 2 minutes later.

[ The operating freq. step of comp]
Temp. differences

Comp. Operating frequency

over 3.0°C

Step 7

2.5~3.0°C

Step 6

2.0~2.49°C

Step 5

1.5~1.99°C

Step 4

1.0~1.49°C

Step 3

0.5~0.99°C

Step 2

0.0~0.49°C

Step 1

[The targeting operating freq. of comp. each model]
Model

Comp. Operating frequency
Step 3
Step 4 Step 5(Fc)

Step 1

Step 2

Step 6

Step 7

AS-W096U_0 Series

15

29

39

49

59

66

73

AS-W126U_0 Series

25

31

40

52

68

71

73

AS-W096U_1 Series

20

35

48

58

67

75

87

AS-W126U_1 Series

20

35

48

62

82

86

89

Service Manual 37
Operation

Fuzzy mode operation(Optional)s
• When any of operation mode is not selected like the moment of the power on or when the unit turned off, the
operation mode is selected.
• When determining the operation mode, the compressor, outdoor fan are off and only the indoor fan is operated for 15~20 seconds, then an operation mode is selected according to.
Basis of determining operating mode
Indoor temp.

Operating Mode

over 24°C

Cooling

21~24°C

Healthy Dehumidification

below 21°C

Heating

1. Fuzzy operation for cooling
• According to the setting temperature selected by Fuzzy rule, the operating frequency of compressor is determined like cooling mode operation.
• At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the
intake air temperature at that time.
• When the Fuzzy key(=setting temp. key) is input after the initial setting temperature is selected, the Fuzzy
key value and intake air temperature at that time are compared to select the setting temperature automatically according to the fuzzy rule.
• While in Fuzzy operation, the air flow speed of the indoor fan is automatically operated by Fuzzy logic.

Intake air temp.
over 26°C

intake air temp. -0.5°C
18°C
Fuzzy rule

below 18°C

18°C Fuzzy rule

over 30°C

38 Room Air Conditioner

18~26°C

18~30°C
during opertion

25°C

below 18°C

at beginning

Setting temp.

30°C Fuzzy rule

Fan speed

Fuzzy airflow
Operation
2. Fuzzy operation for Heating
• According to the setting temperature selected by Fuzzy rule, the operating frequency of compressor is determined like heating mode operation.
• At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the
intake air temperature at that time.
• When the Fuzzy key(=setting temp. key) is input after the initial setting temperature is selected, the Fuzzy
key value and intake air temperature at that time are compared to select the setting temperature automatically according to the Fuzzy rule.
• While in Fuzzy operation, the airflow speed of the indoor fan is automatically operated by Fuzzy logic.
Intake Air temp.

20°C
Fuzzy rule

below 16°C

16°C Fuzzy rule

over 30°C

Fan speed

intake air temp. +0.5°C

16~30°C
during opertion

over 20°C
below -20°C

at beginning

Setting temp.

30°C Fuzzy rule

Fuzzy airflow

3. Fuzzy operation for dehumidification
• At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the
intake air temperature at that time.
• According to the setting temperature selected by Fuzzy rule, the operating frequency of compressor is determined like dehumidefication mode operation.
Intake Air temp.
over 26°C

intake air temp. -0.5°C
18°C

18~30°C
during operation

18~26°C

Fuzzy rule

below 18°C

18°C Fuzzy rule

over 30°C

Fan speed

25°C

below 18°C

at beginning

Setting temp.

30°C Fuzzy rule

Fuzzy airflow

Service Manual 39
Operation

Jet cool mode operation
• While in heating mode or Fuzzy operation, the Jet Cool key cannot be input. When it is input while in the
other mode operation(cooling, dehumidification, ventilation), the Jet Cool mode is operated.
• In the Jet Cool mode, the indoor fan is operated super-high speed for 30 min. at cooling mode operation.
• In the Jet Cool mode, the room temperature is controlled to the setting temperature, 18°C.
• When the sleep timer mode input while the Jet Cool mode operation, the Jet Cool mode has the priority.
• When the Jet Cool key is input, the upper/lower vane is reset to those of the initial cooling mode and then
operated in order that the air outflow could reach further.

Jet heat mode operation
• While in cooling mode or Fuzzy operation, the Jet Heat key cannot be input. When it is input while in the
Heating mode operation (dehumidification), the Jet Heat mode is operated.
• In the Jet Heat mode, the indoor fan is operated super-high speed for 60 min. at Heating mode operation.
• In the Jet Heat mode, the room temperature is controlled to the setting temperature, 30°C.
• When the sleep timer mode input while the Jet Heat mode operation, the Jet Heat mode has the priority.
• When the Jet Heat key is input, the upper/lower vane is reset to those of the initial Jet heating mode and
then operated in order that the air outflow could reach under flow.

Swing mode
1. Chaos swing mode
• By the Chaos swing key input, the upper/lower vane automatically operates with the Chaos swing or it is
fixed to the desired direction.

CLOSED
Chaos Swing On
Mode 9
Mode 8
Mode 7
Mode 6
Mode 5
Mode 4
Mode 3
Chaos Swing Mode 2
Mode 1
OPEN

40 Room Air Conditioner

The first path
Operation

Sleep timer operation
• When the sleep time is reached after [1,2,3,4,5,6,7hr] is input by the remote control during the operation, the
operation of the appliance stops.
• When the appliance is on pause, the sleep timer mode cannot be input.

1. Sleep timer operation for cooling cycle
• While in cooling mode operation, 30 min. later since the start of the sleep timer, the setting temperature
increase by 1°C. After another 30min. elapse, it increases by 1°C again.

Setting temp. (˚C)
1.0˚C up
1.0˚C up
Cooling ON temp.
(Setting temp. +0.5˚C)
Cooling OFF temp.
(Setting temp. -0.5˚C)
0.5

1

Sleep time (hr)

2. Sleep timer operation for heating cycle
• While in heating mode operation, 60 min. later since the start of the sleep timer, the setting temperature
decrease by 1°C. After another 60min. elapse, it decreases by 1°C again.

Setting temp. (°C)
Heating OFF temp.
(Setting temp. +3.0°C)

1.0°C down
1.0°C down

Heating ON temp.
(Setting temp)

1

2

Sleep time (hr)

Service Manual 41
Operation

Auto restarting operation
• When the power is restarted after a sudden power failure while in appliance operation, the mode before the
power failure is kept on the memory and the appliance automatically operates in the mode on the memory.
• Operation mode that is kept on the memory
- State of operation ON/OFF
- Operation mode/setting temp./selected airflow speed
- Sleep timer mode/remaining time of sleep timer
- Chaos Swing

Forced operation
• To operate the appliance by force in case that the remote control is lost, the forced operation selection switch
is on the main unit of the appliance to operate the appliance in the standard conditions.
• The operation condition is set according to the outdoor temp. and intake air temperature as follows.

Indoor temp.

Operating Mode

Setting temp.

over 24°C

Cooling

22°C

21~24°C

Healthy Dehumidification

23°C

below 21°C

Heating

Setting speed of
indoor fan

24°C

High speed

❈ The unit select before operating mode in 3 hours.

Trial Operation
• Press the Tact Switch for compulsory operation of the main body for 3 seconds in order to operate in the trial
operation mode.
- Operation mode: Cold
- Indoor pan: Strong wind
- COMP frequency: Step 5
- COMP compulsorily operates for about 18 minutes irrespective of indoor temperature.

42 Room Air Conditioner
Operation

Protection from total current control
s CT1 control
• If the operating current reaches I1, the operating frequency of the compressor decrease.
• After decreasing the operating frequency by 1step, if operating current is below I1 for 60 seconds continuously, the operating frequency of compressor increase by 1step.

s CT2 control
• If the operating current of the appliance reaches I2, the compressor stop instantly and 2 minutes later the
compressor restart again.
• If CT2 occurs 5 times within 1hour, the appliance turn off and display ERROR CODE 7.

Control table

Model

❇ I1:Current of operating frequency down
I2: Current of compressor cut off
Outdoor temp ≥ 38°C
Cooling
Heating

I1
Outdoor temp < 38°C
Cooling
Heating

I2

1

AS-W096U_0 Series

6.5

8.5

7

9

12

2

AS-W126U_0 Series

6.5

7.5

7

8

10

3

AS-W096U_1 Series

5.5

7

6

7.5

9

4

AS-W126U_1 Series

6

7.5

6.5

8

10

cf. I1 is set the lowest level between intial value and in case dectection of dc paeak current.

Protection from DC Peak Current
s DC Peak Current Error by a fault signal of IPM
• If the operating current of IPM reaches 35A ±3A, the compressor stop instantly.
• If DC PEAK occurs 5 times within 1 hour, the appliance turns off and display ERROR CODE 6.

s DC Peak Current Error by the compressor lock
• If the DC LINK voltage below DC 140V occurs 5 times within 1 hour while the compressor is operating, the
appliance turns off and display ERROR CODE 6.

s DC Peak Current Error by the Outdoor Fan Lock
• If it’s 5 times within 1 hour in case of the temperature of outdoor pipe TH is over 65°C while the compressor
is operating, the appliance turns off and display ERROR CODE 6.

Service Manual 43
Operation

Portection from overheating of power module
• If the temperature of the heat sink TH. reaches over Toff, the Compressor stop instantly.
• It will be limited the compressor operating frequency according to the heat sink TH.(refer to below FIG.)
• It will be blink 4 times, when the thermistor is open or short, also the temperature is over Toff.

T off °C

∆T = (T off - T on)
T1 = T on + ∆T
T2 = T on + 2 * ∆T

Heat Sink Temp.

MODEL

T on

T off

1
2
3
4

T2 °C

No.

AS-W096U_0 Series
AS-W126U_0 Series
AS-W096U_1 Series
AS-W126U_1 Series

85
85
85
85

95
95
95
95

T1 °C

T on °C

COMP
Freq.

Free Fc-1

Fc-2

Fc-1

Fc-2

OFF

Free

Portection from overheating of compressor
• If the temperature of the discharge pipe of compressor reaches over 130°C or below -30°C the compressor
stop instantly.
• It will be limited the compressor operating frequency according to the compressor dome TH.(Refer to below
Fig.)
• Temperature range by COMP SPEC varies by 10°C.

∆T = (T off - T2)/2
T1 = T2 + 2 * ∆T
T3 = T2 + ∆T

D-Pipe Temp.

COMP Freq. Fh min

Free

44 Room Air Conditioner

Fc-1

Fc-2

OFF

Fc-2

Fc-1

Free

No.

MODEL

T on

T off

1
2
3
4

AS-W096U_0 Series
AS-W126U_0 Series
AS-W096U_1 Series
AS-W126U_1 Series

102
88
95
95

110
100
105
105
Operation

Defrosting control
• While in heating mode operation in order to protect the evaporator pipe of the outdoor unit from freezing,
reversed to cooling cycle to defrost the evaporator pipe of the outdoor unit.
• Defrosting control is available 50 minutes later since heating cycle started and the pipe temperature of outdoor unit reaches below -6°C.

<AS-W096/126U_0 Series>
Minimum Time
of Heating

Operating
Freq. of
Comp.

15s

6s

Main Deice time

30s

4-Way

1 min

Setting
Freq.

Setting Freq.

Step 5+

Step 6
Fh
min

Fh Fh
min min

EEV
Open step

10s

350(Option)

Starting step

Setting

ON

ON
OFF

Setting
Speed

Outdoor
FAN

Setting
Speed
Hi Speed

Setting
Speed

Indoor
FAN

Hot
Start

OFF

Pre-Heat
LED

ON

OFF

Deice STEP

0

Hot
Starting

1

2

15s

5s

3

OFF

4

5

6

30s 

10s 

1min

<AS-W096/126U_1 Series>
Minimum Time
of Heating

Operating
Freq. of
Comp.

Main Deice time

Setting
Freq.

Setting Freq.

Step 5+·

Step 6
Fh
min

20s

20s 

off
off

350(Option)

EEV
Open step
4-Way
Outdoor
FAN
Indoor
FAN

Setting

ON

ON
OFF

Setting
Speed

Setting
Speed
Hi Speed

Setting
Speed

Hot
Start

OFF

Pre-Heat
LED

Deice STEP

Starting step

ON

OFF

0

1

2

3

Hot
Starting

OFF

4

5

6

Service Manual 45
Operation

Auto Cleaning
• Function used to perform the Self Cleaning to prevent the Unit from Fungus and Bad Odors.
• Used after the Shut Down of Cooling Operation to Clean the Evaporator and keep it as fresh for the Next operation.
• During Self Cleaning the Outdoor Unit is Switched off.
• The function is easy to be operated as It is accessed through the Remote Controller.
1) Heat/pump Model

2) Cooling/only Model

ON

OFF
Cooling CYCLE

Comp.

Fan Heating

Fan

Setting Step

Low

Low

OFF
Cooling CYCLE

13 Min 60 Sec 120 Sec
OFF
ON
OFF

ON

Indoor Fan

ON

30 Min

Comp.
Indoor Fan

Low

Fan

ON

OFF

Setting Step

Low

Auto Changeover(Optional)
• While in fuzzy mode operation the air conditioner changes the operation mode automatically to keep indoor temperature.
• When room temperature vary over ±2°C with
respect to setting temperature, air conditioner keeps the room temperature in ±2°C with
respect to setting temperature by auto
change mode.

Outdoor
temp.
Outdoor temp.
Indoor temp.

+2°C
+1°C
+0.5°C
Set Temp.
-0.5°C
-1°C
-2°C

30°C

20°C

10°C

Auto
Change
Mode.

COOLING

HEATING

COOLING

Low Ambient
• If outdoor temperature drops below certain temperature,liquid back is prevented by reducing fan speed.
It can prevent frosting of evaporator and keep cooling operation
• No matter even if the outdoor temperature reaches -10°C.
• You can Cool your room at your desired temperature all your around.
25

Comp Freq.

Cond . temp.

Outdoor temp.:-10°C

20

Freq.

On

On
Off

Off

Outdoor pipe temp.
0°C outdoor fan On/Off
°
control

°…
- 0°C

46 Room Air Conditioner

Temp.(°C)

15

Outdoor fan

10

Outdoor fan On/Off control
5
0
0

Outdoor temp.

-5

50

100

150
Time(Min.)

200
Disassembly

Disassembly
Indoor Unit
Warning :
Disconnect the unit from power supply before making
any checks.
Be sure the power switch is set to “OFF”.

To remove the Grille from the Chassis.
• Hold up Inlet Grille Horizentally.
• To remove the Grille, pull the lower left and right
side of the grille toward you (slightly tilted) and lift it
straight upward.
• To seperate connecter assembly and than to
remove Inlet Grille assembly.

1. Before removing the control box, be sure to
take out the wire screwed at the other end.

Service Manual 47
Disassembly
2. To remove the Control Box.
• Remove securing screws.
• Pull the control box out from the chassis
carefully.

3. To remove the Discharge Grille.
• Unhook the discharge grille and pull the discharge grille out from the chassis carefully.

4. To remove the Evaporator.
• Remove 3 screws securing the evaporator(at the
left 2EA in the Eva Holder, at the right 1EA).

48 Room Air Conditioner
Disassembly
• Unhook the tab on the right inside of the chassis
at the same time, slightly pull the evaporator
toward you until the tab is clear of the slot.

5. To remove the Motor Cover
• Remove 2 securing screw.
• Pull the motor cover out from the chassis
carefully.

Motor cover
6. To remove the Cross-Flow Fan
• Loosen the screw securing the cross-flow fan to
the fan motor (do not remove).
• Lift up the right side of the cross-flow fan and the
fan motor, separate the fan motor from the
cross-flow fan.

• Remove the left end of the cross-flow fan from
the self-aligning bearing.

Service Manual 49
2

4

2

4

AC 230V/50Hz

AC POWER

TO OUT DOOR

1

1

SH-CAPACITOR
2uF 370/400V

MOTOR

INDOOR
FAN

ROOM-TH

PIPE-TH

L8

L6

L5

L7

L9

L10

L3

2

3

1

1

1

1

1

CORE 1 Turn
6200JB8011Z

WCN-NOISE

1

CN-IN/N

CN-COM

1

1

2

2

CN-OUT/N

3

3

1

5V

Vout

GND

Vcc

RECEIVER

CN-MOTOR

1

2

4

3

L1

L2

CN-TH

4

L4

8

9

ZNR01N
SVC561D-14A

250V/T2A

FUSE1

RY-PWR
G4A-1A-E

ZNR01F
SVC561D-14A

C01N
0.22uF
275VAC

N/F01N
11mH/1.5A

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+

2

1

5V

2

1

3

4

IC02K
TLP421(Chip)

IC01K
TLP421(Chip)

3

4

SW

RECEIVER

C02L
220uF
10V

C02N
0.047uF
275VAC

R05K
1.5K
1/6W 1%

ZD01K
68V

R03K

1/6W,1%

R04H
1K

1/6W,1%

R03H
1K

R02K

R01K~R03K
5.1K,1/2W

R01K

2012,1%

6.2K

R01H

CN-DISP1

5V

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CY1~2
222M
(DIP)

5V

7
8

10
9

C01P
102
2012

IC03M

6

11

D02D
LL4148

DIP

C01K
102

DC HIGH
VOLTAGE GND

1/4W

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2012

R07K
1K 2012
R04K
10K

5

4

12

13

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Q01K
KRC102S((Chip)

102
2012

102
2012

5V

C02H
50V

R02N
0 OHM
2012

R02P
1K
1/6W

C01H
50V

R06K
680

R01N
100K
2012

R01P
4.7K
2012

9

7

12

8

5V

13

1

14

3

2

3

15

4

4

1

6

16

2

5

17

6

5

6

7

5

7

8

9

IC02G
KID65783AF
4

10

11

12

13

10

11

12

13

SSR
G3MC-201PL-VD

D01K
IN4007

2012,1%

12.1K

R02H

C01G
104

R04G~05G,220

R05G

R04G

R03G

R02G

R01G~03G,470
R01G

3

14

P87

P77

52

P85

54

P80

P81

P82

64

63

PA2/AN2

PA1/AN1

PA0/AN0

61
62

Vref-

60

59

58

P83

56
57

P84

55

P86

53

VOLTAGE GND

IC01D

TEMP-ROOM

TEMP-PIPE1

FREQ-L

FREQ-H

S/W-TACT

P76

P75

P74

51

50

49

P73

D1-f

DATA3
48

DATA2
47

P72

MN101C30A_64PIN_LQFP
(PANASONIC)

1

D1-a

P71
PA4/AN4
2

D2-d

R03N

D1-b

PA5/AN5
@@ @@
;; ;;
@@@@@@@
;;;;;;;
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;;;;;;;;
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@@
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;;
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@@@@
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;;;;

R03N~R05N
100k OHM
2012

7

3

R04N

D1-g

PA6/AN6
4

D2-e

PA7/AN7
5

D2-f

Vref+
6

D1-c

46 DATA1
45 DATA0

P70

PLASMA
44

P67

SSR
42

P65

RY-PWR
43

P66
Vdd
7

D2-a

38

IC01M
KID65004AF

14

11

15
14
13

1
2
3
4
11

32

28
27

IRQ1/P21
IRQ0/P20

18

19

20

21

22

23

24

25

C08D

SBO1/P03

TXD

R07N

SDA

SCL

W/P

RESET

5V

50V

C01A
10/

R01A
1K

R06N~R07N
100K
2012

R07H~R09H
4.7K

RECEIVER

KIA78L05BP

12V

17

SBI1/P04

SBT1/P05

BUZZER/P06

NRST/P27

TM0IO/P10

TM1IO/P11

TM2IO/P12

TM3IO/P13

26

29

IRQ2/P22

TM4IO/P14

30

IRQ4/P24
IRQ3/P23

RXD

R06N

7
8
IC02M

10
9

6

12

16

7
8

5

10
9

6

12

3
5

31

P50/NWE

OSC01B
CST-8.00MTW

P61

N-ION
41

P64
OSC2
8

34

P52

D1-d

10 Vss

33

P51

D2-g

37

P60
13 MMOD

D2-b

11 XI

36

P54
14 P00/TXD/SBO0

D1-e

40

P63
OSC1
9

R05N

PA3/AN3

39

P62
12 XO

35

P53
15 P01/RXD/SBI0

50 Room Air Conditioner
16 P02/SBT0

D2-c

R03A
100
1/6W

R02A,4.7K

Q01E
KRA101S
(CHIP)

R01E
100

SW

7
8

6

R02E
910

BZ01E
PKM22EPP-4001
GPB-B22T4.0EB

12V

10
9

11

12

13

IC01G

5

4

Q02E
KRA101S
(CHIP)

INT1
C02D
103, 25V

Q03E
KRA101S
(CHIP)

R05D
56K

2SC5343

Q01D
KTC3198-Y

R04E
20K

C03H
103

RECEIVER

R04D
12K

3

4

C01E
100/50V

5

2

1

2

3

4

5

6

7

4

3

2

1

1

2

3

1

2

3

4

5

6

7

4

3

2

1

1

2

3

1

2

3

1

3

4

5

1

2

1

2

CN-SUC

R03E
220

4

5

3

4

5

STEPPING MOTOR
(U/D)

WH

GY

GY

GY

STEPPING MOTOR
GY (R/L)

WH

GY

GY

GY

GY

1

2

3

4

5

6

7

4

3

2

1

4

CN-SUC

1

2

3

4

5

6

7

1

4

3

2

CN-SW

1

2

3

3

4

5

6

7

3

4

5

6

7

CN-SUC1

CN-SUC2

SUB PART

3

2

1

1

1

2

3

3

4

5

6

7

3

4

5

6

7

4

3

2

GY

WH

GY

GY

GY

GY

WH

GY

GY

GY

SW PCB ASM

STEPPING MOTORS

STEPPING MOTORS
SUNCTION 1~2

Schematic Diagram

Schematic Diagram

Electric Control Device

• Indoor(AS-W096U_0, AS-W126U_0 Series)
Schematic Diagram

Outdoor(AS-W096_Series, AS-W126_Series)

Service Manual 51
Schematic Diagram

Wiring Diagram
Indoor Unit
(AS-W096/126U_0,1 Series

OR
BK

WCN-NOISE
CN-DISP1

SH-CAPA.

BL

CN-OUT

CN-U/D

CN-IN

BR
4

CN-HVB CN-L/R

BL

FUSE
AC250V/T2A

3

RY-PWR

RD

RD

BK

BK

H.V.B

CONNECTOR
PWB ASM

CN-STEP1

CN-STEP2
SUC
STEP
MOTOR-2

CN-SW/2 CN-SW/3

CN-MAIN
FORCED
OPERATON
S/W

CN-SW/1

GN/YL

BL

BR

STEP
MOTOR

A/CL

TERMINAL
BLOCK

SUC
STEP
MOTOR-1

TO OUTDOOR UNIT

52 Room Air Conditioner

STEP
MOTOR

RD

GN/YL

3
RD

BL

BR

CN-COM

1(L) 2(N)

THERMISTOR

ZNR01F

YL

BR

SSR

DISPLAY PWB ASM

BR

MOTOR

MAIN PCB
ASM

CN-TH

GN/YL

POWER

CN-MOTOR

WIRING DIAGRAM

LIMIT S/W-1

LIMIT S/W-2

3854A20305E
Schematic Diagram

Outdoor Unit
AS-W096U_0 Series

AS-W126U_0 Series
REVERSING
VALVE
REACTOR

OUTDOOR WIRING DIAGRAM

Motor

WCNCAP1

WCNCAP2

RY-H

WCN-NOISE 4(BK)

BK

OR YL
CNFAN1

RY-4WAY

BK

HEAT SINK
TH.

OUTDOOR PIPE TH.
TH.

COMP TH.

BK

CN- CN-COIL1 CN-COIL2
4WAY

CN-TH1

CN-TH2

CN-D-PIPE

WCN-NOISE 1(BK)

1(L) 2(N)

BR

20A/AC 250V
FUSE

+

+

RD

+

SPM2

CN-U

BL

CN-V

YL

BL
GN/YL

3

TO INDOOR UNIT

TERMINAL
BLOCK

CN-W

COMP

RD

WCN-NOISE 3(BK)

WCN-NOISE 2(BK)

Outdoor PWB ASSY

3854A20310C

AS-W096/126U_1 Series

Service Manual 53
D20D

D30C

D20CI

10J

2PJ

D70C

D50C

1L
D10R

D20R

K70R

K10C

D10CI

D40R
D10C

D10D

11J

E40R A10R

K10Q
E10Q E30Q L10C

D10Q

MORPEE

50J

E10C
41J

D10DB
CTN

K20CI

40J
31J

K10CI

CSO

K60R

60J

51J

G10CI
A10C

D30R

A20R

K40R

D60C

D80C

20PJ

30J

A30R

A10CI

H30C

H80R

H90R

H70R

B10R

X10C
H20C

ELUDOM-REWOP

P10R

H40R

ESION-NCW

30PJ

H60R

H2RO

H10R

D20C

N30R

N40R

D50R

H1RO

N50R

H50R

TNOC-NC
)LB(BVH-NC

D40C

54 Room Air Conditioner
H20R

H30R
N60R
E20Q

70J
P20R

80J

90J

H10C

K50R

21J

ROTOM-NC

L20C

N20C
E20R
F10RNZ

N10FN

NC
SCU

E10ZB

E10R

M10CI
RSS

MOCIM

G20CI

L10R

K10DZ

N70R

1YC

2YC

E30R

L20R

N20R

P10C

N10R

HT-NC

K30R

10PJ
A2T/V052 1ESUF

M20CI

N10C

M30CI

K10R

K20R

1P

SID

-N

C

01J
K10D

N10RNZ

RWP-YR

NC
UD/

)LB(R/L-NC

MOC_NC

NI_NC

TUO_NC

• BOTTOM VIEW
C07D

C06D

IC02D

J01

C05D
J03

IC01D

EEPROM
J06

CN-CONT

R02D

R01D

L1

J15

J02

C03D
C01D

J11
J05

OSC

J09

J08

9

R02L
J13

8
5
BD01D

R04H
R03H

CN-TH

PCB P/NO : 6870A90133A

12

J14

3

13

1
C02N

CN-MOTOR

ZNR01F

ZD01K

PCB ASSM P/NO:6871A10104

IC02K
J04

C01E

CN-HVB(BL)

R03A

IC01A

7

6

Q01D

C01A

D01D
IC01K

NTC
WCN-NOISE
CY1

CY2
R05K

POWER-MODULE

J07
R02P
J12

CN
-S
UC

C02L

SSR

R03K

BZ01E

CN
-D
ISP
1

FUSE1 250V/T2A

NF01N
ZNR01N

R02K

D01K
R01K

J10
C01N

CN_IN

CN_COM

RY-PWR

CN_OUT

CN
-U
/D

CN-LR

• TOP VIEW

MAIN P.W.B ASSEMBLY (DC PART)
INDOOR

Components Location
Schematic Diagram
Schematic Diagram

DISPLAY ASSEMBLY(AS-W096/126U_0,1 Series)
TOP VIEW

CN-DISP
LED MODULE

RECEIVER

PWB: 6870A90178A
PWB ASM: 6871A20463

C01G

BOTTOM VIEW

ELUDOM DEL

1ataD
4ataD
3ataD
2ataD

G10R

G30R

1nacS

G50R

G40R

5ataD
3nacS
2nacS
G60R

4nacS
ccV
5nacS
oV
DNG

Service Manual 55
56 Room Air Conditioner
WCN-NOISE1

R11Z

R09Z

D03Z

R08Z

D02Z

R07Z

PSC_Module

BL/WH
C02J

WCN-NOISE3

C01J

13

1

5

11

15

9

20
17

13

9

20
17

BR/BK

R15Z

R16Z

ZNR01J

C03J

C05J

NF02J

NF01J

R01J

C08J

ZNR02J

C04J

C07J

C06J

PTC

C16Z

15

11
9

R02S

21

22

23

24

25

26

27

R09K

RY-PWR

R14Z

C19Z

SPM3 : 6002EC2005

SPM3

C12Z

C10Z

5

C08Z

1

2005.01.06

J28

J18

R03S

PCB : 6870A90055Q_1(050106)

J30
J29

J19

J17

J25

Assy : 6871A10135

D01Z

C08S

R02J

SURGE

R03J

J32
J31

J22
J21
J20

J27
J26

J24
J23

FUSE
WCN-NOISE2

R06K
K80R
ZD02K

RD

C03K

21

D02C

23

24

27

D03K
IC02K

D02N

C01N

IC01K

RD-U

BL-V

BD01N

CN-LEV

IC02M

IC01M

R02N

D01N

R01N

CT

R01D

R19Z
R18Z
R17Z

C01D

C08B

POWER MODULE

C05H

M
O
IC
M

EEPROM

TEST POINT

R01W

C02S

C03F

R02Y

C02A

CN-D/A

CN-PUMP

D01Y

C03H

4

4

CN-TH1

C02H

R03Y

C04D

C05D

C02F

C01H

CN-D_PIPE

C04H

C05D

C06B

C02H

J15
J14
J16
J13

CN-TH1

CN-FAN1/PUMP

C04H

C01S

CN-FLASH

J09
J10
J11
J12

RY-H/PUMP

CN-D/A

C02D

R01Y

POWER MODULE

C03F

CN-FAN2

C05H

R01D

L1

CN-PC

CN-TEST

TEST POINT

C02A

C04B

C01S

C03H
RY-PUMP

CN-4WAY

C01D

C06D

C01M

CN-LEV

C08B

C02S

~

C03S

C09J

BD01N

R02C

IC01P

RD

D01C

72

SPM3

R14Z

R16Z

J18

BR/BK

C05J

C07J

ZNR01J

NF01J

R15Z

R09K

RY-PWR

WCN-NOISE2

D02C

IC01C
C04K

C03K

HEATSINK

C19Z

D03K

IC02K

IC01K
ZD02K

C01N

D02K

R10K

ZD01K

D02N

R02N

R01N

~

R08K
R06K

R01C

D01N

D01K

R07K

CT

CN_S/VALVE2

ZD03K

R05K

J17

J19

R02S

C01J

J20
J21
J22

ZNR02J

R01J

R09Z

D03Z

R11Z

R07Z

R08Z

D02Z

D01Z

C08S

C08J

C04S

J28
J29
J30
J31
J32

R03J

C05S

SURGE

NF02J

R01S

C06J

BL/WH

C08Z

C10Z

C12Z

C02J

C04J

C16Z

WCN-NOISE3

C03J

J23
J24
J25
J26
J27

PTC

C07Z

C06S

R04S

CN-COIL1

CN-D_PIPE

IC01D

C04D

ZD01F
C01Y

J10

J11

J13

C02F

J12

J16

J15

IC01A
OSC01B

EEPROM

RY-4WAY

CN_S/VALVE1
LED01M

YL-W

CN-COIL2

C09Z

C11Z

C13Z
C02Z

C07S

CN-PUMP

R20Z

C09S

R05S

CN-FAN1/PUMP

Q02F

Q04F

R03F

BL-V

R08P R14P R13P
R15P R10P R12P
R15P R10P R12P

R03S

FUSE

C06Z

C01Z
C01Z

R21Z
R21Z

R02Z

R01Z

C03Z

C14Z

CN-COIL2

J01

C02D

CN-PC

CN-TEST

C02X
C01K
R03X

CN-4WAY

L1

RY-4WAY

J04
J03
J02

R01Y

R01X

C06D

R02X

CN-FAN2

R05X

C03D

RY-H/PUMP

IC01A

Q03F

R03Y

CN-COIL1
CN-COIL1

CN-Flash Writer

IC02M

J02

RD-U

R11P

R03P
R06P

R20P
C01P
R19P
R21P

R25Z
R24Z
R23Z

R06Z
R05Z
R04Z

C05Z
C04Z

C15Z

R22Z

R03Z

C17Z
R12Z

C01M

C01X

C01B

Q01F

C06B

R06H

R05F

ZD01F
R02F

D01Y

J01

R09P

26

25

R02C

C02K

R04X

RY-PUMP

R03A
C05B

R04H

22

D01C

R01C

R01M

R04K
R02K

R06B
R06B

C01A
R05B

R02A

C04B

OSC01B
R04B
R02H

C01H

C03P

R08H
CN-FLASH

C01Y

R02Y

R07P

YL-W

C09J

ZD01K

C04K

R10K

D02K

IC01C
R03C

LED01M

R01K

CN_S/VALVE1

CN-Flash Writer

C09B

R01L
C01L

C01F

R01A
C03B

R01B

R03B
R04Y
R02B

C01C

J09

J14

C02P

R23P

R01H
R03H
R03H
R05H
R07H

C04P

R04F
R04F

IC01D

C03D

J03
J04

R19Z

R18Z

R17Z

J05

J07

J06

R17P
R05P
R02P
R01P
R04P
R16P

C03S

D01K

R07K

ZD03K

R05K

R03K

CN_S/VALVE2

C07B

R02L

R01F

C02B
C02N
R03N

C02Y
C18Z
C10S

R13Z
R06S
R04C
R22P

R24P

1
J08

C05P

R18P

3
5
6

7

08-

1

13
12

-

1

9
8

+

4

16

+

J08
J07
J06
J05

3

R02J

WCN-NOISE1

• TOP VIEW

• BOTTOM VIEW

(AS-W096/126U_1 Series)
• TOP VIEW

• BOTTOM VIEW

OUTDOOR MAIN P.W.B ASSEMBLY
(AS-W096/126U_0 Series)
Schematic Diagram
Troubleshooting Guide

Troubleshooting Guide
Refrigeration Cycle Diagram
(1) Model Capillary Tube
INDOOR UNIT

OUTDOOR UNIT

LIQUID SIDE

CHECK VALVE

3-WAY VALVE

HEAT
EXCHANGE
(EVAPORATOR)

HEAT
EXCHANGE
(CONDENSER)

GAS SIDE
3-WAY VALVE

REVERSING
VALVE

ACCUMU
LATOR

COOLING
HEATING

COMPRESSOR

(2) Model Adopted Electrion Expansion Valve
INDOOR UNIT

OUTDOOR UNIT

LIQUID SIDE
EER

3-WAY VALVE

HEAT
EXCHANGE
(EVAPORATOR)

HEAT
EXCHANGE
(CONDENSER)

GAS SIDE
3-WAY VALVE

REVERSING
VALVE

ACCUMU
LATOR
COMPRESSOR

COOLING
HEATING

Service Manual 57
Troubleshooting Guide

Pipe Length and the Elevation
Pipe Size
GAS

LIQUID

Standard
Length
(m)

3/8"(Ø9.52)

1/4"(Ø6.35)

4 or 7.5

7

15

20

1/2"(Ø12.7)

1/4"(Ø6.35)

4 or 7.5

7

15

20

1/2"(Ø12.7)

1/4"(Ø6.35)

4 or 7.5

15

30

20

5/8"(Ø15.88)

1/4"(Ø6.35)

4 or 7.5

15

30

20

5/8"(Ø15.88)

3/8"(Ø9.52)

4 or 7.5

15

30

30

5/8"(Ø15.88)

3/8"(Ø9.52)

7.5

15

30

30

3/4"(Ø19.05)

3/8"(Ø9.52)

7.5

15

30

50

Capacity
(Btu/h)

7k~14k

18k~28k

30k~38k

Max.
Elevation
B (m)

Max.
Length
A (m)

Additional
Refrigerant
(g/m)

Outdoor unit

Outdoor unit

Oil trap

A

A

Indoor unit

Indoor unit
B

B

In case more than 5m

CAUTION:* Capicity is based on standard length and maximum allowance length
is the basis of reliability.
* Oil trap should be installed per 5~7 meters.

58 Room Air Conditioner
Troubleshooting Guide

2-way, 3-way Valve
2-way Valve (Liquid Side)

Hexagonal wrench (4mm)
Flare nut

3-way Valve (Gas Side)

Valve cap
Open position
Flare nut
Closed position

Open position
Closed position
To
piping
connection

To
piping
connection

To outdoor unit

Works
Shipping

1.

Air purging
(Installation)

Operation

Pin

Service Service
port cap port

To outdoor unit

Shaft position

Shaft position

Service port

Closed
(with valve cap)

Closed
(with valve cap)

Closed
(with cap)

Open
(counter-clockwise)

Closed
(clockwise)

Open
(push-pin or with
vacumm pump)

Open
(with valve cap)

Open
(with valve cap)

Closed
(with cap)

Closed
(clockwise)

Open
Open
(counter-clockwise) (connected manifold
gauge)

2.

Pumping down
(Transfering)

Open

Open

3.

Evacuation
(Servicing)

Open
(with charging
cylinder)

Open

Open

4.

Gas charging
(Servicing)

Open
(with charging
cylinder)

5.

Pressure check
(Servicing)

Open

Open

Open
(with charging cylinder)

6.

Gas releasing
(Servicing)

Open

Open

Open
(with charging cylinder)

Service Manual 59
Troubleshooting Guide

Air purging
Required tools : hexagonal wrench, adjustable wrench,
torque wrenches, wrench to hold the
joints, and gas leak detector.

The air in the indoor unit and in the piping must be
purged. If air remains in the refrigeration pipes, it will
affect the compressor, reduce to cooling capacity,
and could lead to a malfunction.

The additional gas for air purging has been charged
in the outdoor unit.
However, if the flare connections have not be done
correctly and there gas leaks, a gas cylinder and the
charge set will be needed.

Indoor unit

Liquid side
Open

Outdoor unit

2-way
valve

Gas side
Clsed
3-way
valve

Service port nut:
Be sure, using a torque wrench to tighten the service port nut (after using the service port), so that it prevents the
gas leakage from the refrigeration cycle.

CAUTION: Do not leak the gas in the air during Air purging.
• Procedure
(6) Set the 3-way valve to the back seat.
(1) Recheck the piping connections.
(2) Open the valve stem of the 2-way valve counterclockwise approximately 90°, wait 10 seconds, and then set it to closed position.
– Be sure to use a hexagonal wrench to operate
the valve stem.
(3) Check for gas leakage.
– Check the flare connections for gas leakage.
(4) Purge the air from the system.
– Set the 2-way valve to the open position and
remove the cap from the 3-way valve’s service
port.
– Using the hexagonal wrench to press the valve
core pin, discharge for three seconds and then
wait for one minute. Repeat this three times.
(5) Use torque wrench to tighten the service port
nut to a torque of 1.8kg.cm.

60 Room Air Conditioner

(7) Mount the valve stem nuts to the 2-way and 3way valves.
(8) Check for gas leakage.
– At this time, especially check for gas leakage
from the 2-way and 3-way valve’s stem nuts,
and from the service port nut.

CAUTION: If gas leakage are discovered
in step (3) above, take the following
mesures :
If the gas leaks stop when the piping connections
are tightened further, continue working from step (4).
If the gas leaks do not stop when the connections
are retightened, repair the location of the leak, discharge all of the gas through the service port, and
then recharge with the specified amount of gas from
a gas cylinder.
Troubleshooting Guide

Pumping Down

Liquid side

Indoor unit

2-Way
valve

Open

Outdoor unit

Gas side

Closed
3-Way
valve

Lo
CLOSE

CLOSE

Purge the air

• Procedure
(1) Confirm that both the 2-way and 3-way valves
are set to the open position.
– Remove the valve stem caps and confirm that
the valve stems are in the raised position.
– Be sure to use a hexagonal wrench to operate
the valve stems.
(2) Operate the unit for 10 to 15 minutes.
(3) Stop operation and wait for 3 minutes, then
connect the charge set to the service port of
the 3-way valve.
– Connect the charge hose with the push pin to
the service port.

(6) Operate the air conditioner at the cooling
cycle and stop it when the gauge indicates
1kg/cm2g.
(7) Immediately set the 3-way valve to the closed
position.
– Do this quickly so that the gauge ends up indicating 3 to 5kg/cm2g.
(8) Disconnect the charge set, and mount the 2way and 3-way valve’s stem nuts and the service port nut.
– Use torque wrench to tighten the service port
nut to a torque of 1.8 kg.m.
– Be sure to check for gas leakage.

(4) Air purging of the charge hose.
– Open the low-pressure valve on the charge set
slightly to air purge from the charge hose.
(5) Set the 2-way valve to the closed position.

Service Manual 61
Troubleshooting Guide

Re-air Purging
(Re-installation)

Liquid side

Indoor unit

3-Way
valve

Closed

Outdoor unit

Gas side

Closed
3-Way
valve

Gas cylinder

Lo
R22

OPEN

CLOSE

• Procedure
(1) Confirm that both the liquid side valve and the
gas side valve are set to the closed position.
(2) Connect the charge set and a gas cylinder to
the service port of the Gas side valve.
– Leave the valve on the gas cylinder closed.
(3) Air purging.
– Open the valves on the gas cylinder and the
charge set. Purge the air by loosening the flare
nut on the liquid side valve approximately 45°
for 3 seconds then closing it for 1 minute;
repeat 3 times.
– After purging the air, use a torque wrench to
tighten the flare nut on liquid side valve.
(4) Check for gas leakage.
– Check the flare connections for gas leakage.
(5) Discharge the refrigerant.
– Close the valve on the gas cylinder and discharge the refrigerant until the gauge indicates
3 to 5 kg/cm2g.

62 Room Air Conditioner

(6) Disconnect the charge set and the gas cylinder, and set the Liquid side and Gas side
valves to the open position.
– Be sure to use a hexagonal wrench to operate
the valve stems.
(7) Mount the valve stem nuts and the service
port nut.
– Use torque wrench to tighten the service port
nut to a torque of 1.8 kg.m.
– Be sure to check for gas leakage.
CAUTION: Do not leak the gas in the air
during Air Purging.
Troubleshooting Guide

Balance Refrigerant of the 3-way Valve
(Gas leakage)

Liquid side

Indoor unit

Outdoor unit
3-Way
valve

Open

Gas side

3-Way
valve

Open

Lo
OPEN

CLOSE

• Procedure
(1) Confirm that both the 2-way and 3-way valves
are set to the back seat.
(2) Connect the charge set to the 3-way valve’s
port.
– Leave the valve on the charge set closed.
– Connect the charge hose to the service port.

(3) Open the valve (Lo side) on the charge set and
discharge the refrigerant until the gauge indicates 0 kg/cm2G.
– If there is no air in the refrigerant cycle (the
pressure when the air conditioner is not running
is higher than 1 kg/cm2G), discharge the refrigerant until the gauge indicates 0.5 to 1
kg/cm2G. if this is the case, it will not be necessary to apply a evacuatin.
– Discharge the refrigerant gradually; if it is discharged too suddenly, the refrigeration oil will
also be discharged.

Service Manual 63
Troubleshooting Guide

Evacuation
(All amount of refrigerant leaked)

Liquid side

Indoor unit

Outdoor unit
3-Way
valve

Open

Gas side

3-Way
valve

Open

Vacuum pump
Lo
OPEN

CLOSE

• Procedure
(1) Connect the vacuum pump to the center hose
of charge set center hose
(2) Evacuation for approximately one hour.
– Confirm that the gauge needle has moved
toward -76 cmHg (vacuum of 4 mmHg or less).

(3) Close the valve (Lo side) on the charge set,
turn off the vacuum pump, and confirm that
the gauge needle does not move (approximately 5 minutes after turning off the vacuum
pump).
(4) Disconnect the charge hose from the vacuum
pump.
– Vacuum pump oil.
If the vacuum pump oil becomes dirty or
depleted, replenish as needed.

64 Room Air Conditioner
Troubleshooting Guide

Gas Charging
(After Evacuation)
Liquid side

Indoor unit

3-Way
valve

Open

Outdoor unit

Gas side

Open
3-Way
valve

Check valve

Charging
cylinder
Lo
(1)

OPEN

CLOSE

• Procedure


(1) Connect the charge hose to the charging
cylinder.
– Connect the charge hose which you dis-connected from the vacuum pump to the valve at
the bottom of the cylinder.
– If you are using a gas cylinder, also use a
scale and reverse the cylinder so that the system can be charged with liquid.
(2) Purge the air from the charge hose.
– Open the valve at the bottom of the cylinder
and press the check valve on the charge set to
purge the air. (Be careful of the liquid refrigerant). The procedure is the same if using a gas
cylinder.
(3) Open the valve (Lo side on the charge set and
charge the system with liquid refrigerant.
– If the system can not be charged with the specified amount of refrigerant, it can be charged
with a little at a time (approximately 150g each
time) while operating the air conditioner in the
cooling cycle; however, one time is not sufficient, wait approximately 1 minute and then
repeat the procedure (pumping down-pin).

This is different from previous procedures.
Because you are charging with liquid refrigerant
from the gas side, absolutely do not attempt to
charge with larger amounts of liquid refrigerant
while operating the air conditioner.

(4) Immediately disconnect the charge hose from
the 3-way valve’s service port.
– Stopping partway will allow the gas to be discharged.
– If the system has been charged with liquid
refrigerant while operating the air conditioner
turn off the air conditioner before disconnecting
the hose.
(5) Mount the valve stem nuts and the service
port nut.
– Use torque wrench to tighten the service port
nut to a torque of 1.8 kg.m.
– Be sure to check for gas leakage.

Service Manual 65
Troubleshooting Guide

Cycle Parts
Trouble analysis
1. Check temperature difference between intake and discharge air and operating current.
Temp. difference : approx. 0°C
Current
: less than 80% of
rated current

Operating Current

Temp. difference : approx. 8°C
Current
: less than 80% of
rated current

• Refrigerant leakege
Clog of refrigeration cycle
Defective compressor

Temp. difference : less than 8°C
Current
: over the reated
current

• Excessive amount of refrigerant

Temp. difference : over 8°C

Temp. Difference

• All amount of refrigerant leaked
out. Check refrigeration cycle.

• Normal

NOTICE

Temperature difference between intake and discharge air depends on room air humidity. When the room air
humidity is relativery higher, temperature difference is smaller. When the room air humidity is relatively lower temperature difference is larger.
2. Check temperature and pressure of refrigeration cycle.
Suction pressure
(Compared with
the normal value)

Temperature
(Compared with
the normal valve)

Cause of Trouble

High

Defective compressor
Defective 4-way reverse valve

Current is low.

Excessive amount of
refrigerant

High pressure does not quickly
rise at the beginning of
operation.

Insufficient amount of
refrigerant (Leakage)
Clogging

Current is low.

Higher
Normal

Lower

Higher

Description

Current is low.

NOTICE

1. The suction pressure is usually 8.5~9.5kg/cm2G(Cooling) at normal condition.
2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with
putty.

66 Room Air Conditioner
Troubleshooting Guide

Self-diagnosis function
1. The malfunction indicator of indoor (see the operating LED of the INDOOR)
Error
Code

The cause of malfunction

Malfunction indicator

The operating state

Indoor TH. is short or open.

The operating LED will be blinking once.

Keep operating state.

Outdoor TH. is short or open.

The operating LED will be blinking twice.

Keep operating state.

4

Temp. of Heat sink is over 95°C.
/Heat sink TH. is short or open.

The operating LED will be blinking 4 times.

Restart compressor when Heat sink
Temp is 85°C below.

5

Comunication error (serial
comunication).

The operating LED will be blinking 5 times.

The operation is off(enable to restart
by remote controller).

DC peak error.

The operating LED will be blinking 6 times.

Compressor will be turned off immediately.
(not enable to restart by remote controller)

7

Running current is overloaded. (CT2)

The operating LED will be blinking 7 times.

Compressor will be turned off immediately.
(not enable to restart by remote controller)

8

Indoor fan lock error
(BLDC fan model)

The operating LED will be blinking 8 times.

The operation is off(enable to restart
by remote controller).

9

Outdoor fan lock error
(BLDC fan model)

The operating LED will be blinking 9 times.

The operation is off(enable to restart
by remote controller).

D-PIPE TH is short or open.

The operating LED will be blinking 10 times.

Compressor will be turned off immediately.
(restart compressor when D-PIPE TH. is
recovred)

1

2

6

10

❈ Error code ➅, ➆ can’t be operated unless the power cord is removed.

2. The malfunction indicator of outdoor (see the LED01M on the outdoor PCB ass’y)
Error
Code

The cause of malfunction

Malfunction indicator

Indoor TH. is short or open.

The LED01M will be blinking
twice.

Keep operating state.

4

Temp. of Heat sink is over 95°C,
or Heat sink TH. is shortor open.

The LED01M will be blinking 4
times.

Restart compressor when heat sink
Temp. is 85°C below.

5

Comunication error (serial
comunication).

The LED01M will be blinking 5
times.

The operation is off(enable to restart
by remote controller).

DC peak error.

The LED01M will be blinking 6
times.

Compressor will be turned off immediately.
(not enable to restart by remote controller)

7

Running current is overloaded.

The LED01M will be blinking 7
times.

Compressor will be turned off immediately.
(not enable to restart by remote controller)

9

Outdoor fan lock error
(BLDC fan model)

The LED01M will be blinking 9
times.

The operation is off(enable to restart
by remote controller).

D-PIPE TH is short or open.

The LED01M will be blinking 10
times.

Compressor will be turned off immediately.
(restart compressor when D-PIPE TH. is
recovered)

2

6

10

The operating state

Service Manual 67
Troubleshooting Guide

s Precaution in Service or Check
Even after stopping the operation of product, it takes some time to discharge the remaining electricity of the
electrolytic capacitor that was charged. Before starting a checking or repairing job, pull out the plug out of the
outlet and make sure that the lamp on the control board outdoor unit is off.

s The Diagnosis Procedure
Check the supplied voltage to product (AC 220V/230V ± 30V).

Check the connecting cable between Indoor and Outdoor.

Check the blinking number of operation indicator
(refer to the self-diagnosis function).

Check the self-diagnosis table

Indoor
• Check the condition of connectors
• The condition of P.C.B pattern.

68 Room Air Conditioner

Outdoor
• Check the condition of connectors.
• The condition of P.C.B pattern.
• The electronic components.
Troubleshooting Guide

Electronic Parts
❇ Refer to electronic contorol device drawing & schematic diagram.

Trouble 1

The Product doesn’t operate at all.

Turn off the main power and wait to 10 seconds

Turn on the main power again.

Does "Beeping" sound is made from the indoor unit?
NO

YES

Check the voltage of power(AC220V/AC240V, 50Hz).
• The voltage of main power.
• The voltage applied to the unit.
• The connecting method of Indoor/Outdoor connecting cable (each color)
• The P.C.B. Ass'y
(Fuse, Noise Filter, Power Module, Bridge Diode, etc.)

• Primarily, the operating condition of Micom is O.K.

• Check CN-DISP1
CN-DISP2 of indoor DC PCB

The operation check of the Indoor P.C.B. Ass'y
Procedure

Specification

Remedy

1) The input voltage of power module.

1) AC230V ± 30V
: Check the rated voltage

1) Check the power outlet.

2) The output voltage of power module.

2) 12V ± 3V

2) Replace
P.C.B Ass'y

4) IC02D(7805)

4) DC5V

4) Replace P.C.B Ass'y

5) IC01A(KIA7036)

5) The voltage of micom pin 19
: DC4.5V↑

5) Replace P.C.B Ass'y

Service Manual 69
Troubleshooting Guide

Trouble 2

Product doesn't operate with the remote controller.
Turn on main power.

While the compressor has been stopped, the compressor does not operate
owing to the delaying function for 2 minutes after stopped.

When the compressor stopped Indoor Fan is driven by a low speed.
At this point the wind speed is not controlled by the remote controller.
(When operated in the Sleeping Mode, the wind speed is set to the low speed as force).)

Caused by the remote controller.

Caused by other parts except
the remote controller

When the mark (
) is displayed in LCD
screen, replace battery.

Check the contact of CN-DISP 1, 2 connector

Check DISP P.C.B Ass'y
-Voltage between CN-DISP1
: DC +5V

Check point
• Check the connecting circuit between
MICOM PIN
and CN-DISP1 PIN
• Check receiver ass'y

70 Room Air Conditioner
Troubleshooting Guide

Trouble 3

The Compressor/Outdoor Fan are unable to drive.

Turn on the main power.

Operate Cooling Mode by setting the disired temperature of the remote controller is less
than one of the Indoor temperature by 1°C at least.

When in air circulation mode, compressor/outdoor fan is stopped.

Check the sensor for Indoor temperature is attatched as close as to be effected by the
themperature of Heat Exchange (EVA.)

When the sensor circuit for Indoor temperature and connector are in bad connection or are
not engaged, Compressor/Outdoor fan is stopped.
• Check the related circuit of R02H(12.1K), R01H(6.2K), R04H(1K), R03H(1K), C01H(102),
C02H(102), Micom(pin No. , ).
• Check the Indoor temperature sensor is disconnected or not (Resistance is about 10K at 25°C).

Check the Relay(RY-PWR) for driving Compressor.
• Check the voltage between brown and blue cable of terminal to connect the Outdoor
(About AC220V / 240V).
• Check the related circuit of relay in Outdoor PCB Ass'y.
Check Point

Comp. ON

Comp. OFF

Between Micom(No. 46 ) and
GND

DC 5V

DC 0V

Between IC01M(No. 15 ) and
GND

DC 1V↓

DC 12V

Turn off main power.

Check the electrical wiring diagram of Outdoor side.
Check the open or short of connecting wires between Indoor and Outdoor.

Service Manual 71
Troubleshooting Guide

Trouble 4

When indoor Fan does not operate.
Turn off main power.

Check the connection of CN-MOTOR.

Check the Fan Motor.

Check the Fuse(AC250V, T2A).

Check the related circuit of indoor Fan Motor.
• The pin No.45 of micom and the part for driving SSR.
• Check the related pattern.
• Check the SSR.
- SSR Open: Indoor Fan Motor never operate.
- SSR short: Indoor Fan Motor always operates in case of ON or OFF.

Turn on the main power

Check the SSR high speed operation by remote control.
(the Indoor Fan Motor is connected)
The voltage of Pin No 1(orange) and 3(black) of CN-MOTOR.

About AC 180V over

About AC 50V over

SSR is not damaged

Check SSR

72 Room Air Conditioner
Troubleshooting Guide

Trouble 5

When the horizontal louver does not operate.

• Confirm that the vertical louver is normally geared with the shaft of Stepping Motor.
• If the regular torque is detected when rotating the vertical louver with hands ⇒ Normal

• Check the connecting condition of CN-U/D Connector
• Check the soldering condition(on PCB) of CN-U/D Connector

Check the operating circuit of the vertical louver
• Confirm that there is DC +12V between pin ➀ of CN-U/D and GND.
• Confirm that there is a soldering short at following terminals.
- Between 41 , 42 , 43 and 44 of MICOM
- Between 4 , 5 , 6 and 7 of IC01M
- Between 10 , 11 , 12 and 13 of IC01M

If there are no problems after above checks.
• Confirm the assembly condition that are catching and interfering parts in the link of the
vertical louver

Service Manual 73
Troubleshooting Guide

Trouble 6

The heater does not operate at all.

Turn off main power

Check the wire connection of PTC Heater (Refer to Wiring Diagram)

• Check the connecting condition of CN-PTC connector on the indor DC P.C.B Ass'y.
• Check the soldering condition of CN-PTC connector on the indoor DC P.C.B Ass'y.

Check the Heater driving Circuit.
• Check the pattern between MICOM Pin No.

48 ¡

IC02M Pin No. 7 ¡ IC02M Pin No. 10 ¡ CN-PTC

If there is no problem result of all above check.
• Inner side disconnection of PTC Heater unit or restriced operating condition of PTC Heater
(pipe temp. is over 45°C, defrosting operation, compressor off, indoor fan off).

74 Room Air Conditioner
Troubleshooting Guide

Trouble 7

The Outdoor Unit does not operate at all.
YES

Does the Operating LED of indoor unit blink
when Operation's ON?

Refer to the self-diagnosis function.

NO
NO
Is the Connection between indoor power
relay Pin ➂ and terminal block No. 1 right?

Check the connecting state of connector

YES
NO
Indoor

YES

Outdoor

1(Brown)
2(Blue)
3(Green/YL)
4(Red)

Is the connection of cable between indoor
and outdoor unit right?

1(Brown)
2(Blue)
3(Green/YL)
4(Red)

NO
Is the voltage of Terminal Block ,
in
outdoor Control Box about AC220V /
240V?

Check the Fuse of Outdoor PCB Ass'y.

YES
NO
Is the voltage of NF01J ➀, ➁ in outdoor
PCB Ass'y about AC220V / 240V when
Operation's ON?

Check the PTC and RY-PWR.

YES
NO
Is the Bridge Diode(BD01S) right?

Check the Bring Diode.

NO

Replace the PCB Ass'y.

Service Manual 75
Troubleshooting Guide

Trouble 8-1

When compressor does not operate normally.

s DC Peak Error(Error Code ➅)
NO
Does the LED01M of outdoor PCB Ass'y
blink 6 times?

Check the state of connecting cable (3 line)
between indoor and outdoor uint.

YES
NO
Is the connecting state of connectors in outdoor. PCB Ass'y right?
(CN-UVW)

• Electrical wiring diagram (Colors)
• Check the connecting state of connectors
in PCB Ass'y
• If CN-UWV is connected, the comprressor
can be operated a opposite direction.

YES
NO

• Check the short P-N P-U, V, W, and N-U,
V, W of IPM and then collector, emiter of
IGBT

Is the power module in PCB Ass'y right?
YES
NO
Is the voltage of T/Block
AC150V?

,

over than

Check the supplied voltage.

YES
NO
Is the voltage of GND-IPM(32 pin) over
than about DC280V?

• Check the DC voltage between IPM 1pin
GND

YES
NO
Is the refrigerant pressure right?
NO

Replace the PCB Ass'y.
• Main PCB Ass'y
• Control Box Ass'y

76 Room Air Conditioner

Supply the refrigerant or Discharge refrigerant.
Troubleshooting Guide

Trouble 8-2

When compressor does not oprate normally.

s Communication error between Indoor and Outdoor (Error Code ➄)
NO
• Check the state of connecting cable
(3 line) bewteen indoor and outdoor unit .
• Check Fuse, Noise Filter, PTC, etc.

Does the operating LED in display PCB
Ass'y blink 5 times?
YES
NO

• Electrical wiring diagram(Colors)
• Check the connecting state
of connectors in outdoor PCB Ass'y
• Check the Fuse of outdoor PCB Ass'y.

Is the voltage of BR/BK, RD AC220/240V in
Main PCB Ass'y.
YES
NO
Is the connection of CN-T/Block and in
CN-AC/DC indoor P.C.B Ass'y is right?

• Reconnect the connectors.
• Check the PCB pattern(Resoldering).

YES

Replace the PCB Ass'y.
• Main PCB Ass'y (Indoor/Outdoor)
• Control Box Ass'y.

Service Manual 77
Troubleshooting Guide

Trouble 8-3

When compressor does not oprate normally.

s CT Error (Error Code ➆)
NO
• Check the state of connecting cable
(3 line) bewteen Indoor and Outdoor Unit .
• Check fuse, Noise Filter, PTC, etc.

Does the operating LED in Display PCB
Ass'y blink 7 times?
YES
NO
Is the courrent transformer(CT) in Main
PCB Ass'y right?

Check the PCB pattern(resoldering)

YES
NO
Is the indoor/outdoor fan locked?

Check the indoor/outdoor fan motor.

YES
NO
Is the discharge temperature of Indoor unit
right(11°C~17°C) in the cooling mode?

Check the compressor.

YES
NO
Is the refrigerant pressure right?
YES

Replace the PCB Ass'y.
• Main PCB Ass'y(Outdoor)
• Control Box Ass'y(Outdoor)

78 Room Air Conditioner

Supply the refrigerant or Discharge the
refrigerant.
Troubleshooting Guide

s The problem of missing the connector (INDOOR MAIN PCB ASSY)
Connectors

Condition

Problem (error mode)

CN-AC/DC

OPEN

• Malfunctions all indoor & outdoor unit.
• Malfunctions remocon, force, test operation mode.

CN-FAN

OPEN

• Malfunctions indoor fan motor.

CN-T/Block

OPEN

• Malfunctions outdoor unit.
• Stop compressor and outdoor fan motor.
• The operation LED blinks 5 times.
• Communication error.

CN-DISP1

OPEN

• Malfunctions remote contoller.
• Don't operate the power display module.

CN-DISP2

OPEN

• Don't operate the power display module.

CN-TH

OPEN/SHORT

CN-U/D

OPEN

• The operation LED blinks twice.
• Enable to receive remote singnal.
• Malfunctions UP/DOWN step motor.
• Don't operate louver.

s The problem of missing the connector (OUTDOOR MAIN PCB ASSY)
Connectors

Condition

CN-4 WAY

OPEN

• Malfunctions 4-WAY valve.

CN-FAN

OPEN

• Malfunctions fan

CN-TH

OPEN/SHORT

• The operation LED blinks twice.
• The LED01M blinks twice.

CN-D-PIPE

OPEN/SHORT

• The LED01M blinks 10 times.
• Continue Comp. operation.
(when the discharge pipe TH opens)
• Stop Comp. operation
(when the discharge pipe TH shorts)

CN-UVW

OPEN

Problem (error mode)

• Stop compressor.

Service Manual 79
Exploded View

Exploded View
Indoor Unit
135312
159830

152302

668713-2

135080-1

146811-2

145200

668713-1

135314
237900
733010
135080-2
267110
359011

342800
354210
131410

352150

346810

249951
264110

266090

35211B

146811-1

263230

147581
135311

268714

135516

80 Room Air Conditioner

W0CZZ
Exploded View

Outdoor Unit

437210
263230

437212
554031
435511

435301

546810
552102
559010
649950
552201
552111
552116
447910

668711

552202

561410
554160
661400

550140

552203-1

430410
552203-2

Service Manual 81
Replacement Parts List

Replacement Parts List
Indoor Unit
LOCATION
No.
131410
135080
135080
135311
135312

135314

135516
145200
146811
152302
159830
159901
237900
249951
263230
264110
266090
267110
268712
268714
342800
346810
35211B
352150
354210
359011
668713
668713
733010
W0CZZ

DESCRIPTION
CHASSIS ASSEMBLY
DECORATION(TOP)
DECORATION(BOTTOM)
GRILLE ASSEMBLY,DISCHARGE
GRILLE ASSEMBLY,FRONT
MIRROR
BLUE
WHITE
METAL
GRILLE ASSEMBLY,INLET
MIRROR
BLUE
WHITE
METAL
COVER ASSEMBLY,MOTOR
LINK
MOTOR ASSEMBLY,STEP
FILTER(MECH),A/C
AIR CLEANER ASSEMBLY
VANE,HORIZONTAL
WINDOW,DISPLAY
CONTROL BOX ASSEMBLY,INDOOR
THERMISTOR ASSEMBLY
POWER CORD ASSEMBLY
H.V ASSEMBLY
REMOTE CONTROLLER ASSEMBLY
PWB(PCB) ASSEMBLY,DISPLAY
PWB(PCB) ASSEMBLY,MAIN
BEARING
MOTOR ASSEMBLY,INDOOR
TUBE ASSEMBLY,TUBING
HOSE ASSEMBLY,DRAIN
EVAPORATOR ASSEMBLY,FIRST
FAN ASSEMBLY,CROSS FLOW
PWB(PCB) ASSEMBLY,SUB
PWB(PCB) ASSEMBLY,SUB
PLATE
CAPACITOR,DRAWING

PART No.
AS-W096U*H0
3141A20007B
3508A20034E
3508A20034F
3531A10137B
3531A21004W
3531A21004Z
3531A21024B
3531A21024A
3531A21010E
3531A21010B
3531A21010C
3531A21010A
3551A20050C
4520A20008A
4681A20055A
5230A20022A
5983A10006T
5990A20015B
3790A20046E
4995A20287N
6323A20004H
6411A20014V
6609A10005A
6711A20077Y
6871A20463C
6871A10104B
4280A20004B
4681A20048R
5211AR7066P
5251AR1222R
5421A20105C
5901A20016A
6871A20258B
6871A20259A
1H00843A
3H01487A

AS-W126U*H0
3141A20007B
3508A20034E
3508A20034F
3531A10137B
3531A21004W
3531A21004Z
3531A21024B
3531A21024A
3531A21010E
3531A21010B
3531A21010C
3531A21010A
3551A20050C
4520A20008A
4681A20055A
5230A20022A
5983A10006T
5990A20015B
3790A20046E
4995A20287S
6323A20004H
6411A20026T
6609A10005A
6711A20077Y
6871A20463C
6871A10104B
4280A20004B
4681A20048R
5211AR7066N
5251AR1222R
5421A20105A
5901A20016A
6871A20258B
6871A20259A
1H00843A
3H01487A

AS-W096U*H1

AS-W126U*H1

3141A20007B
3508A20034E
3508A20034F
3531A10137B
3531A21004W
3531A21004Z
3531A21024B
3531A21024A
3531A21010E
3531A21010B
3531A21010C
3531A21010A
3551A20050C
4520A20008A
4681A20055A
5230A20022A
5983A25003H
5990A20015B
3790A20083A
4995A20486X
6323A20004H
6411A20014U
6609A10005D
6711A20077Y
6871A20463C
6871A10104D
4280A20004B
4681A20048R
5211AR7066P
5251AR1222R
5421A20086D
5901A20016J
6871A20258B
6871A20259A
1H00843A
3H01487A

3141A20007B
3508A20034E
3508A20034F
3531A10137B
3531A21004W
3531A21004Z
3531A21024B
3531A21024A
3531A21010E
3531A21010B
3531A21010C
3531A21010A
3551A20050C
4520A20008A
4681A20055A
5230A20022A
5983A10006T
5990A20015B
3790A20083A
4995A20486Y
6323A20004H
6411A20014U
6609A10005D
6711A20077Y
6871A20463C
6871A10104E
4280A20004B
4681A20048R
5211AR7066N
5251AR1222R
5421A20086D
5901A20016J
6871A20258B
6871A20259A
1H00843A
3H01487A

NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request.
(GCSC WEBSITE http://biz@LGservice.com)

82 Room Air Conditioner

REMARKS
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Replacement Parts List

Outdoor Unit
LOCATION
No.

DESCRIPTION

PART No.
AS-W096U*H0

AS-W126U*H0

AS-W096U*H1

AS-W126U*H1

REMARKS

263230

THERMISTOR ASSEMBLY

6323A20003G

6323A20003G 6323A20003G

6323A20003G

R

430411

BASE ASSEMBLY,OUTDOOR

3041A20008M

3041A20008Z

3041A20066A

3041A20066C

R

435511

COVER ASSY, CONTROL(OUTDOOR)

3551A30058Z

3551A30066A 3551A30115G

3551A30115G

R

437210

PANEL ASSY, FRONT SUB

3721A20027H

3721A20027H 3721A20027Q

3721A20027Q

R

437212

PANEL ASSY, REAR

3721A20026B

3721A20026F 3721A20026M

3721A20026M

R

447910

BARRIER ASSY, OUTDOOR

4791A30002G

4791A30002K 4791A30002G

4791A30002G

R

546810

MOTOR ASSEMBLY, OUTDOOR

4681A20068G

4681A20122A

4681A20122A

4681A20122A

R

550140

ISOLATOR,COMP

4H00982E

4H00982E

4H00982E

4H00982E

R

552111

TUBE ASSEMBLY, CAPILLARY

5211A30331X

5211A30331U

5211A33058A

5211A33058A

R

552116

TUBE ASSEMBLY, REVERSING

5211A10260F

5211A30698A

5211A21491B

5211A21491D

R

552202

VALVE,REVERSING

5220AR3228F

5220AR3228F 5220AR3228D 5220AR3228D

R

552203-1 VALVE,SERVICE

5220A20001Q

5220A20006F

5220A20001Q

5220A20006F

R

552203-2 VALVE,SERVICE

2H02479P

2H02479P

5220A20005B

5220A20005B

R

554031

CONDENSER ASSY, BENT

5403A20019V

5403A20028T

5403A20019V

5403A20019V

R

554160

COMPRESSOR

5416A90008B

5416A90008A

5416A90028A

5416A90029A

R

559010

FAN ASSEMBLY, PROPELLER

5901A10033A

5901A10033A

5901A10033A

5901A10033A

R

561410

COIL ASSY, REVERSING VALVE

6141AR3509J

6141AR3509J

6141A20010S

6141A20010S

R

649950

CONTROL BOX ASSY

4995A20203U

4995A20203Z

4995A20520F

4995A20520G

R

661400

REACTOR

5874A90003A

5874A90003A

5874A90003A

5874A90003A

R

668711

PCB ASSY

6871A10098F

6871A10098J

6871A10135F

6871A10135D

R

NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request.
(GCSC WEBSITE http://biz.LGservice.com)

Service Manual 83
P/No.: 3828A20061Z

October, 2005
Printed in Korea

Artcool mirror su_chassis service manual

  • 1.
    website http://www.lgservice.com LG LG Room AirConditioner SERVICE MANUAL MODELS: AS-W096URH0/UBH0/UWH0/UMH0 AS-W126URH0/UBH0/UWH0/UMH0/UCH0 AS-W096URH1/UBH1/UWH1/UMH1 AS-W126URH1/UBH1/UWH1/UMH1 CAUTION • BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL. • ONLY FOR AUTHORIZED SERVICE PERSONNEL.
  • 2.
    Air Conditioner ServiceManual TABLE OF CONTENTS LG Model Name ...............................................................................................................................................3 Safety Precautions..........................................................................................................................................5 Dimensions ...................................................................................................................................................10 Symbols Used in this Manual ...................................................................................................................10 Indoor Unit................................................................................................................................................10 Outdoor Unit.............................................................................................................................................11 Product Specifications ................................................................................................................................12 Installation .....................................................................................................................................................13 Select the Best Location .........................................................................................................................13 Piping Length and Elevation.....................................................................................................................14 Fixing Installation Plate ............................................................................................................................14 Drill a Hole in the Wall ..............................................................................................................................15 Flaring Work.............................................................................................................................................15 Connection of Piping ...............................................................................................................................16 Connecting the Cables .............................................................................................................................22 Checking the Drainage.............................................................................................................................24 Forming the Piping ...................................................................................................................................25 Air Purging ...............................................................................................................................................26 Test Running ............................................................................................................................................28 Functions ......................................................................................................................................................30 Operation ......................................................................................................................................................33 Disassembly ..................................................................................................................................................47 Indoor Unit................................................................................................................................................47 Schematic Diagram.......................................................................................................................................50 Electric Control device..............................................................................................................................50 Wiring Diagram.........................................................................................................................................52 Components Location ..............................................................................................................................54 Troubleshooting Guide .................................................................................................................................57 Refrigeration Cycle Diagram ....................................................................................................................57 Pipe Length and the Elevation .................................................................................................................58 2-way, 3-way Valve ...................................................................................................................................59 Cycle Parts...............................................................................................................................................66 Self-diagnosis Function............................................................................................................................67 Electronic Parts ........................................................................................................................................69 Exploded View ..............................................................................................................................................80 Indoor Unit................................................................................................................................................80 Outdoor Unit.............................................................................................................................................81 Replacement Parts List ................................................................................................................................82 Indoor .......................................................................................................................................................82 Outdoor ....................................................................................................................................................84 2 Room Air Conditioner
  • 3.
    LG Model Name 2002 1 Code 2 - 3 Type 4 5 6 7 Codeof Model 8 9 Meaning 1,2 Type of Airconditioner A~Z LS: LG Split Type Airconditioner 3 Chassis A~Z 4,5 Capacity(Btu/h) 1~9 Name of toll of Unit Ex. LS-R ➔ S R Chassis Cooling/Heating Capacity Ex. "09" ➔ 9,000Btu/h 6 Electric Range 1~9 7 Serial No. 0~9 A~Z 8 Cooling/Heating Electric Standard 1 ➔ 115V/60Hz 2 ➔ 220V/60Hz 3 ➔ 208~230V/60Hz 5 ➔ 200~220V/50Hz 6 ➔ 220~240V/50Hz 7 ➔ 110V, 50/60Hz 8 ➔ 380~415V/50Hz 9 ➔ 380~415V/60Hz Basic Plasma Filter Auto Swing + Plasma Filter Telephone + LED Display Telephone + LCD Display Auto Swing + Plasma Filter + Telephone + LCD Low Ambient + Ambient/change Plasma Filter + Low Ambient + Ambient/change Internet Auto Swing + Plasma Filter + Oxygen Generator Auto Swing + Soft Start Auto Swing + Star Rating Auto Swing + Star Rating + Plasma Filter Auto Swing + Soft Start + Star Rating Auto Swing + Soft Start + Star Rating 4 + Plasma Auto Swing + Telephone + LCD Auto Swing + Telephone + LCD + Soft Start A~Z UNIT R22 HFC R22+AC INV. INDOOR H/P C/O H/P C H X Y F R V GOLD FIN A B 5 6 M P W Y GOLD FIN D E 7 8 Q S 1 PLASMA BASIC G J - - - - 3 4 GOLD FIN K L - - - HFC+AC HFC+DC INV. INV. H/P H/P 2 GOLD FIN 0 1 2 3 4 5 6 7 8 9 Z Y X W V U T N BASIC A~Z C/O BASIC PLASMA LG/OEM Brand OUTDOOR BASIC 9 - L: LG Brand G: 2nd LG Brand H/P E/H+C/O E/H+H/P C/O A B C D E F G H J K L M N P Q R S T U M: 1st OEM Brand N: 2nd OEM Brand Service Manual 3
  • 4.
    2003~2005 1 Code 2 - 3 Type 4 5 6 Code of Model 7 8 9 10 Meaning 1 ProducingCenter, Refrigerant A~Z L: Chang-won R22 A: Chang-won R410A C: Chang-won R407C T: China K: Turkey R22 E: Turkey R410A H: Thailand 2 Product Type A~Z S: Split Type Air Conditioner 3 Cooling/Heating/Inverter A~Z C: Cooling only H: Heat pump X: C/O + E/Heater Z: H/P + E/Heater 4, 5 Capacity 0~9 Cooling/Heating Capacity Ex. "09" ¡ 9,000 Btu/h 6 Electric Range 1~9 A~Z 1: 115V/60Hz, 2: 220V/60Hz 3: 208-230V/60Hz 5: 200-220V/50Hz 6: 220-240V/50Hz 7: 110V, 50/60Hz 8: 380-415V/50Hz 9: 380-415V/60Hz 7 Chassis A~Z Name of Chassis of Unit Ex. LSP ¡ SP Chassis 8 Look A~Z Look, Color (Artcool Model) 9 Function A~Z 10 Serial No. 1~9 V: AC Inverter C/O N: AC Inverter H/P Q: DC Inverter C/O W: DC Inverter H/P A: 220V, 50Hz, 3Phase B: 208~230V, 60Hz, 3Phase C: 575V, 50Hz, 3Phase D: 440~460, 60Hz, 3Phase E: 265V, 60Hz F: 200V, 50/60Hz Basic Basic+4Way Plasma Filter Plasma Filter+4 Way Tele+LCD Tele+LCD+Nano plasma+4Way Nano Plasma F+(A/changeove)+A/clean+Low A Nano Plasma F+(A/changeove)+A/clean+4way+Low A Tele+LED+4way Internet Plasma F+4Way+Oxy generator Nano Plasma F+(A/changeove)+A/clean Nano Plasma F+(A/changeove)+A/clean+4way Nano Plasma F+(A/changeove)+A/clean+PTC Nano Plasma F+(A/changeove)+Autoclean+4way+PTC Nano Plasma F+(A/changeove)+A/clean+4way+Low A+PTC Negative ION+A/Clean (Nano)Plasma+Negative ION+A/Clean 4way+(Nano)Plasma F+Negative ION+Healthy dehumidification+A/Clean Nano Plasma F+4Way+(A/changeove)+A/clean+ LG Model Development Serial No. * ARTCOOL COLOR R Mirror W White B Blue D Wood M Metal C Cherry 4 Room Air Conditioner N: India Z: Brazil D: Indonesia M: Mexico V: Vietnam S: Out Sourcing A B C D E F G H I J K L M N P Q R S T U
  • 5.
    Safety Precautions Safety Precautions Toprevent injury to the user or other people and property damage, the following instructions must be followed. s Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the following indications. This symbol indicates the possibility of death or serious injury. This symbol indicates the possibility of injury or damage to properties only. s Meanings of symbols used in this manual are as shown below. Be sure not to do. Be sure to follow the instruction. s Installation Do not use damaged power cords, plugs, or a loose socket. • There is risk of fire of electric shock. Install the panel and the cover of control box securely. • There is risk of fire of electric shock. Always use the power plug and socket with the ground terminal. • There is risk of electric shock. .Do not modify or extend the power cord. • No grounding may cause electric shock. Service Manual 5
  • 6.
    Safety Precautions For re-installationof the installed product, always contact a dealer or an authorized service center. • There is risk of fire, electric shock, explosion, or injury. Be cautious when unpacking and installing the product. • Sharp edges could cause injury. Be especially careful of the case edges and the fins on the condenser and evaporator. Do not install the product on a defective installation stand. • It may cause injury, accident, or damage to the product. 6 Room Air Conditioner Do not install, remove, or re-install the unit by yourself. • There is risk of fire, electric shock, explosion, or injury. For installation, always contact the dealer or an Authorized service center • There is risk of fire, electric shock, explosion, or injury. Be sure the installation area does not deteriorate with age. • If the base collapses, the air conditioner could fall with it, causing property damage, product failure, and personal injury.
  • 7.
    Safety Precautions s Operation Donot turn the air-conditioner ON or OFF by plugging or unplugging the power plug. • There is risk of fire or electrical shock. Grasp the plug to remove the cord from the outlet. Do not touch it with wet hands. • There is risk of fire or electrical shock. Do not allow water to run into electrical parts. Use a dedicated outlet for this appliance. • There is risk of fire or electrical shock. Do not place a heater or other appliances near the power cable. • There is risk of fire and electric shock. Do not store or use flammable gas or combustibles near the air conditioner. • There is risk of fire, failure of the product, or electric • There is risk of fire or failure of product. shock. x Wa Thinner Service Manual 7
  • 8.
    Unplug the unitif strange sounds, odors, or smoke comes from it. • There is risk of electric shock or fire. Be cautious that water could not enter the product. • There is risk of fire, electric shock, or product damage. s Installation Always check for gas (refrigerant) leakage after installation or repair of product. • Low refrigerant levels may cause failure of product. Keep level even when installing the product. • To avoid vibration or water leakage. 90˚ 8 Room Air Conditioner Install the drain hose to ensure that water is drained away properly. • A bad connection may cause water leakage. Use two or more people to lift and transport the air conditioner. • Avoid personal injury.
  • 9.
    s Operation Use asoft cloth to clean. Do not use harsh detergents, solvents, etc. Do not touch the metal parts of the product when removing the air filter. They are very sharp! • There is risk of fire, electric shock, or damage to the • There is risk of personal injury. plastic parts of the product. x Wa Do not step on or put anyting on the product. (outdoor units) • There is risk of personal injury and failure of product. Do not insert hands or other objects through the air inlet or outlet while the air conditioner is plugged in. • There are sharp and moving parts that could cause personal injury. Service Manual 9
  • 10.
    Dimensions Dimensions Symbols Used inthis Manual This symbol alerts you to the risk of electric shock. This symbol alerts you to hazards that could cause harm to the air conditioner. NOTICE This symbol indicates special notes. Indoor Unit H D W Installation plate MODEL DIM 9k, 12k Btu Series Unit W mm 1030 H mm 290 D mm 153 10 Room Air Conditioner
  • 11.
    Dimensions Outdoor Unit L2 D L1 W H L3 L5 Gas side (3-wayvalve) L4 Liquid side (2-way valve) DIM MODEL unit 9k, 12k Btu Series W mm 770 H mm 540 D mm 245 L1 mm 287 L2 mm 64 L3 mm 518 L4 mm 10 L5 mm 100 Service Manual 11
  • 12.
    Product Specifications Product Specifications Table-1 ModelName Item MIN Cooling Capacity Type Max MIN Heating Capacity Type Max Power Input Running Current Starting Current Cooling Heating Cooling Heating Cooling Heating Cooling EER Heating COP Power Supply Power Factor Air Circulation Cooling Heating Indoor,Max Outdoor,Max Moisture Removal Noise Level Indoor,High (Sound Med. Pressure,1m) Low Outdoor,Max Refrigerant(R410A)Charge Power Cord Connecting Cable Connecting Tube Liquid Side (Ø. Socket Flare) Gas Side Length,std Drain Hose (O.D , I.D) Indoor Dimension (W*H*D) Outdoor Net Weight AS-W096U_0 AS-W126U_0 AS-W096U_1 AS-W126U_1 Unit Indoor Outdoor 12 Room Air Conditioner W kcal/h.(W) Btu/h. W kcal/h.(W) Btu/h. W kcal/h.(W) Btu/h. W kcal/h.(W) Btu/h. W kcal/h.(W) Btu/h. W kcal/h.(W) Btu/h. W W A A A A kcal/hW Btu/h.W kcal/hW Btu/h.W W/W W/W Ø,V,Hz % m3/min(CFM) m3/min(CFM) l/h.(pts/h.) dB(A)±3 dB(A)±3 dB(A)±3 dB(A)±3 AWG#:P*mm2 AWG#:P*mm2 mm(in) mm(in) m(in) mm(in) mm inch mm inch kg(lbs) kg(lbs) 645 820 645 820 554 706 554 706 2,200 2,800 2,200 2,800 2,637 3,516 2,637 3,516 2,268 3,024 2,268 3,024 9,000 12,000 9,000 12,000 3,246 3,868 3,246 3,868 2,792 3,326 2,792 3,326 11,080 13,200 11,080 13,200 527 1,289 527 1,289 454 1,109 454 1,109 1,800 4,400 1,800 4,400 3,164 3,956 3,164 3,956 2,722 3,402 2,722 3,402 10,800 13,500 10,800 13,500 4,087 4,351 4,087 4,351 3,515 3,742 3,515 3,742 13,950 14,850 13,950 14,850 750 1,098 750 1,090 875 1,410 875 1,410 3.9 5.0 3.5 5.0 4.5 6.2 4.0 6.2 3.9 5.0 3.5 5.0 4.5 6.2 4.0 6.2 3.0 2.8 3.0 2.8 12.00 10.93 12.00 10.93 3.11 2.41 3.11 2.41 12.34 9.57 12.34 9.57 3.52 3.20 3.52 3.20 3.62 2.81 3.62 2.81 1,220-240,50 1,220-240,50 1,220-240,50 1,220-240,50 97 97 97 97 9.0(318) 9.5(335) 9.0(318) 9.5(335) 26(918) 26(918) 26(918) 26(918) 1.5(3.2) 1.5(3.2) 1.5(3.2) 1.5(3.2) 34 35 34 35 32 33 32 33 28 28 28 28 48 48 48 48 770(27.1) 820(28.9) 720(25.3) 810(28.5) 16:3*1.0 16:3*1.5 16:3*1.5 16:3*1.5 16:4*1.0 16:4*1.5 16:4*1.0 16:4*1.5 6.35(1/4) 6.35(1/4) 6.35(1/4) 6.35(1/4) 9.52(3/8) 12.7(1/2) 9.52(3/8) 12.7(1/2) 7.5(295) 7.5(295) 7.5(295) 7.5(295) 21.5,16.0(0.85,0.63) 21.5,16.0(0.85,0.63) 21.5,16.0(0.85,0.63) 21.5,16.0(0.85,0.63) 1030*290*153 1030*290*153 1030*290*153 1030*290*153 40.6*11.4*6.1 40.6*11.4*6.1 40.6*11.4*6.1 40.6*11.4*6.1 770*540*245 770*540*245 770*540*245 770*540*245 30.3*21.3*9.6 30.3*21.3*9.6 30.3*21.3*9.6 30.3*21.3*9.6 9.5(20.9) 9.5(20.9) 9.5(20.9) 9.5(20.9) 37(81.4) 38(83.8) 37(81.4) 38(83.8)
  • 13.
    Installation Installation Select the bestLocation Indoor unit 1. Do not have any heat or steam near the unit. 2. Select a place where there are no obstacles in front of the unit. 3. Make sure that condensation drainage can be conveniently routed away. More than 5cm More than 10cm 4. Do not install near a doorway. 5. Ensure that the interval between a wall and the left (or right) of the unit is more than 50cm. The unit should be installed as high as possible on the wall, allowing a minimum of 10cm from ceiling. More than 5cm More than 2.3m 6. Use a stud finder to locate studs to prevent unnecessary damage to the wall. CAUTION: Install the indoor unit on the wall where the height from the floor is more than 2 meters. Outdoor unit 1. If an awning is built over the unit to prevent direct sunlight or rain exposure, make sure that heat radiation from the condenser is not restricted. 2. Ensure that the space around the back and sides is more than 10cm. The front of the unit should have more than 70cm of space. 3. Do not place animals and plants in the path of the warm air. More than 60cm More than 10cm 4. Take the weight of the air conditioner into account and select a place where noise and vibration are minimum. 5. Select a place where the warm air and noise from the air conditioner do not disturb neighbors. More than 70cm More than 10cm More than 60cm Service Manual 13
  • 14.
    Installation Piping Length andElevation Pipe Size Capacity (Btu/h) GAS LIQUID Standard Length (m) 9k 3/8" 1/4" 4 or 5 7 15 20 12k 1/2" 1/4" 4 or 5 7 15 20 Indoor unit Additional Max. Max. Elevation B (m) Length A (m) Refrigerant (g/m) Outdoor unit Outdoor unit A B A Indoor unit Outdoor unit Oil trap B A Indoor unit B If piping length is more than 5m CAUTION: Capacity is based on standard length and maximum allowance length is on the basis of reliability. Oil trap should be installed every 5~7 meters. Fixing Installation Plate The wall you select should be strong and solid enough to prevent vibration Installation Plate 1. Mount the installation plate on the wall with type "A" screws. If mounting the unit on a concrete wall, use anchor bolts. • Mount the installation plate horizontally by aligning the centerline using a level. (SU) C Installation plate Ø70mm CHASSIS (Grade) SU (9k~12k) Left rear piping Distance (mm) A B C D 92 44 67 44 14 Room Air Conditioner B D 2. Measure the wall and mark the centerline. It is also important to use caution concerning the location of the installation plate-routing of the wiring to power outlets is through the walls typically. Drilling the hole through the wall for piping connections must be done safely. Type "A" screw A Right rear piping Ø70mm
  • 15.
    Installation Drill a Holein the Wall • Drill the piping hole with a ø70mm hole core drill. Drill the piping hole at either the right or the left with the hole slightly slanted to the outdoor side. WALL (3/16"~5/16") Outdoor 5-7mm Indoor Flaring Work Main cause for gas leakage is due to defect in flaring work. Carry out correct flaring work in the following procedure. Cut the pipes and the cable. 1. Use the piping kit accessory or the pipes purchased locally. Copper pipe Slanted Uneven Rough 90° 2. Measure the distance between the indoor and the outdoor unit. 3. Cut the pipes a little longer than measured distance. 4. Cut the cable 1.5m longer than the pipe length. Burrs removal Pipe 1. Completely remove all burrs from the cut cross section of pipe/tube. Reamer 2. Put the end of the copper tube/pipe in a downward direction as you remove burrs in order to avoid dropping burrs into the tubing. Point down Putting nut on Flare nut • Remove flare nuts attached to indoor and outdoor unit, then put them on pipe/tube having completed burr removal. (not possible to put them on after flaring work) Copper tube Flaring work Outside diameter mm inch Ø6.35 1/4 Ø9.52 3/8 Ø12.7 1/2 Ø15.88 5/8 Ø19.05 3/4 A mm 0~0.5 0~0.5 0~0.5 0~1.0 1.0~1.3 Bar Handle "A" 1. Firmly hold copper pipe in a die in the dimension shown in the table below. 2. Carry out flaring work with the flaring tool. Bar Yoke Cone Copper pipe Clamp handle Red arrow mark Service Manual 15
  • 16.
    Installation Check 1. Compare theflared work with the figure by. Smooth all round Inside is shiny without scratches 2. If a flared section is defective, cut it off and do flaring work again. = Improper flaring = Even length all round Inclined Surface Cracked Uneven damaged thickness Connecting the Piping Indoor 1. Prepare the indoor unit's piping and drain hose for installation through the wall. 2. Remove the plastic tubing retainer(see the illustration by) and pull the tubing and drain hose away from chassis. 3. Replace the plastic tubing holder in the original position.(Optional) For right rear piping 1. Route the indoor tubing and the drain hose in the direction of rear right. 2. Insert the connecting cable into the indoor unit from the outdoor unit through the piping hole. • Do not connect the cable to the indoor unit. • Make a small loop with the cable for easy connection later. Drain hose 3. Tape the tubing, drain hose, and the connecting cable. Be sure that the drain hose is located at the lowest side of the bundle. Locating at the uper side can cause drain pan to overflow inside the unit. CAUTION: If the drain hose is routed inside the room, insulate the hose with an insulation material* so that dripping from "sweating"(condensation) will not damage furniture or floors. *Foamed polyethylene or equivalent is recommended. 16 Room Air Conditioner Tape Connecting pipe Drain hose Connecting cable
  • 17.
    Installation 4. Indoor unitinstallation Hook the indoor unit onto the upper portion of the installation plate.(Engage the two hooks of the rear top of the indoor unit with the upper edge of the installation plate.) Ensure that the hooks are properly seated on the installation plate by moving it left and right. Connecting cable Drain hose Press the lower left and right sides of the unit against the installation plate until the hooks engage into their slots(clicking sound). Connecting the piping to the indoor unit and drain hose to drain pipe. 1. Align the center of the pipes and sufficiently tighten the flare nut by hand. Indoor unit tubing Flare nut Pipes 2. Tighten the flare nut with a wrench. Outside diameter mm inch Ø6.35 1/4 Ø9.52 3/8 Ø12.7 1/2 Torque kg.m 1.8 4.2 5.5 3. When extending the drain hose at the indoor unit, install the drain pipe. Open-end wrench (fixed) Flare nut Wrench Connection pipe Indoor unit tubing Drain pipe Indoor unit drain hose Adhesive Wrap the insulation material around the connecting portion. Vinyl tape(narrow) Plastic bands Insulation material 1. Overlap the connection pipe insulation material and the indoor unit pipe insulation material. Bind them together with vinyl tape so that there may be no gap. 2. Wrap the area which accommodates the rear piping housing section with vinyl tape. Indoor unit pipe Connection pipe Wrap with vinyl tape Vinyl tape (wide) Connecting cable Pipe Vinyl tape(narrow) 3. Bundle the piping and drain hose together by wrapping them with vinyl tape for enough to cover where they fit into the rear piping housing section. Wrap with vinyl tape Pipe Vinyl tape(wide) Drain hose Service Manual 17
  • 18.
    Installation For left rearpiping 1. Route the indoor tubing and the drain hose to the required piping hole position. 1 2 Connecting cable 2. Insert the piping, drain hose, and the connecting cable into the piping hole. 3. Insert the connecting cable into the indoor unit. • Don't connect the cable to the indoor unit. • Make a small loop with the cable for easy connection later. Drain pipe 4. Tape the drain hose and the connecting cables. 5. Indoor unit installation • Hang the indoor unit from the hooks at the top of the installation plate. • Insert the spacer etc. between the indoor unit and the installation plate and separate the bottom of the indoor unit from the wall. Indoor unit Spacer Installation plate 8cm Connecting the piping to the indoor unit and the drain hose to drain pipe. 1. Align the center of the pipes and sufficiently tighten the flare nut by hand. Indoor unit tubing Flare nut Pipes 2. Tighten the flare nut with a wrench. Outside diameter mm inch Ø6.35 1/4 Ø9.52 3/8 Ø12.7 1/2 Torque kg.m 1.8 4.2 5.5 Open-end wrench (fixed) Flare nut Wrench Connection pipe Indoor unit tubing 3. When extending the drain hose at the indoor unit, install the drain pipe. Drain hose Indoor unit drain hose Adhesive 18 Room Air Conditioner Vinyl tape (narrow)
  • 19.
    Installation Wrap the insulationmaterial around the connecting portion. 1. Overlap the connection pipe heat insulation and the indoor unit pipe heat insulation material. Bind them together with vinyl tape so that there may be no gap. 2. Wrap the area which accommodates the rear piping housing section with vinyl tape. Plastic bands Insulation material Indoor unit piping Connection pipe Vinyl tape (wide) Wrap with vinyl tape Pipe Vinyl tape(narrow) Connecting cable 3. Bundle the piping and drain hose together by wrapping them with cloth tape over the range within which they fit into the rear piping housing section. Pipe Drain hose Vinyl tape(narrow) Wrap with vinyl tape(wide) Reroute the pipings and the drain hose across the back of the chassis. Piping for passage through piping hole Set the pipings and the drain hose to the back of the chassis with the tubing holder. • Hook the edge of tubing holder to tap on chassis and push the bottom of tubing holder to be engaged at the bottom of chassis. Indoor unit installation 1. Remove the spacer. Tubing holder 2. Ensure that the hooks are properly seated on the installation plate by moving it left and right. 3. Press the lower left and right sides of the unit against the installation plate until the hooks engage into their slots(clicking sound). Connecting cable Drain hose Service Manual 19
  • 20.
    Installation CAUTION: Installation Information Forleft piping. Follow the instruction below. Good case • Press on the upper side of clamp and unfold the tubing to downward slowly. Bad case • Following bending type from right to left may cause damage to the tubing. 20 Room Air Conditioner
  • 21.
    Installation Outdoor Align the centerof the pipings and sufficiently tighten the flare nut by hand. Finally, tighten the flare nut with torque wrench until the wrench clicks. • When tightening the flare nut with torque wrench, ensure the direction for tightening follows the arrow on the wrench. Outside diameter mm inch Ø6.35 1/4 Ø9.52 3/8 Ø12.7 1/2 Ø15.88 5/8 Ø19.05 3/4 Torque kg.m 1.8 4.2 5.5 6.6 6.6 Outdoor unit Liquid side piping (Smaller diameter) Gas side piping (Bigger diameter) Torque wrench Service Manual 21
  • 22.
    Installation Connecting the Cables Indoor Connectthe cable to the indoor unit by connecting the wires to the terminals on the control board individually according to the outdoor unit connection. (Ensure that the color of the wires of the outdoor unit and the terminal No. are the same as those of the indoor unit.) CAUTION: • The above circuit diagram is subject to change without notice. • The earth wire should be longer than the common wires. • When installing, refer to the circuit diagram behind the panel front of the indoor unit. • Connect the wires firmly so that they may not be pulled out easily. • Connect the wires according to color codes, referring to the wiring diagram. CAUTION: If a power plug is not used, provide a circuit breaker between power source and the unit as shown by. Main power source Circuit Breaker Use a circuit breake or time delay fuse. Air Conditioner CAUTION: The power cord connected to the "A" unit should be selected according to the following specifications(Type "B" approved by HAR or SAA). (mm2) Grade NORMAL CROSS -SECTIONAL AREA 9k 1.0 1.5 Unit(A) Indoor Indoor Cable Type(B) H05VV-F H05VV-F 12k The power connecting cable connecting the indoor and outdoor unit should be selected according to the following specifications (Type "B" approved by HAR or SAA). (mm2) NORMAL CROSS -SECTIONAL AREA 9k 12k 1.0 Cable Type(B) H07RN-F 1.5 NORMAL CROSS -SECTIONAL AREA 1.5 1.5 H07RN-F Cable Type(B) H07RN-F H07RN-F Grade (AS-W096/126U_0 Series) 22 Room Air Conditioner (mm2) Grade 9k 12k (AS-W096/126U_1 Series)
  • 23.
    Installation Outdoor 1. Remove thecontrol cover from the unit by loosening the screw. Connect the wires to the terminals on the control board individually. Outdoor Unit Terminal block 2. Secure the cable onto the control board with the cord clamp. 3. Refix the control cover to the original position with the screw. 4. Use a recognized circuit breaker 20A(12k) between the power source and the unit. A disconnecting device to adequately disconnect all supply lines must be fitted. Circuit Breaker (A) Over 5mm Connecting cable Connecting cable Cover control Grade 9k~12k 15 CAUTION: According to the confirmation of the above conditions, prepare the wiring as follows. 1. Never fail to have an individual power circuit specifically for the air conditioner. As for the method of wiring, be guided by the circuit diagram posted on the inside of control cover. 2. The screw which fasten the wiring in the casing of electrical fittings are liable to come loose from vibrations to which the unit is subjected during the course of transportation. Check them and make sure that they are all tightly fastened. (If they are loose, it could cause burn-out of the wires.) 3. Specification of power source. 4. Confirm that electrical capacity is sufficient. 5. See to that the starting voltage is maintained at more than 90 percent of the rated voltage marked on the name plate. 6. Confirm that the cable thickness is as specified in the power source specification. (Particularly note the relation between cable length and thickness. 7. Always install an earth leakage circuit breaker in a wet or moist area. 8. The following would be caused by voltage drop. • Vibration of a magnetic switch, which will damage the contact point, fuse breaking, disturbance of the normal function of the overload. 9. The means for disconnection from a power supply shall be incorporated in the fixed wiring and have an air gap contact separation of at least 3mm in each active(phase) conductors. Service Manual 23
  • 24.
    Installation Checking the Drainage Tocheck the drainage. 1. Pour a glass of water on the evaporator. Connecting area drain hose 2. Ensure the water flows through the drain hose of the indoor unit without any leakage and goes out the drain exit. Leakage checking Drain pan Drain hose Leakage checking Drain piping 1. The drain hose should point downward for easy drain flow. Downward slope 2. Do not make drain piping like the following. Accumulated drain water Air Do not raise Water leakage 24 Room Air Conditioner Water leakage Waving Tip of drain hose dipped in water Water leakage Ditch Less than 50mm gap
  • 25.
    Installation Forming the Piping Formthe piping by wrapping the connecting portion of the indoor unit with insulation material and secure it with two kinds of vinyl tapes. Seal small openings around pipings with a gum type sealer. Taping • If you want to connect an additional drain hose, the end of the drain outlet should be routed above the ground. Secure the drain hose appropriately. Drain hose Pipings In cases where the outdoor unit is installed below the indoor unit perform the following. Connecting cable 1. Tape the piping, drain hose and connecting cable from down to up. 2. Secure the tapped piping along the exterior wall using saddle or equivalent. In cases where the Outdoor unit is installed above the Indoor unit perform the following. 1. Tape the piping and connecting cable from down to up. 2. Secure the taped piping along the exterior wall. Form a trap to prevent water entering the room. Trap is required to prevent water from entering into electrical parts. Seal a small opening around the pipings with gum type sealer. Trap 3. Fix the piping onto the wall by saddle or equivalent. Trap Service Manual 25
  • 26.
    Installation Air Purging Air purging Theair and moisture remaining in the refrigerant system have undesirable effects as indicated below. 1. Pressure in the system rises. 2. Operating current rises. 3. Cooling(or heating) efficiency drops. 4. Moisture in the refrigerant circuit may freeze and block capillary tubing. 5. Water may lead to corrosion of parts in the refrigeration system. Therefore, after evacuating the system, take a leak test for the piping and tubing between the indoor and outdoor unit. Air purging with vacuum pump 1. Preparation • Check that each tube(both liquid and gas side tubes) between the indoor and outdoor units have been properly connected and all wiring for the test run has been completed. Remove the service valve caps from both the gas and the liquid side on the outdoor unit. Note that both the liquid and the gas side service valves on the outdoor unit are kept closed at this stage. 2. Leak test • Connect the manifold valve(with pressure gauges) and dry nitrogen gas cylinder to this service port with charge hoses. CAUTION: Be sure to use a manifold valve for air purging. If it is not available, use a stop valve for this purpose. The "Hi" knob of the manifold valve must always be kept close. • Pressurize the system to no more than 150 P.S.I.G. with dry nitrogen gas and close the cylinder valve when the gauge reading reached 150 P.S.I.G. Next, test for leaks with liquid soap. CAUTION: To avoid nitrogen entering the refrigerant system in a liquid state, the top of the cylinder must be higher than its bottom when you pressurize the system. Usually, the cylinder is used in a vertical standing position. 1. Do a leak test of all joints of the tubing(both indoor and outdoor) and both gas and liquid side service valves. Bubbles indicate a leak. Be sure to wipe off the soap with a clean cloth. 2. After the system is found to be free of leaks, relieve the nitrogen pressure by loosening the charge hose connector at the nitrogen cylinder. When the system pressure is reduced to normal, disconnect the hose from the cylinder. Indoor unit Outdoor unit Manifold valve Pressure gauge Lo Hi Charge hose Nitrogen gas cylinder(in vertical standing position) 26 Room Air Conditioner
  • 27.
    Installation Soap water method 1.Remove the caps from the 2-way and 3-way valves. 2. Remove the service-port cap from the 3-way valve. 3. To open the 2-way valve turn the valve stem counterclockwise approximately 90°, wait for about 2~3 sec, and close it. 4. Apply a soap water or a liquid neutral detergent on the indoor unit connection or outdoor unit connections by a soft brush to check for leakage of the connecting points of the piping. 5. If bubbles come out, the pipes have leakage Liquid side Gas side 2-way valve (Open) 3-way valve (Close) Evacuation 1. Connect the charge hose end described in the preceding steps to the vacuum pump to evacuate the tubing and indoor unit. Confirm the "Lo" knob of the manifold valve is open. Then, run the vacuum pump. The operation time for evacuation varies with tubing length and capacity of the pump. The following table shows the time required for evacuation. Hexagonal wrench Cap Indoor unit Required time for evacuation when 30 gal/h vacuum pump is used If tubing length is less than 10m (33 ft) 10 min. or more If tubing length is longer than 10m (33 ft) 15 min. or more Outdoor unit 2. When the desired vacuum is reached, close the "Lo" knob of the manifold valve and stop the vacuum pump. Finishing the job 1. With a service valve wrench, turn the valve stem of liquid side valve counter-clockwise to fully open the valve. 2. Turn the valve stem of gas side valve counter-clockwise to fully open the valve. 3. Loosen the charge hose connected to the gas side service port slightly to release the pressure, then remove the hose. 4. Replace the flare nut and its bonnet on the gas side service port and fasten the flare nut securely with an adjustable wrench. This process is very important to prevent leakage from the system. 5. Replace the valve caps at both gas and liquid side service valves and fasten them tight. This completes air purging with a vacuum pump. The air conditioner is now ready to test run. Manifold valve Pressure gauge Lo Hi Open Close Vacuum pump Service Manual 27
  • 28.
    Installation Test Running 1. Checkthat all tubing and wiring are properly connected. 2. Check that the gas and liquid side service valves are fully open. Prepare remote controller 1. Remove the battery cover by pulling it according to the arrow direction. 2. Insert new batteries making sure that the (+) and (–) of battery are installed correctly. 3. Reattach the cover by pushing it back into position. NOTICE • Use 2 AAA(1.5volt) batteries. Do not use rechargeable batteries. • Remove the batteries from the remote controller if the system is not used for a long time. Settlement of outdoor unit 1. Anchor the outdoor unit with a bolt and nut(ø10mm) tightly and horizontally on a concrete or rigid mount. 2. When installing on the wall, roof or rooftop, anchor the mounting base securely with a nail or wire assuming the influence of wind and earthquake. 3. If the vibration of the unit is transmitted to the hose, secure the unit with an anti-vibration rubber. Bolt Tubing connection Evaluation of the performance Operate the unit for 15~20 minutes, then check the system refrigerant charge: Intake temperature 1. Measure the pressure of the gas side service valve. 2. Measure the temperature of the intake and discharge of air. Discharge air 3. Ensure the difference between the intake temperature and the discharge is more than 8°C 4. For reference; the gas side pressure of optimum condition is as below.(Cooling) The air conditioner is now ready for use. Refrigerant Outside ambient TEMP. R-22 35°C (95°F) R-410A The pressure of the gas side service valve. 4~5kg/cm2G(56.8~71.0 P.S.I.G.) 35°C (95°F) 8.5~9.5kg/cm2G(120~135 P.S.I.G.) 28 Room Air Conditioner Discharge temperature
  • 29.
    Installation NOTICE If the actualpressure is higher than shown, the system is most likely over-charged, and charge should be removed. If the actual pressure are lower than shown, the system is most likely undercharged, and charge should be added. PUMP DOWN This is performed when the unit is relocated or the refrigerant circuit is serviced. Pump Down means collecting all refrigerant into the outdoor unit without the loss of refrigerant. CAUTION: Be sure to perform Pump Down procedure in the cooling mode. Pump Down Procedure 1. Connect a low-pressure gauge manifold hose to the charge port on the gas side service valve. 2. Open the gas side service valve halfway and purge the air in the manifold hose using the refrigerant. 3. Close the liquid side service valve(all the way). 4. Turn on the unit's operating switch and start the cooling operation. 5. When the low-pressure gauge reading becomes 1 to 0.5kg/cm2 G(14.2 to 7.1 P.S.I.G.), fully close the gas side valve and then quickly turn off the unit. Now Pump Down procedure is completed, and all refrigerant is collected into the outdoor unit. Service Manual 29
  • 30.
    Functions Functions Indoor Unit Operation ON/OFFby Remote controller Sensing the Room Temperature • Room temperature sensor. (Thermistor) • Pipe temperature sensor. (Thermistor) Room temperature control • Maintain the room temperature in accordance with the Setting Temp. Starting the Current Control • Indoor fan is delayed for 5 sec at the starting. Time Delay Safety Control • Restarting is for approx. 2 minutes. Auto Changeover Indoor Fan Speed Control • Super High, High, Med, Low Operation indication Lamps (LED) --- Lights up in operation --- Lights up in Sleep Mode --- Lights up in Timer Mode --- Lights up in Preheat Mode (for Heating Model) PLASMA --- Lights up in Plasma Air Clean Mode Soft Dry Operation Mode • Intermittent Operation of fan at low speed or off. Sleep Mode Auto Control • The fan is switched to low(Cooling), low(Heating) speed. • The unit will be stopped after 1, 2, 3, 4, 5, 6, 7 hours. Natural Air Control by CHAOS Logic • The fan is switched to intermittent or irregular operation • The fan speed is automatically switched from high to low speed. Airflow Direction Control • The louver can be set at the desired position or swing up and down automatically. 30 Room Air Conditioner Energy-Saving control(Optional) Horizontal airflow Direction Control(Optional) AUTO CLEAN(Optional) PLASMA • The function will be operated while in any operation mode with selecting the function. • The function is to be stopped while it is operating with selecting the function. Defrost(Deice) control (Heating) • Both the indoor and outdoor fan stops during defrosting. Hot-start Control (Heating) • The indoor fan stops until the evaporator pipe temperature will be reached at 34°C. Heater (Optional)
  • 31.
    Functions Outdoor Unit Power relaycontrol • If power is on, it will operate to chage capacitor on controller and power relay will operate after about 2~5sec. Stand by control at low temp. • If outdoor temp. is below 0°C, preheater is operating for 1~5min. • At the initial, It will be operated compressor after 1min. for preheating. Active power filter control(PSC) • The active power filter is designed to correct power factor(cos θ) and to regulate DC link voltage. • It will be operated PFC circuit when the compressor freq. is over 30Hz and wattage is over 450 watt. Comp. Freq. control • The final operating freq. of comp. is set the lowest freq. that limited outdoor temp., discharge pipe temp., heat-sink temp., target freq., owing to CT. Overheatng. Protection(Power module) • When the temp. of power module increases to 85°C, controller decreases Freq. of Comp. Freq. speed control(up/down speed) • It will be changed the drive freq. of comp. according to temp. of indoor and outdoor. V/F control • It will be changed the drive voltage of comp. according to operating frequency. Total current control (over current protection) DC peak current control 4 way valve control • It is only operated in the heating operation mode except defrosting operation. Outdoor fan motor control • High speed - Although fan motor speed is middle, it will change high speed in case of below AC193V, over 45°C of outdoor temp., and over fc, fh of comp. Freq. • Middle speed - Nomal mode • Low speed - Although fan motor speed is middle, it will change Low speed in case of over AC 270V, over 21°C (Heating Mode) of outdoor temp. below 24°C (Cooling Mode) of outdoor temp. Discharge pipe temp. control Low ambient Service Manual 31
  • 32.
    Functions Remote Control Operation ON/OFF OperationMode Selection Cooling Operation Mode.( (Cooling (Heating model only) model only) ) Healthy Dehumidification Operation Mode.( Auto Operation Mode.( ) ) Heating Operation Mode.( ) Fan Speed Selection (Low) (Med) (High) (CHAOS) Room, Temperature Display : (High:39°C Low:11°C) Temperature Setting TEMPERATURE LOW HIGH Cooling Down to 18°C Up to 30°C Heating JET COOL PLASMA(Optional) PLASMA Setting the Time or Timer Timer Selection ON OFF : OFF, ON, OFF ON Timer Setting SET Timer Cancel CANCEL : Cancel Sleep Mode, Timer ON or Timer OFF Sleep Operation : 1, 2, 3, 4, 5, 6, 7, Off Timer Airflow Direction Control Power Save Cooling Button Horizontal Airflow Direction Control Button(Optional) Reset Auto Clean (Optional) AUTO CLEAN 32 Room Air Conditioner Down to 16°C Up to 30°C
  • 33.
    Operation Operation LED display ofindoor unit s LG Brand/OEM Brand Operation Indicator • On while in appliance operation, off while in appliance pause. • Blinking(3sec off/0.5sec on) according to Error Code as long as the system malfunctions. Sleep Timer Indicator • On while in sleep timer mode, off when sleep timer cancel or appliance operation pause. PLASMA Indicator Timer Indicator Preheat Indicator • On while in plasma mode, off when plasma mode cancel. • On while in timer mode(on/off), off when timer mode is completed or canceled. • Off except when hot start during heating mode operation or while in defrost control. • Cooling/heating/dehumidification mode : setting temperature from remote control • Fuzzy operation mode : fuzzy key data(5sec on) ➔ AI Setting Temp. PLASMA Cooling Operation heating indicator dehumidification Shape of display A.I operation mode Standard Too hot Hot Comfortable Cold Jet Cleaning Energy save Test in cooling operation Too cold (Cool, Heat) opeation mode Setting temp. Service Manual 33
  • 34.
    Operation Protection of theevaporator pipe from frosting • If the indoor pipe temperaure is below 0°C in 7 min. after the compressor operates without pause while in cooling cycle operation mode, ➔ compressor, outdoor fan are turned off. • When indoor pipe temp. is 7°C or higher after 2 min pause of compressor ➔ compressor, outdoor fan is turned on according to the condition of the room temperature. Comp. free 6˚C 3˚C 0˚C Comp. Step 4 Comp. Step 2 Indoor pipe temp. 7˚C Comp. off Protection of the indoor fan from droplet formation (Enclosure sweat and condensed disposal test) • Control condition : The system operates standard operation without this condition as follows. Setting temperature <25°C Indoor fan speed ≤ low speed Outdoor temperature < 30°C • Control method In operation for 5~20 minutes in , , 5~40 minutes at the COMP STEP 3. 34 Room Air Conditioner conditions, return to the previous COMP STEP after operation for
  • 35.
    Operation Cooling mode operation •Operating frequency of compressor depend on the difference of the temperature. (= intake air Temp.- Compressor off Temp. • Compressor off temp.= setting temp. -0.5°C on temp. = setting temp. +0.5°C • If compressor operates at some operating frequency, the operating frequency of compressor cannot be changed within 30 seconds. • Condition of compressor turned off - When intake air temperature stay at the temperature between setting temp. -0.5°C and setting temp. -1.0°C for 3 minutes continuously. - When intake air temperature reaches below the temperature of setting temp. -1.0°C. • Compressor 2 minutes delay - The compressor can restart minimum 2 minutes later after compressor off. [The operating freq. step of comp.] Temp. differences Comp. Operating frequency over 3.0°C Step 7 over 2.5°C Step 6 2.0~2.49°C Step 5 1.5~1.99°C Step 4 1.0~1.49°C Step 3 0.5~0.99°C Step 2 0.0~0.49°C Step 1 [The targeting operating freq. of comp. each model] Model Comp. Operating frequency Step 3 Step 4 Step 5(Fc) Step 1 Step 2 Step 6 Step 7 AS-W096U_0 Series 15 23 31 38 47 58 65 AS-W126U_0 Series 15 25 35 46 58 61 66 AS-W096U_1 Series 20 35 40 48 53 58 62 AS-W126U_1 Series 20 35 45 57 69 77 86 Service Manual 35
  • 36.
    Operation Healthy Dehumidification modeoperation • When the dehumidification operation is set by the remote controller the intake air temperature is detected and the setting temp. is automatically set according to the intake air temperature. Intake air Temp. Setting Temp. 26°C ≤ intake air temp. 25°C 24°C ≤ intake air temp.< 26°C intake air temp. -1°C 18°C < intake air temp. < 24°C intake air temp. -0.5°C intake air temp. ≤ 18°C 18°C • When intake air temp reaches above the temp of setting +1.0°C, condition of compressor same as cooling mode operation. • When intake air temperature reaches bolow the temp of setting –1.0°C, compressor operate step1~step3 and indoor fan speed repeatly operate low or stop. 36 Room Air Conditioner
  • 37.
    Operation Heating mode operation •Operating frequency of compressor depend on the difference of the temperature (= compressor off temp. - intake air temp.) • Compressor off temp. = setting temp.+3.0°C on temp. = setting temp. • If compressor operates at some operation frequency, the operating frequency of compressor cannot be changed within 30 seconds. • Condition of compressor turned off - When intake air temperature reaches +3°C above the setting temperature. • Condition of indoor fan turned off - While in compressor on:indoor pipe temp. < 30°C • While in defrost control, between the indoor and outdoor fans are turned off. • Compressor 2minutes delay - After compressor off, the compressor can restart minimum 2 minutes later. [ The operating freq. step of comp] Temp. differences Comp. Operating frequency over 3.0°C Step 7 2.5~3.0°C Step 6 2.0~2.49°C Step 5 1.5~1.99°C Step 4 1.0~1.49°C Step 3 0.5~0.99°C Step 2 0.0~0.49°C Step 1 [The targeting operating freq. of comp. each model] Model Comp. Operating frequency Step 3 Step 4 Step 5(Fc) Step 1 Step 2 Step 6 Step 7 AS-W096U_0 Series 15 29 39 49 59 66 73 AS-W126U_0 Series 25 31 40 52 68 71 73 AS-W096U_1 Series 20 35 48 58 67 75 87 AS-W126U_1 Series 20 35 48 62 82 86 89 Service Manual 37
  • 38.
    Operation Fuzzy mode operation(Optional)s •When any of operation mode is not selected like the moment of the power on or when the unit turned off, the operation mode is selected. • When determining the operation mode, the compressor, outdoor fan are off and only the indoor fan is operated for 15~20 seconds, then an operation mode is selected according to. Basis of determining operating mode Indoor temp. Operating Mode over 24°C Cooling 21~24°C Healthy Dehumidification below 21°C Heating 1. Fuzzy operation for cooling • According to the setting temperature selected by Fuzzy rule, the operating frequency of compressor is determined like cooling mode operation. • At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temperature at that time. • When the Fuzzy key(=setting temp. key) is input after the initial setting temperature is selected, the Fuzzy key value and intake air temperature at that time are compared to select the setting temperature automatically according to the fuzzy rule. • While in Fuzzy operation, the air flow speed of the indoor fan is automatically operated by Fuzzy logic. Intake air temp. over 26°C intake air temp. -0.5°C 18°C Fuzzy rule below 18°C 18°C Fuzzy rule over 30°C 38 Room Air Conditioner 18~26°C 18~30°C during opertion 25°C below 18°C at beginning Setting temp. 30°C Fuzzy rule Fan speed Fuzzy airflow
  • 39.
    Operation 2. Fuzzy operationfor Heating • According to the setting temperature selected by Fuzzy rule, the operating frequency of compressor is determined like heating mode operation. • At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temperature at that time. • When the Fuzzy key(=setting temp. key) is input after the initial setting temperature is selected, the Fuzzy key value and intake air temperature at that time are compared to select the setting temperature automatically according to the Fuzzy rule. • While in Fuzzy operation, the airflow speed of the indoor fan is automatically operated by Fuzzy logic. Intake Air temp. 20°C Fuzzy rule below 16°C 16°C Fuzzy rule over 30°C Fan speed intake air temp. +0.5°C 16~30°C during opertion over 20°C below -20°C at beginning Setting temp. 30°C Fuzzy rule Fuzzy airflow 3. Fuzzy operation for dehumidification • At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temperature at that time. • According to the setting temperature selected by Fuzzy rule, the operating frequency of compressor is determined like dehumidefication mode operation. Intake Air temp. over 26°C intake air temp. -0.5°C 18°C 18~30°C during operation 18~26°C Fuzzy rule below 18°C 18°C Fuzzy rule over 30°C Fan speed 25°C below 18°C at beginning Setting temp. 30°C Fuzzy rule Fuzzy airflow Service Manual 39
  • 40.
    Operation Jet cool modeoperation • While in heating mode or Fuzzy operation, the Jet Cool key cannot be input. When it is input while in the other mode operation(cooling, dehumidification, ventilation), the Jet Cool mode is operated. • In the Jet Cool mode, the indoor fan is operated super-high speed for 30 min. at cooling mode operation. • In the Jet Cool mode, the room temperature is controlled to the setting temperature, 18°C. • When the sleep timer mode input while the Jet Cool mode operation, the Jet Cool mode has the priority. • When the Jet Cool key is input, the upper/lower vane is reset to those of the initial cooling mode and then operated in order that the air outflow could reach further. Jet heat mode operation • While in cooling mode or Fuzzy operation, the Jet Heat key cannot be input. When it is input while in the Heating mode operation (dehumidification), the Jet Heat mode is operated. • In the Jet Heat mode, the indoor fan is operated super-high speed for 60 min. at Heating mode operation. • In the Jet Heat mode, the room temperature is controlled to the setting temperature, 30°C. • When the sleep timer mode input while the Jet Heat mode operation, the Jet Heat mode has the priority. • When the Jet Heat key is input, the upper/lower vane is reset to those of the initial Jet heating mode and then operated in order that the air outflow could reach under flow. Swing mode 1. Chaos swing mode • By the Chaos swing key input, the upper/lower vane automatically operates with the Chaos swing or it is fixed to the desired direction. CLOSED Chaos Swing On Mode 9 Mode 8 Mode 7 Mode 6 Mode 5 Mode 4 Mode 3 Chaos Swing Mode 2 Mode 1 OPEN 40 Room Air Conditioner The first path
  • 41.
    Operation Sleep timer operation •When the sleep time is reached after [1,2,3,4,5,6,7hr] is input by the remote control during the operation, the operation of the appliance stops. • When the appliance is on pause, the sleep timer mode cannot be input. 1. Sleep timer operation for cooling cycle • While in cooling mode operation, 30 min. later since the start of the sleep timer, the setting temperature increase by 1°C. After another 30min. elapse, it increases by 1°C again. Setting temp. (˚C) 1.0˚C up 1.0˚C up Cooling ON temp. (Setting temp. +0.5˚C) Cooling OFF temp. (Setting temp. -0.5˚C) 0.5 1 Sleep time (hr) 2. Sleep timer operation for heating cycle • While in heating mode operation, 60 min. later since the start of the sleep timer, the setting temperature decrease by 1°C. After another 60min. elapse, it decreases by 1°C again. Setting temp. (°C) Heating OFF temp. (Setting temp. +3.0°C) 1.0°C down 1.0°C down Heating ON temp. (Setting temp) 1 2 Sleep time (hr) Service Manual 41
  • 42.
    Operation Auto restarting operation •When the power is restarted after a sudden power failure while in appliance operation, the mode before the power failure is kept on the memory and the appliance automatically operates in the mode on the memory. • Operation mode that is kept on the memory - State of operation ON/OFF - Operation mode/setting temp./selected airflow speed - Sleep timer mode/remaining time of sleep timer - Chaos Swing Forced operation • To operate the appliance by force in case that the remote control is lost, the forced operation selection switch is on the main unit of the appliance to operate the appliance in the standard conditions. • The operation condition is set according to the outdoor temp. and intake air temperature as follows. Indoor temp. Operating Mode Setting temp. over 24°C Cooling 22°C 21~24°C Healthy Dehumidification 23°C below 21°C Heating Setting speed of indoor fan 24°C High speed ❈ The unit select before operating mode in 3 hours. Trial Operation • Press the Tact Switch for compulsory operation of the main body for 3 seconds in order to operate in the trial operation mode. - Operation mode: Cold - Indoor pan: Strong wind - COMP frequency: Step 5 - COMP compulsorily operates for about 18 minutes irrespective of indoor temperature. 42 Room Air Conditioner
  • 43.
    Operation Protection from totalcurrent control s CT1 control • If the operating current reaches I1, the operating frequency of the compressor decrease. • After decreasing the operating frequency by 1step, if operating current is below I1 for 60 seconds continuously, the operating frequency of compressor increase by 1step. s CT2 control • If the operating current of the appliance reaches I2, the compressor stop instantly and 2 minutes later the compressor restart again. • If CT2 occurs 5 times within 1hour, the appliance turn off and display ERROR CODE 7. Control table Model ❇ I1:Current of operating frequency down I2: Current of compressor cut off Outdoor temp ≥ 38°C Cooling Heating I1 Outdoor temp < 38°C Cooling Heating I2 1 AS-W096U_0 Series 6.5 8.5 7 9 12 2 AS-W126U_0 Series 6.5 7.5 7 8 10 3 AS-W096U_1 Series 5.5 7 6 7.5 9 4 AS-W126U_1 Series 6 7.5 6.5 8 10 cf. I1 is set the lowest level between intial value and in case dectection of dc paeak current. Protection from DC Peak Current s DC Peak Current Error by a fault signal of IPM • If the operating current of IPM reaches 35A ±3A, the compressor stop instantly. • If DC PEAK occurs 5 times within 1 hour, the appliance turns off and display ERROR CODE 6. s DC Peak Current Error by the compressor lock • If the DC LINK voltage below DC 140V occurs 5 times within 1 hour while the compressor is operating, the appliance turns off and display ERROR CODE 6. s DC Peak Current Error by the Outdoor Fan Lock • If it’s 5 times within 1 hour in case of the temperature of outdoor pipe TH is over 65°C while the compressor is operating, the appliance turns off and display ERROR CODE 6. Service Manual 43
  • 44.
    Operation Portection from overheatingof power module • If the temperature of the heat sink TH. reaches over Toff, the Compressor stop instantly. • It will be limited the compressor operating frequency according to the heat sink TH.(refer to below FIG.) • It will be blink 4 times, when the thermistor is open or short, also the temperature is over Toff. T off °C ∆T = (T off - T on) T1 = T on + ∆T T2 = T on + 2 * ∆T Heat Sink Temp. MODEL T on T off 1 2 3 4 T2 °C No. AS-W096U_0 Series AS-W126U_0 Series AS-W096U_1 Series AS-W126U_1 Series 85 85 85 85 95 95 95 95 T1 °C T on °C COMP Freq. Free Fc-1 Fc-2 Fc-1 Fc-2 OFF Free Portection from overheating of compressor • If the temperature of the discharge pipe of compressor reaches over 130°C or below -30°C the compressor stop instantly. • It will be limited the compressor operating frequency according to the compressor dome TH.(Refer to below Fig.) • Temperature range by COMP SPEC varies by 10°C. ∆T = (T off - T2)/2 T1 = T2 + 2 * ∆T T3 = T2 + ∆T D-Pipe Temp. COMP Freq. Fh min Free 44 Room Air Conditioner Fc-1 Fc-2 OFF Fc-2 Fc-1 Free No. MODEL T on T off 1 2 3 4 AS-W096U_0 Series AS-W126U_0 Series AS-W096U_1 Series AS-W126U_1 Series 102 88 95 95 110 100 105 105
  • 45.
    Operation Defrosting control • Whilein heating mode operation in order to protect the evaporator pipe of the outdoor unit from freezing, reversed to cooling cycle to defrost the evaporator pipe of the outdoor unit. • Defrosting control is available 50 minutes later since heating cycle started and the pipe temperature of outdoor unit reaches below -6°C. <AS-W096/126U_0 Series> Minimum Time of Heating Operating Freq. of Comp. 15s 6s Main Deice time 30s 4-Way 1 min Setting Freq. Setting Freq. Step 5+ Step 6 Fh min Fh Fh min min EEV Open step 10s 350(Option) Starting step Setting ON ON OFF Setting Speed Outdoor FAN Setting Speed Hi Speed Setting Speed Indoor FAN Hot Start OFF Pre-Heat LED ON OFF Deice STEP 0 Hot Starting 1 2 15s 5s 3 OFF 4 5 6 30s  10s  1min <AS-W096/126U_1 Series> Minimum Time of Heating Operating Freq. of Comp. Main Deice time Setting Freq. Setting Freq. Step 5+· Step 6 Fh min 20s 20s  off off 350(Option) EEV Open step 4-Way Outdoor FAN Indoor FAN Setting ON ON OFF Setting Speed Setting Speed Hi Speed Setting Speed Hot Start OFF Pre-Heat LED Deice STEP Starting step ON OFF 0 1 2 3 Hot Starting OFF 4 5 6 Service Manual 45
  • 46.
    Operation Auto Cleaning • Functionused to perform the Self Cleaning to prevent the Unit from Fungus and Bad Odors. • Used after the Shut Down of Cooling Operation to Clean the Evaporator and keep it as fresh for the Next operation. • During Self Cleaning the Outdoor Unit is Switched off. • The function is easy to be operated as It is accessed through the Remote Controller. 1) Heat/pump Model 2) Cooling/only Model ON OFF Cooling CYCLE Comp. Fan Heating Fan Setting Step Low Low OFF Cooling CYCLE 13 Min 60 Sec 120 Sec OFF ON OFF ON Indoor Fan ON 30 Min Comp. Indoor Fan Low Fan ON OFF Setting Step Low Auto Changeover(Optional) • While in fuzzy mode operation the air conditioner changes the operation mode automatically to keep indoor temperature. • When room temperature vary over ±2°C with respect to setting temperature, air conditioner keeps the room temperature in ±2°C with respect to setting temperature by auto change mode. Outdoor temp. Outdoor temp. Indoor temp. +2°C +1°C +0.5°C Set Temp. -0.5°C -1°C -2°C 30°C 20°C 10°C Auto Change Mode. COOLING HEATING COOLING Low Ambient • If outdoor temperature drops below certain temperature,liquid back is prevented by reducing fan speed. It can prevent frosting of evaporator and keep cooling operation • No matter even if the outdoor temperature reaches -10°C. • You can Cool your room at your desired temperature all your around. 25 Comp Freq. Cond . temp. Outdoor temp.:-10°C 20 Freq. On On Off Off Outdoor pipe temp. 0°C outdoor fan On/Off ° control °… - 0°C 46 Room Air Conditioner Temp.(°C) 15 Outdoor fan 10 Outdoor fan On/Off control 5 0 0 Outdoor temp. -5 50 100 150 Time(Min.) 200
  • 47.
    Disassembly Disassembly Indoor Unit Warning : Disconnectthe unit from power supply before making any checks. Be sure the power switch is set to “OFF”. To remove the Grille from the Chassis. • Hold up Inlet Grille Horizentally. • To remove the Grille, pull the lower left and right side of the grille toward you (slightly tilted) and lift it straight upward. • To seperate connecter assembly and than to remove Inlet Grille assembly. 1. Before removing the control box, be sure to take out the wire screwed at the other end. Service Manual 47
  • 48.
    Disassembly 2. To removethe Control Box. • Remove securing screws. • Pull the control box out from the chassis carefully. 3. To remove the Discharge Grille. • Unhook the discharge grille and pull the discharge grille out from the chassis carefully. 4. To remove the Evaporator. • Remove 3 screws securing the evaporator(at the left 2EA in the Eva Holder, at the right 1EA). 48 Room Air Conditioner
  • 49.
    Disassembly • Unhook thetab on the right inside of the chassis at the same time, slightly pull the evaporator toward you until the tab is clear of the slot. 5. To remove the Motor Cover • Remove 2 securing screw. • Pull the motor cover out from the chassis carefully. Motor cover 6. To remove the Cross-Flow Fan • Loosen the screw securing the cross-flow fan to the fan motor (do not remove). • Lift up the right side of the cross-flow fan and the fan motor, separate the fan motor from the cross-flow fan. • Remove the left end of the cross-flow fan from the self-aligning bearing. Service Manual 49
  • 50.
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;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; ;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; ;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; ;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; ;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; ;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; ;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; ;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; ;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; ;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; ;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; ;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; ;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; ;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; ;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; ;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; ;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; ;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; ;;;;;;;;;;;;;;;;;;;;;;;;;;;; ;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; ;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; Q01K KRC102S((Chip) 102 2012 102 2012 5V C02H 50V R02N 0 OHM 2012 R02P 1K 1/6W C01H 50V R06K 680 R01N 100K 2012 R01P 4.7K 2012 9 7 12 8 5V 13 1 14 3 2 3 15 4 4 1 6 16 2 5 17 6 5 6 7 5 7 8 9 IC02G KID65783AF 4 10 11 12 13 10 11 12 13 SSR G3MC-201PL-VD D01K IN4007 2012,1% 12.1K R02H C01G 104 R04G~05G,220 R05G R04G R03G R02G R01G~03G,470 R01G 3 14 P87 P77 52 P85 54 P80 P81 P82 64 63 PA2/AN2 PA1/AN1 PA0/AN0 61 62 Vref- 60 59 58 P83 56 57 P84 55 P86 53 VOLTAGE GND IC01D TEMP-ROOM TEMP-PIPE1 FREQ-L FREQ-H S/W-TACT P76 P75 P74 51 50 49 P73 D1-f DATA3 48 DATA2 47 P72 MN101C30A_64PIN_LQFP (PANASONIC) 1 D1-a P71 PA4/AN4 2 D2-d R03N D1-b PA5/AN5 @@ @@ ;; 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@@@@@@@@ ;;;;;;;; @@@@@@@@ ;;;;;;;; @@@@@@@@ ;;;;;;;; @@@@@@@@ ;;;;;;;; @@@@@@@@ ;;;;;;;; @@@@@@@@ ;;;;;;;; @@@@@@@@ ;;;;;;;; @@@@@@@@ ;;;;;;;; @@@@@@@@ ;;;;;;;; @@@@ @@@ @@ ;;;; ;;; ;; @@@@ @ ;;;; ; @@@@ ;;;; @@@@ ;;;; @@@@ ;;;; @@@@ ;;;; R03N~R05N 100k OHM 2012 7 3 R04N D1-g PA6/AN6 4 D2-e PA7/AN7 5 D2-f Vref+ 6 D1-c 46 DATA1 45 DATA0 P70 PLASMA 44 P67 SSR 42 P65 RY-PWR 43 P66 Vdd 7 D2-a 38 IC01M KID65004AF 14 11 15 14 13 1 2 3 4 11 32 28 27 IRQ1/P21 IRQ0/P20 18 19 20 21 22 23 24 25 C08D SBO1/P03 TXD R07N SDA SCL W/P RESET 5V 50V C01A 10/ R01A 1K R06N~R07N 100K 2012 R07H~R09H 4.7K RECEIVER KIA78L05BP 12V 17 SBI1/P04 SBT1/P05 BUZZER/P06 NRST/P27 TM0IO/P10 TM1IO/P11 TM2IO/P12 TM3IO/P13 26 29 IRQ2/P22 TM4IO/P14 30 IRQ4/P24 IRQ3/P23 RXD R06N 7 8 IC02M 10 9 6 12 16 7 8 5 10 9 6 12 3 5 31 P50/NWE OSC01B CST-8.00MTW P61 N-ION 41 P64 OSC2 8 34 P52 D1-d 10 Vss 33 P51 D2-g 37 P60 13 MMOD D2-b 11 XI 36 P54 14 P00/TXD/SBO0 D1-e 40 P63 OSC1 9 R05N PA3/AN3 39 P62 12 XO 35 P53 15 P01/RXD/SBI0 50 Room Air Conditioner 16 P02/SBT0 D2-c R03A 100 1/6W R02A,4.7K Q01E KRA101S (CHIP) R01E 100 SW 7 8 6 R02E 910 BZ01E PKM22EPP-4001 GPB-B22T4.0EB 12V 10 9 11 12 13 IC01G 5 4 Q02E KRA101S (CHIP) INT1 C02D 103, 25V Q03E KRA101S (CHIP) R05D 56K 2SC5343 Q01D KTC3198-Y R04E 20K C03H 103 RECEIVER R04D 12K 3 4 C01E 100/50V 5 2 1 2 3 4 5 6 7 4 3 2 1 1 2 3 1 2 3 4 5 6 7 4 3 2 1 1 2 3 1 2 3 1 3 4 5 1 2 1 2 CN-SUC R03E 220 4 5 3 4 5 STEPPING MOTOR (U/D) WH GY GY GY STEPPING MOTOR GY (R/L) WH GY GY GY GY 1 2 3 4 5 6 7 4 3 2 1 4 CN-SUC 1 2 3 4 5 6 7 1 4 3 2 CN-SW 1 2 3 3 4 5 6 7 3 4 5 6 7 CN-SUC1 CN-SUC2 SUB PART 3 2 1 1 1 2 3 3 4 5 6 7 3 4 5 6 7 4 3 2 GY WH GY GY GY GY WH GY GY GY SW PCB ASM STEPPING MOTORS STEPPING MOTORS SUNCTION 1~2 Schematic Diagram Schematic Diagram Electric Control Device • Indoor(AS-W096U_0, AS-W126U_0 Series)
  • 51.
  • 52.
    Schematic Diagram Wiring Diagram IndoorUnit (AS-W096/126U_0,1 Series OR BK WCN-NOISE CN-DISP1 SH-CAPA. BL CN-OUT CN-U/D CN-IN BR 4 CN-HVB CN-L/R BL FUSE AC250V/T2A 3 RY-PWR RD RD BK BK H.V.B CONNECTOR PWB ASM CN-STEP1 CN-STEP2 SUC STEP MOTOR-2 CN-SW/2 CN-SW/3 CN-MAIN FORCED OPERATON S/W CN-SW/1 GN/YL BL BR STEP MOTOR A/CL TERMINAL BLOCK SUC STEP MOTOR-1 TO OUTDOOR UNIT 52 Room Air Conditioner STEP MOTOR RD GN/YL 3 RD BL BR CN-COM 1(L) 2(N) THERMISTOR ZNR01F YL BR SSR DISPLAY PWB ASM BR MOTOR MAIN PCB ASM CN-TH GN/YL POWER CN-MOTOR WIRING DIAGRAM LIMIT S/W-1 LIMIT S/W-2 3854A20305E
  • 53.
    Schematic Diagram Outdoor Unit AS-W096U_0Series AS-W126U_0 Series REVERSING VALVE REACTOR OUTDOOR WIRING DIAGRAM Motor WCNCAP1 WCNCAP2 RY-H WCN-NOISE 4(BK) BK OR YL CNFAN1 RY-4WAY BK HEAT SINK TH. OUTDOOR PIPE TH. TH. COMP TH. BK CN- CN-COIL1 CN-COIL2 4WAY CN-TH1 CN-TH2 CN-D-PIPE WCN-NOISE 1(BK) 1(L) 2(N) BR 20A/AC 250V FUSE + + RD + SPM2 CN-U BL CN-V YL BL GN/YL 3 TO INDOOR UNIT TERMINAL BLOCK CN-W COMP RD WCN-NOISE 3(BK) WCN-NOISE 2(BK) Outdoor PWB ASSY 3854A20310C AS-W096/126U_1 Series Service Manual 53
  • 54.
    D20D D30C D20CI 10J 2PJ D70C D50C 1L D10R D20R K70R K10C D10CI D40R D10C D10D 11J E40R A10R K10Q E10Q E30QL10C D10Q MORPEE 50J E10C 41J D10DB CTN K20CI 40J 31J K10CI CSO K60R 60J 51J G10CI A10C D30R A20R K40R D60C D80C 20PJ 30J A30R A10CI H30C H80R H90R H70R B10R X10C H20C ELUDOM-REWOP P10R H40R ESION-NCW 30PJ H60R H2RO H10R D20C N30R N40R D50R H1RO N50R H50R TNOC-NC )LB(BVH-NC D40C 54 Room Air Conditioner H20R H30R N60R E20Q 70J P20R 80J 90J H10C K50R 21J ROTOM-NC L20C N20C E20R F10RNZ N10FN NC SCU E10ZB E10R M10CI RSS MOCIM G20CI L10R K10DZ N70R 1YC 2YC E30R L20R N20R P10C N10R HT-NC K30R 10PJ A2T/V052 1ESUF M20CI N10C M30CI K10R K20R 1P SID -N C 01J K10D N10RNZ RWP-YR NC UD/ )LB(R/L-NC MOC_NC NI_NC TUO_NC • BOTTOM VIEW C07D C06D IC02D J01 C05D J03 IC01D EEPROM J06 CN-CONT R02D R01D L1 J15 J02 C03D C01D J11 J05 OSC J09 J08 9 R02L J13 8 5 BD01D R04H R03H CN-TH PCB P/NO : 6870A90133A 12 J14 3 13 1 C02N CN-MOTOR ZNR01F ZD01K PCB ASSM P/NO:6871A10104 IC02K J04 C01E CN-HVB(BL) R03A IC01A 7 6 Q01D C01A D01D IC01K NTC WCN-NOISE CY1 CY2 R05K POWER-MODULE J07 R02P J12 CN -S UC C02L SSR R03K BZ01E CN -D ISP 1 FUSE1 250V/T2A NF01N ZNR01N R02K D01K R01K J10 C01N CN_IN CN_COM RY-PWR CN_OUT CN -U /D CN-LR • TOP VIEW MAIN P.W.B ASSEMBLY (DC PART) INDOOR Components Location Schematic Diagram
  • 55.
    Schematic Diagram DISPLAY ASSEMBLY(AS-W096/126U_0,1Series) TOP VIEW CN-DISP LED MODULE RECEIVER PWB: 6870A90178A PWB ASM: 6871A20463 C01G BOTTOM VIEW ELUDOM DEL 1ataD 4ataD 3ataD 2ataD G10R G30R 1nacS G50R G40R 5ataD 3nacS 2nacS G60R 4nacS ccV 5nacS oV DNG Service Manual 55
  • 56.
    56 Room AirConditioner WCN-NOISE1 R11Z R09Z D03Z R08Z D02Z R07Z PSC_Module BL/WH C02J WCN-NOISE3 C01J 13 1 5 11 15 9 20 17 13 9 20 17 BR/BK R15Z R16Z ZNR01J C03J C05J NF02J NF01J R01J C08J ZNR02J C04J C07J C06J PTC C16Z 15 11 9 R02S 21 22 23 24 25 26 27 R09K RY-PWR R14Z C19Z SPM3 : 6002EC2005 SPM3 C12Z C10Z 5 C08Z 1 2005.01.06 J28 J18 R03S PCB : 6870A90055Q_1(050106) J30 J29 J19 J17 J25 Assy : 6871A10135 D01Z C08S R02J SURGE R03J J32 J31 J22 J21 J20 J27 J26 J24 J23 FUSE WCN-NOISE2 R06K K80R ZD02K RD C03K 21 D02C 23 24 27 D03K IC02K D02N C01N IC01K RD-U BL-V BD01N CN-LEV IC02M IC01M R02N D01N R01N CT R01D R19Z R18Z R17Z C01D C08B POWER MODULE C05H M O IC M EEPROM TEST POINT R01W C02S C03F R02Y C02A CN-D/A CN-PUMP D01Y C03H 4 4 CN-TH1 C02H R03Y C04D C05D C02F C01H CN-D_PIPE C04H C05D C06B C02H J15 J14 J16 J13 CN-TH1 CN-FAN1/PUMP C04H C01S CN-FLASH J09 J10 J11 J12 RY-H/PUMP CN-D/A C02D R01Y POWER MODULE C03F CN-FAN2 C05H R01D L1 CN-PC CN-TEST TEST POINT C02A C04B C01S C03H RY-PUMP CN-4WAY C01D C06D C01M CN-LEV C08B C02S ~ C03S C09J BD01N R02C IC01P RD D01C 72 SPM3 R14Z R16Z J18 BR/BK C05J C07J ZNR01J NF01J R15Z R09K RY-PWR WCN-NOISE2 D02C IC01C C04K C03K HEATSINK C19Z D03K IC02K IC01K ZD02K C01N D02K R10K ZD01K D02N R02N R01N ~ R08K R06K R01C D01N D01K R07K CT CN_S/VALVE2 ZD03K R05K J17 J19 R02S C01J J20 J21 J22 ZNR02J R01J R09Z D03Z R11Z R07Z R08Z D02Z D01Z C08S C08J C04S J28 J29 J30 J31 J32 R03J C05S SURGE NF02J R01S C06J BL/WH C08Z C10Z C12Z C02J C04J C16Z WCN-NOISE3 C03J J23 J24 J25 J26 J27 PTC C07Z C06S R04S CN-COIL1 CN-D_PIPE IC01D C04D ZD01F C01Y J10 J11 J13 C02F J12 J16 J15 IC01A OSC01B EEPROM RY-4WAY CN_S/VALVE1 LED01M YL-W CN-COIL2 C09Z C11Z C13Z C02Z C07S CN-PUMP R20Z C09S R05S CN-FAN1/PUMP Q02F Q04F R03F BL-V R08P R14P R13P R15P R10P R12P R15P R10P R12P R03S FUSE C06Z C01Z C01Z R21Z R21Z R02Z R01Z C03Z C14Z CN-COIL2 J01 C02D CN-PC CN-TEST C02X C01K R03X CN-4WAY L1 RY-4WAY J04 J03 J02 R01Y R01X C06D R02X CN-FAN2 R05X C03D RY-H/PUMP IC01A Q03F R03Y CN-COIL1 CN-COIL1 CN-Flash Writer IC02M J02 RD-U R11P R03P R06P R20P C01P R19P R21P R25Z R24Z R23Z R06Z R05Z R04Z C05Z C04Z C15Z R22Z R03Z C17Z R12Z C01M C01X C01B Q01F C06B R06H R05F ZD01F R02F D01Y J01 R09P 26 25 R02C C02K R04X RY-PUMP R03A C05B R04H 22 D01C R01C R01M R04K R02K R06B R06B C01A R05B R02A C04B OSC01B R04B R02H C01H C03P R08H CN-FLASH C01Y R02Y R07P YL-W C09J ZD01K C04K R10K D02K IC01C R03C LED01M R01K CN_S/VALVE1 CN-Flash Writer C09B R01L C01L C01F R01A C03B R01B R03B R04Y R02B C01C J09 J14 C02P R23P R01H R03H R03H R05H R07H C04P R04F R04F IC01D C03D J03 J04 R19Z R18Z R17Z J05 J07 J06 R17P R05P R02P R01P R04P R16P C03S D01K R07K ZD03K R05K R03K CN_S/VALVE2 C07B R02L R01F C02B C02N R03N C02Y C18Z C10S R13Z R06S R04C R22P R24P 1 J08 C05P R18P 3 5 6 7 08- 1 13 12 - 1 9 8 + 4 16 + J08 J07 J06 J05 3 R02J WCN-NOISE1 • TOP VIEW • BOTTOM VIEW (AS-W096/126U_1 Series) • TOP VIEW • BOTTOM VIEW OUTDOOR MAIN P.W.B ASSEMBLY (AS-W096/126U_0 Series) Schematic Diagram
  • 57.
    Troubleshooting Guide Troubleshooting Guide RefrigerationCycle Diagram (1) Model Capillary Tube INDOOR UNIT OUTDOOR UNIT LIQUID SIDE CHECK VALVE 3-WAY VALVE HEAT EXCHANGE (EVAPORATOR) HEAT EXCHANGE (CONDENSER) GAS SIDE 3-WAY VALVE REVERSING VALVE ACCUMU LATOR COOLING HEATING COMPRESSOR (2) Model Adopted Electrion Expansion Valve INDOOR UNIT OUTDOOR UNIT LIQUID SIDE EER 3-WAY VALVE HEAT EXCHANGE (EVAPORATOR) HEAT EXCHANGE (CONDENSER) GAS SIDE 3-WAY VALVE REVERSING VALVE ACCUMU LATOR COMPRESSOR COOLING HEATING Service Manual 57
  • 58.
    Troubleshooting Guide Pipe Lengthand the Elevation Pipe Size GAS LIQUID Standard Length (m) 3/8"(Ø9.52) 1/4"(Ø6.35) 4 or 7.5 7 15 20 1/2"(Ø12.7) 1/4"(Ø6.35) 4 or 7.5 7 15 20 1/2"(Ø12.7) 1/4"(Ø6.35) 4 or 7.5 15 30 20 5/8"(Ø15.88) 1/4"(Ø6.35) 4 or 7.5 15 30 20 5/8"(Ø15.88) 3/8"(Ø9.52) 4 or 7.5 15 30 30 5/8"(Ø15.88) 3/8"(Ø9.52) 7.5 15 30 30 3/4"(Ø19.05) 3/8"(Ø9.52) 7.5 15 30 50 Capacity (Btu/h) 7k~14k 18k~28k 30k~38k Max. Elevation B (m) Max. Length A (m) Additional Refrigerant (g/m) Outdoor unit Outdoor unit Oil trap A A Indoor unit Indoor unit B B In case more than 5m CAUTION:* Capicity is based on standard length and maximum allowance length is the basis of reliability. * Oil trap should be installed per 5~7 meters. 58 Room Air Conditioner
  • 59.
    Troubleshooting Guide 2-way, 3-wayValve 2-way Valve (Liquid Side) Hexagonal wrench (4mm) Flare nut 3-way Valve (Gas Side) Valve cap Open position Flare nut Closed position Open position Closed position To piping connection To piping connection To outdoor unit Works Shipping 1. Air purging (Installation) Operation Pin Service Service port cap port To outdoor unit Shaft position Shaft position Service port Closed (with valve cap) Closed (with valve cap) Closed (with cap) Open (counter-clockwise) Closed (clockwise) Open (push-pin or with vacumm pump) Open (with valve cap) Open (with valve cap) Closed (with cap) Closed (clockwise) Open Open (counter-clockwise) (connected manifold gauge) 2. Pumping down (Transfering) Open Open 3. Evacuation (Servicing) Open (with charging cylinder) Open Open 4. Gas charging (Servicing) Open (with charging cylinder) 5. Pressure check (Servicing) Open Open Open (with charging cylinder) 6. Gas releasing (Servicing) Open Open Open (with charging cylinder) Service Manual 59
  • 60.
    Troubleshooting Guide Air purging Requiredtools : hexagonal wrench, adjustable wrench, torque wrenches, wrench to hold the joints, and gas leak detector. The air in the indoor unit and in the piping must be purged. If air remains in the refrigeration pipes, it will affect the compressor, reduce to cooling capacity, and could lead to a malfunction. The additional gas for air purging has been charged in the outdoor unit. However, if the flare connections have not be done correctly and there gas leaks, a gas cylinder and the charge set will be needed. Indoor unit Liquid side Open Outdoor unit 2-way valve Gas side Clsed 3-way valve Service port nut: Be sure, using a torque wrench to tighten the service port nut (after using the service port), so that it prevents the gas leakage from the refrigeration cycle. CAUTION: Do not leak the gas in the air during Air purging. • Procedure (6) Set the 3-way valve to the back seat. (1) Recheck the piping connections. (2) Open the valve stem of the 2-way valve counterclockwise approximately 90°, wait 10 seconds, and then set it to closed position. – Be sure to use a hexagonal wrench to operate the valve stem. (3) Check for gas leakage. – Check the flare connections for gas leakage. (4) Purge the air from the system. – Set the 2-way valve to the open position and remove the cap from the 3-way valve’s service port. – Using the hexagonal wrench to press the valve core pin, discharge for three seconds and then wait for one minute. Repeat this three times. (5) Use torque wrench to tighten the service port nut to a torque of 1.8kg.cm. 60 Room Air Conditioner (7) Mount the valve stem nuts to the 2-way and 3way valves. (8) Check for gas leakage. – At this time, especially check for gas leakage from the 2-way and 3-way valve’s stem nuts, and from the service port nut. CAUTION: If gas leakage are discovered in step (3) above, take the following mesures : If the gas leaks stop when the piping connections are tightened further, continue working from step (4). If the gas leaks do not stop when the connections are retightened, repair the location of the leak, discharge all of the gas through the service port, and then recharge with the specified amount of gas from a gas cylinder.
  • 61.
    Troubleshooting Guide Pumping Down Liquidside Indoor unit 2-Way valve Open Outdoor unit Gas side Closed 3-Way valve Lo CLOSE CLOSE Purge the air • Procedure (1) Confirm that both the 2-way and 3-way valves are set to the open position. – Remove the valve stem caps and confirm that the valve stems are in the raised position. – Be sure to use a hexagonal wrench to operate the valve stems. (2) Operate the unit for 10 to 15 minutes. (3) Stop operation and wait for 3 minutes, then connect the charge set to the service port of the 3-way valve. – Connect the charge hose with the push pin to the service port. (6) Operate the air conditioner at the cooling cycle and stop it when the gauge indicates 1kg/cm2g. (7) Immediately set the 3-way valve to the closed position. – Do this quickly so that the gauge ends up indicating 3 to 5kg/cm2g. (8) Disconnect the charge set, and mount the 2way and 3-way valve’s stem nuts and the service port nut. – Use torque wrench to tighten the service port nut to a torque of 1.8 kg.m. – Be sure to check for gas leakage. (4) Air purging of the charge hose. – Open the low-pressure valve on the charge set slightly to air purge from the charge hose. (5) Set the 2-way valve to the closed position. Service Manual 61
  • 62.
    Troubleshooting Guide Re-air Purging (Re-installation) Liquidside Indoor unit 3-Way valve Closed Outdoor unit Gas side Closed 3-Way valve Gas cylinder Lo R22 OPEN CLOSE • Procedure (1) Confirm that both the liquid side valve and the gas side valve are set to the closed position. (2) Connect the charge set and a gas cylinder to the service port of the Gas side valve. – Leave the valve on the gas cylinder closed. (3) Air purging. – Open the valves on the gas cylinder and the charge set. Purge the air by loosening the flare nut on the liquid side valve approximately 45° for 3 seconds then closing it for 1 minute; repeat 3 times. – After purging the air, use a torque wrench to tighten the flare nut on liquid side valve. (4) Check for gas leakage. – Check the flare connections for gas leakage. (5) Discharge the refrigerant. – Close the valve on the gas cylinder and discharge the refrigerant until the gauge indicates 3 to 5 kg/cm2g. 62 Room Air Conditioner (6) Disconnect the charge set and the gas cylinder, and set the Liquid side and Gas side valves to the open position. – Be sure to use a hexagonal wrench to operate the valve stems. (7) Mount the valve stem nuts and the service port nut. – Use torque wrench to tighten the service port nut to a torque of 1.8 kg.m. – Be sure to check for gas leakage. CAUTION: Do not leak the gas in the air during Air Purging.
  • 63.
    Troubleshooting Guide Balance Refrigerantof the 3-way Valve (Gas leakage) Liquid side Indoor unit Outdoor unit 3-Way valve Open Gas side 3-Way valve Open Lo OPEN CLOSE • Procedure (1) Confirm that both the 2-way and 3-way valves are set to the back seat. (2) Connect the charge set to the 3-way valve’s port. – Leave the valve on the charge set closed. – Connect the charge hose to the service port. (3) Open the valve (Lo side) on the charge set and discharge the refrigerant until the gauge indicates 0 kg/cm2G. – If there is no air in the refrigerant cycle (the pressure when the air conditioner is not running is higher than 1 kg/cm2G), discharge the refrigerant until the gauge indicates 0.5 to 1 kg/cm2G. if this is the case, it will not be necessary to apply a evacuatin. – Discharge the refrigerant gradually; if it is discharged too suddenly, the refrigeration oil will also be discharged. Service Manual 63
  • 64.
    Troubleshooting Guide Evacuation (All amountof refrigerant leaked) Liquid side Indoor unit Outdoor unit 3-Way valve Open Gas side 3-Way valve Open Vacuum pump Lo OPEN CLOSE • Procedure (1) Connect the vacuum pump to the center hose of charge set center hose (2) Evacuation for approximately one hour. – Confirm that the gauge needle has moved toward -76 cmHg (vacuum of 4 mmHg or less). (3) Close the valve (Lo side) on the charge set, turn off the vacuum pump, and confirm that the gauge needle does not move (approximately 5 minutes after turning off the vacuum pump). (4) Disconnect the charge hose from the vacuum pump. – Vacuum pump oil. If the vacuum pump oil becomes dirty or depleted, replenish as needed. 64 Room Air Conditioner
  • 65.
    Troubleshooting Guide Gas Charging (AfterEvacuation) Liquid side Indoor unit 3-Way valve Open Outdoor unit Gas side Open 3-Way valve Check valve Charging cylinder Lo (1) OPEN CLOSE • Procedure (1) Connect the charge hose to the charging cylinder. – Connect the charge hose which you dis-connected from the vacuum pump to the valve at the bottom of the cylinder. – If you are using a gas cylinder, also use a scale and reverse the cylinder so that the system can be charged with liquid. (2) Purge the air from the charge hose. – Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air. (Be careful of the liquid refrigerant). The procedure is the same if using a gas cylinder. (3) Open the valve (Lo side on the charge set and charge the system with liquid refrigerant. – If the system can not be charged with the specified amount of refrigerant, it can be charged with a little at a time (approximately 150g each time) while operating the air conditioner in the cooling cycle; however, one time is not sufficient, wait approximately 1 minute and then repeat the procedure (pumping down-pin). This is different from previous procedures. Because you are charging with liquid refrigerant from the gas side, absolutely do not attempt to charge with larger amounts of liquid refrigerant while operating the air conditioner. (4) Immediately disconnect the charge hose from the 3-way valve’s service port. – Stopping partway will allow the gas to be discharged. – If the system has been charged with liquid refrigerant while operating the air conditioner turn off the air conditioner before disconnecting the hose. (5) Mount the valve stem nuts and the service port nut. – Use torque wrench to tighten the service port nut to a torque of 1.8 kg.m. – Be sure to check for gas leakage. Service Manual 65
  • 66.
    Troubleshooting Guide Cycle Parts Troubleanalysis 1. Check temperature difference between intake and discharge air and operating current. Temp. difference : approx. 0°C Current : less than 80% of rated current Operating Current Temp. difference : approx. 8°C Current : less than 80% of rated current • Refrigerant leakege Clog of refrigeration cycle Defective compressor Temp. difference : less than 8°C Current : over the reated current • Excessive amount of refrigerant Temp. difference : over 8°C Temp. Difference • All amount of refrigerant leaked out. Check refrigeration cycle. • Normal NOTICE Temperature difference between intake and discharge air depends on room air humidity. When the room air humidity is relativery higher, temperature difference is smaller. When the room air humidity is relatively lower temperature difference is larger. 2. Check temperature and pressure of refrigeration cycle. Suction pressure (Compared with the normal value) Temperature (Compared with the normal valve) Cause of Trouble High Defective compressor Defective 4-way reverse valve Current is low. Excessive amount of refrigerant High pressure does not quickly rise at the beginning of operation. Insufficient amount of refrigerant (Leakage) Clogging Current is low. Higher Normal Lower Higher Description Current is low. NOTICE 1. The suction pressure is usually 8.5~9.5kg/cm2G(Cooling) at normal condition. 2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with putty. 66 Room Air Conditioner
  • 67.
    Troubleshooting Guide Self-diagnosis function 1.The malfunction indicator of indoor (see the operating LED of the INDOOR) Error Code The cause of malfunction Malfunction indicator The operating state Indoor TH. is short or open. The operating LED will be blinking once. Keep operating state. Outdoor TH. is short or open. The operating LED will be blinking twice. Keep operating state. 4 Temp. of Heat sink is over 95°C. /Heat sink TH. is short or open. The operating LED will be blinking 4 times. Restart compressor when Heat sink Temp is 85°C below. 5 Comunication error (serial comunication). The operating LED will be blinking 5 times. The operation is off(enable to restart by remote controller). DC peak error. The operating LED will be blinking 6 times. Compressor will be turned off immediately. (not enable to restart by remote controller) 7 Running current is overloaded. (CT2) The operating LED will be blinking 7 times. Compressor will be turned off immediately. (not enable to restart by remote controller) 8 Indoor fan lock error (BLDC fan model) The operating LED will be blinking 8 times. The operation is off(enable to restart by remote controller). 9 Outdoor fan lock error (BLDC fan model) The operating LED will be blinking 9 times. The operation is off(enable to restart by remote controller). D-PIPE TH is short or open. The operating LED will be blinking 10 times. Compressor will be turned off immediately. (restart compressor when D-PIPE TH. is recovred) 1 2 6 10 ❈ Error code ➅, ➆ can’t be operated unless the power cord is removed. 2. The malfunction indicator of outdoor (see the LED01M on the outdoor PCB ass’y) Error Code The cause of malfunction Malfunction indicator Indoor TH. is short or open. The LED01M will be blinking twice. Keep operating state. 4 Temp. of Heat sink is over 95°C, or Heat sink TH. is shortor open. The LED01M will be blinking 4 times. Restart compressor when heat sink Temp. is 85°C below. 5 Comunication error (serial comunication). The LED01M will be blinking 5 times. The operation is off(enable to restart by remote controller). DC peak error. The LED01M will be blinking 6 times. Compressor will be turned off immediately. (not enable to restart by remote controller) 7 Running current is overloaded. The LED01M will be blinking 7 times. Compressor will be turned off immediately. (not enable to restart by remote controller) 9 Outdoor fan lock error (BLDC fan model) The LED01M will be blinking 9 times. The operation is off(enable to restart by remote controller). D-PIPE TH is short or open. The LED01M will be blinking 10 times. Compressor will be turned off immediately. (restart compressor when D-PIPE TH. is recovered) 2 6 10 The operating state Service Manual 67
  • 68.
    Troubleshooting Guide s Precautionin Service or Check Even after stopping the operation of product, it takes some time to discharge the remaining electricity of the electrolytic capacitor that was charged. Before starting a checking or repairing job, pull out the plug out of the outlet and make sure that the lamp on the control board outdoor unit is off. s The Diagnosis Procedure Check the supplied voltage to product (AC 220V/230V ± 30V). Check the connecting cable between Indoor and Outdoor. Check the blinking number of operation indicator (refer to the self-diagnosis function). Check the self-diagnosis table Indoor • Check the condition of connectors • The condition of P.C.B pattern. 68 Room Air Conditioner Outdoor • Check the condition of connectors. • The condition of P.C.B pattern. • The electronic components.
  • 69.
    Troubleshooting Guide Electronic Parts ❇Refer to electronic contorol device drawing & schematic diagram. Trouble 1 The Product doesn’t operate at all. Turn off the main power and wait to 10 seconds Turn on the main power again. Does "Beeping" sound is made from the indoor unit? NO YES Check the voltage of power(AC220V/AC240V, 50Hz). • The voltage of main power. • The voltage applied to the unit. • The connecting method of Indoor/Outdoor connecting cable (each color) • The P.C.B. Ass'y (Fuse, Noise Filter, Power Module, Bridge Diode, etc.) • Primarily, the operating condition of Micom is O.K. • Check CN-DISP1 CN-DISP2 of indoor DC PCB The operation check of the Indoor P.C.B. Ass'y Procedure Specification Remedy 1) The input voltage of power module. 1) AC230V ± 30V : Check the rated voltage 1) Check the power outlet. 2) The output voltage of power module. 2) 12V ± 3V 2) Replace P.C.B Ass'y 4) IC02D(7805) 4) DC5V 4) Replace P.C.B Ass'y 5) IC01A(KIA7036) 5) The voltage of micom pin 19 : DC4.5V↑ 5) Replace P.C.B Ass'y Service Manual 69
  • 70.
    Troubleshooting Guide Trouble 2 Productdoesn't operate with the remote controller. Turn on main power. While the compressor has been stopped, the compressor does not operate owing to the delaying function for 2 minutes after stopped. When the compressor stopped Indoor Fan is driven by a low speed. At this point the wind speed is not controlled by the remote controller. (When operated in the Sleeping Mode, the wind speed is set to the low speed as force).) Caused by the remote controller. Caused by other parts except the remote controller When the mark ( ) is displayed in LCD screen, replace battery. Check the contact of CN-DISP 1, 2 connector Check DISP P.C.B Ass'y -Voltage between CN-DISP1 : DC +5V Check point • Check the connecting circuit between MICOM PIN and CN-DISP1 PIN • Check receiver ass'y 70 Room Air Conditioner
  • 71.
    Troubleshooting Guide Trouble 3 TheCompressor/Outdoor Fan are unable to drive. Turn on the main power. Operate Cooling Mode by setting the disired temperature of the remote controller is less than one of the Indoor temperature by 1°C at least. When in air circulation mode, compressor/outdoor fan is stopped. Check the sensor for Indoor temperature is attatched as close as to be effected by the themperature of Heat Exchange (EVA.) When the sensor circuit for Indoor temperature and connector are in bad connection or are not engaged, Compressor/Outdoor fan is stopped. • Check the related circuit of R02H(12.1K), R01H(6.2K), R04H(1K), R03H(1K), C01H(102), C02H(102), Micom(pin No. , ). • Check the Indoor temperature sensor is disconnected or not (Resistance is about 10K at 25°C). Check the Relay(RY-PWR) for driving Compressor. • Check the voltage between brown and blue cable of terminal to connect the Outdoor (About AC220V / 240V). • Check the related circuit of relay in Outdoor PCB Ass'y. Check Point Comp. ON Comp. OFF Between Micom(No. 46 ) and GND DC 5V DC 0V Between IC01M(No. 15 ) and GND DC 1V↓ DC 12V Turn off main power. Check the electrical wiring diagram of Outdoor side. Check the open or short of connecting wires between Indoor and Outdoor. Service Manual 71
  • 72.
    Troubleshooting Guide Trouble 4 Whenindoor Fan does not operate. Turn off main power. Check the connection of CN-MOTOR. Check the Fan Motor. Check the Fuse(AC250V, T2A). Check the related circuit of indoor Fan Motor. • The pin No.45 of micom and the part for driving SSR. • Check the related pattern. • Check the SSR. - SSR Open: Indoor Fan Motor never operate. - SSR short: Indoor Fan Motor always operates in case of ON or OFF. Turn on the main power Check the SSR high speed operation by remote control. (the Indoor Fan Motor is connected) The voltage of Pin No 1(orange) and 3(black) of CN-MOTOR. About AC 180V over About AC 50V over SSR is not damaged Check SSR 72 Room Air Conditioner
  • 73.
    Troubleshooting Guide Trouble 5 Whenthe horizontal louver does not operate. • Confirm that the vertical louver is normally geared with the shaft of Stepping Motor. • If the regular torque is detected when rotating the vertical louver with hands ⇒ Normal • Check the connecting condition of CN-U/D Connector • Check the soldering condition(on PCB) of CN-U/D Connector Check the operating circuit of the vertical louver • Confirm that there is DC +12V between pin ➀ of CN-U/D and GND. • Confirm that there is a soldering short at following terminals. - Between 41 , 42 , 43 and 44 of MICOM - Between 4 , 5 , 6 and 7 of IC01M - Between 10 , 11 , 12 and 13 of IC01M If there are no problems after above checks. • Confirm the assembly condition that are catching and interfering parts in the link of the vertical louver Service Manual 73
  • 74.
    Troubleshooting Guide Trouble 6 Theheater does not operate at all. Turn off main power Check the wire connection of PTC Heater (Refer to Wiring Diagram) • Check the connecting condition of CN-PTC connector on the indor DC P.C.B Ass'y. • Check the soldering condition of CN-PTC connector on the indoor DC P.C.B Ass'y. Check the Heater driving Circuit. • Check the pattern between MICOM Pin No. 48 ¡ IC02M Pin No. 7 ¡ IC02M Pin No. 10 ¡ CN-PTC If there is no problem result of all above check. • Inner side disconnection of PTC Heater unit or restriced operating condition of PTC Heater (pipe temp. is over 45°C, defrosting operation, compressor off, indoor fan off). 74 Room Air Conditioner
  • 75.
    Troubleshooting Guide Trouble 7 TheOutdoor Unit does not operate at all. YES Does the Operating LED of indoor unit blink when Operation's ON? Refer to the self-diagnosis function. NO NO Is the Connection between indoor power relay Pin ➂ and terminal block No. 1 right? Check the connecting state of connector YES NO Indoor YES Outdoor 1(Brown) 2(Blue) 3(Green/YL) 4(Red) Is the connection of cable between indoor and outdoor unit right? 1(Brown) 2(Blue) 3(Green/YL) 4(Red) NO Is the voltage of Terminal Block , in outdoor Control Box about AC220V / 240V? Check the Fuse of Outdoor PCB Ass'y. YES NO Is the voltage of NF01J ➀, ➁ in outdoor PCB Ass'y about AC220V / 240V when Operation's ON? Check the PTC and RY-PWR. YES NO Is the Bridge Diode(BD01S) right? Check the Bring Diode. NO Replace the PCB Ass'y. Service Manual 75
  • 76.
    Troubleshooting Guide Trouble 8-1 Whencompressor does not operate normally. s DC Peak Error(Error Code ➅) NO Does the LED01M of outdoor PCB Ass'y blink 6 times? Check the state of connecting cable (3 line) between indoor and outdoor uint. YES NO Is the connecting state of connectors in outdoor. PCB Ass'y right? (CN-UVW) • Electrical wiring diagram (Colors) • Check the connecting state of connectors in PCB Ass'y • If CN-UWV is connected, the comprressor can be operated a opposite direction. YES NO • Check the short P-N P-U, V, W, and N-U, V, W of IPM and then collector, emiter of IGBT Is the power module in PCB Ass'y right? YES NO Is the voltage of T/Block AC150V? , over than Check the supplied voltage. YES NO Is the voltage of GND-IPM(32 pin) over than about DC280V? • Check the DC voltage between IPM 1pin GND YES NO Is the refrigerant pressure right? NO Replace the PCB Ass'y. • Main PCB Ass'y • Control Box Ass'y 76 Room Air Conditioner Supply the refrigerant or Discharge refrigerant.
  • 77.
    Troubleshooting Guide Trouble 8-2 Whencompressor does not oprate normally. s Communication error between Indoor and Outdoor (Error Code ➄) NO • Check the state of connecting cable (3 line) bewteen indoor and outdoor unit . • Check Fuse, Noise Filter, PTC, etc. Does the operating LED in display PCB Ass'y blink 5 times? YES NO • Electrical wiring diagram(Colors) • Check the connecting state of connectors in outdoor PCB Ass'y • Check the Fuse of outdoor PCB Ass'y. Is the voltage of BR/BK, RD AC220/240V in Main PCB Ass'y. YES NO Is the connection of CN-T/Block and in CN-AC/DC indoor P.C.B Ass'y is right? • Reconnect the connectors. • Check the PCB pattern(Resoldering). YES Replace the PCB Ass'y. • Main PCB Ass'y (Indoor/Outdoor) • Control Box Ass'y. Service Manual 77
  • 78.
    Troubleshooting Guide Trouble 8-3 Whencompressor does not oprate normally. s CT Error (Error Code ➆) NO • Check the state of connecting cable (3 line) bewteen Indoor and Outdoor Unit . • Check fuse, Noise Filter, PTC, etc. Does the operating LED in Display PCB Ass'y blink 7 times? YES NO Is the courrent transformer(CT) in Main PCB Ass'y right? Check the PCB pattern(resoldering) YES NO Is the indoor/outdoor fan locked? Check the indoor/outdoor fan motor. YES NO Is the discharge temperature of Indoor unit right(11°C~17°C) in the cooling mode? Check the compressor. YES NO Is the refrigerant pressure right? YES Replace the PCB Ass'y. • Main PCB Ass'y(Outdoor) • Control Box Ass'y(Outdoor) 78 Room Air Conditioner Supply the refrigerant or Discharge the refrigerant.
  • 79.
    Troubleshooting Guide s Theproblem of missing the connector (INDOOR MAIN PCB ASSY) Connectors Condition Problem (error mode) CN-AC/DC OPEN • Malfunctions all indoor & outdoor unit. • Malfunctions remocon, force, test operation mode. CN-FAN OPEN • Malfunctions indoor fan motor. CN-T/Block OPEN • Malfunctions outdoor unit. • Stop compressor and outdoor fan motor. • The operation LED blinks 5 times. • Communication error. CN-DISP1 OPEN • Malfunctions remote contoller. • Don't operate the power display module. CN-DISP2 OPEN • Don't operate the power display module. CN-TH OPEN/SHORT CN-U/D OPEN • The operation LED blinks twice. • Enable to receive remote singnal. • Malfunctions UP/DOWN step motor. • Don't operate louver. s The problem of missing the connector (OUTDOOR MAIN PCB ASSY) Connectors Condition CN-4 WAY OPEN • Malfunctions 4-WAY valve. CN-FAN OPEN • Malfunctions fan CN-TH OPEN/SHORT • The operation LED blinks twice. • The LED01M blinks twice. CN-D-PIPE OPEN/SHORT • The LED01M blinks 10 times. • Continue Comp. operation. (when the discharge pipe TH opens) • Stop Comp. operation (when the discharge pipe TH shorts) CN-UVW OPEN Problem (error mode) • Stop compressor. Service Manual 79
  • 80.
    Exploded View Exploded View IndoorUnit 135312 159830 152302 668713-2 135080-1 146811-2 145200 668713-1 135314 237900 733010 135080-2 267110 359011 342800 354210 131410 352150 346810 249951 264110 266090 35211B 146811-1 263230 147581 135311 268714 135516 80 Room Air Conditioner W0CZZ
  • 81.
  • 82.
    Replacement Parts List ReplacementParts List Indoor Unit LOCATION No. 131410 135080 135080 135311 135312 135314 135516 145200 146811 152302 159830 159901 237900 249951 263230 264110 266090 267110 268712 268714 342800 346810 35211B 352150 354210 359011 668713 668713 733010 W0CZZ DESCRIPTION CHASSIS ASSEMBLY DECORATION(TOP) DECORATION(BOTTOM) GRILLE ASSEMBLY,DISCHARGE GRILLE ASSEMBLY,FRONT MIRROR BLUE WHITE METAL GRILLE ASSEMBLY,INLET MIRROR BLUE WHITE METAL COVER ASSEMBLY,MOTOR LINK MOTOR ASSEMBLY,STEP FILTER(MECH),A/C AIR CLEANER ASSEMBLY VANE,HORIZONTAL WINDOW,DISPLAY CONTROL BOX ASSEMBLY,INDOOR THERMISTOR ASSEMBLY POWER CORD ASSEMBLY H.V ASSEMBLY REMOTE CONTROLLER ASSEMBLY PWB(PCB) ASSEMBLY,DISPLAY PWB(PCB) ASSEMBLY,MAIN BEARING MOTOR ASSEMBLY,INDOOR TUBE ASSEMBLY,TUBING HOSE ASSEMBLY,DRAIN EVAPORATOR ASSEMBLY,FIRST FAN ASSEMBLY,CROSS FLOW PWB(PCB) ASSEMBLY,SUB PWB(PCB) ASSEMBLY,SUB PLATE CAPACITOR,DRAWING PART No. AS-W096U*H0 3141A20007B 3508A20034E 3508A20034F 3531A10137B 3531A21004W 3531A21004Z 3531A21024B 3531A21024A 3531A21010E 3531A21010B 3531A21010C 3531A21010A 3551A20050C 4520A20008A 4681A20055A 5230A20022A 5983A10006T 5990A20015B 3790A20046E 4995A20287N 6323A20004H 6411A20014V 6609A10005A 6711A20077Y 6871A20463C 6871A10104B 4280A20004B 4681A20048R 5211AR7066P 5251AR1222R 5421A20105C 5901A20016A 6871A20258B 6871A20259A 1H00843A 3H01487A AS-W126U*H0 3141A20007B 3508A20034E 3508A20034F 3531A10137B 3531A21004W 3531A21004Z 3531A21024B 3531A21024A 3531A21010E 3531A21010B 3531A21010C 3531A21010A 3551A20050C 4520A20008A 4681A20055A 5230A20022A 5983A10006T 5990A20015B 3790A20046E 4995A20287S 6323A20004H 6411A20026T 6609A10005A 6711A20077Y 6871A20463C 6871A10104B 4280A20004B 4681A20048R 5211AR7066N 5251AR1222R 5421A20105A 5901A20016A 6871A20258B 6871A20259A 1H00843A 3H01487A AS-W096U*H1 AS-W126U*H1 3141A20007B 3508A20034E 3508A20034F 3531A10137B 3531A21004W 3531A21004Z 3531A21024B 3531A21024A 3531A21010E 3531A21010B 3531A21010C 3531A21010A 3551A20050C 4520A20008A 4681A20055A 5230A20022A 5983A25003H 5990A20015B 3790A20083A 4995A20486X 6323A20004H 6411A20014U 6609A10005D 6711A20077Y 6871A20463C 6871A10104D 4280A20004B 4681A20048R 5211AR7066P 5251AR1222R 5421A20086D 5901A20016J 6871A20258B 6871A20259A 1H00843A 3H01487A 3141A20007B 3508A20034E 3508A20034F 3531A10137B 3531A21004W 3531A21004Z 3531A21024B 3531A21024A 3531A21010E 3531A21010B 3531A21010C 3531A21010A 3551A20050C 4520A20008A 4681A20055A 5230A20022A 5983A10006T 5990A20015B 3790A20083A 4995A20486Y 6323A20004H 6411A20014U 6609A10005D 6711A20077Y 6871A20463C 6871A10104E 4280A20004B 4681A20048R 5211AR7066N 5251AR1222R 5421A20086D 5901A20016J 6871A20258B 6871A20259A 1H00843A 3H01487A NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request. (GCSC WEBSITE http://biz@LGservice.com) 82 Room Air Conditioner REMARKS R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R
  • 83.
    Replacement Parts List OutdoorUnit LOCATION No. DESCRIPTION PART No. AS-W096U*H0 AS-W126U*H0 AS-W096U*H1 AS-W126U*H1 REMARKS 263230 THERMISTOR ASSEMBLY 6323A20003G 6323A20003G 6323A20003G 6323A20003G R 430411 BASE ASSEMBLY,OUTDOOR 3041A20008M 3041A20008Z 3041A20066A 3041A20066C R 435511 COVER ASSY, CONTROL(OUTDOOR) 3551A30058Z 3551A30066A 3551A30115G 3551A30115G R 437210 PANEL ASSY, FRONT SUB 3721A20027H 3721A20027H 3721A20027Q 3721A20027Q R 437212 PANEL ASSY, REAR 3721A20026B 3721A20026F 3721A20026M 3721A20026M R 447910 BARRIER ASSY, OUTDOOR 4791A30002G 4791A30002K 4791A30002G 4791A30002G R 546810 MOTOR ASSEMBLY, OUTDOOR 4681A20068G 4681A20122A 4681A20122A 4681A20122A R 550140 ISOLATOR,COMP 4H00982E 4H00982E 4H00982E 4H00982E R 552111 TUBE ASSEMBLY, CAPILLARY 5211A30331X 5211A30331U 5211A33058A 5211A33058A R 552116 TUBE ASSEMBLY, REVERSING 5211A10260F 5211A30698A 5211A21491B 5211A21491D R 552202 VALVE,REVERSING 5220AR3228F 5220AR3228F 5220AR3228D 5220AR3228D R 552203-1 VALVE,SERVICE 5220A20001Q 5220A20006F 5220A20001Q 5220A20006F R 552203-2 VALVE,SERVICE 2H02479P 2H02479P 5220A20005B 5220A20005B R 554031 CONDENSER ASSY, BENT 5403A20019V 5403A20028T 5403A20019V 5403A20019V R 554160 COMPRESSOR 5416A90008B 5416A90008A 5416A90028A 5416A90029A R 559010 FAN ASSEMBLY, PROPELLER 5901A10033A 5901A10033A 5901A10033A 5901A10033A R 561410 COIL ASSY, REVERSING VALVE 6141AR3509J 6141AR3509J 6141A20010S 6141A20010S R 649950 CONTROL BOX ASSY 4995A20203U 4995A20203Z 4995A20520F 4995A20520G R 661400 REACTOR 5874A90003A 5874A90003A 5874A90003A 5874A90003A R 668711 PCB ASSY 6871A10098F 6871A10098J 6871A10135F 6871A10135D R NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request. (GCSC WEBSITE http://biz.LGservice.com) Service Manual 83
  • 84.