This document provides an overview and demonstration of ANDON applications using InduSoft Web Studio. It begins with an agenda that includes an introduction, case studies, demo, and Q&A section. The introduction defines ANDON and discusses its use in lean manufacturing. It then outlines InduSoft Web Studio's open architecture and ability to develop once and deploy anywhere. Case studies showcase ANDON solutions for automotive production in Indonesia and digital signage. The main demo shows a template for an ANDON module to minimize downtime across multiple factories in a scalable and portable way. It incorporates connectivity, mobility, localization and interoperability. The document concludes by thanking attendees and opening the floor for questions.

1. ANDON Applications with
InduSoft Web Studio
July 2016

2. THANK YOU!
Together, we are stronger!
15+ years of innovation, collaboration, evolution, and
success!

3. Agenda
InduSoft (Fabio Terezinho)
– Introduction
– Case Studies
– Demo (Show time!)
– Q&A

4. Introduction

5. ANDON
Manufacturing term referring to a system to notify
management, maintenance, and other workers of a
quality or process problem.
Jidoka quality-control
(Detect > Stop > Fix > Investigate)
Toyota Production System (TPS)
Lean Manufacturing

6. OEM focused template architecture
Customization
(User, Project, Deployment Specific)
Template
(Industry Specific)
Data Center Template
Product
(General Market)
InduSoft Web Studio
Solution in Layers

7. Any Data
Any Network
Any Device
An open-standard based architecture, designed
from the ground up with security in mind.
The Vision

8. Layer of abstraction
for Communication
Layer of abstraction
for Databases/ERP
Layer of abstraction
for Hardware/OS
Platforms
Layer of abstraction
for proprietary systems
InduSoft Web Studio
Open Architecture and Published APIs

9. IoTView – Platform Agnostic Runtime Edition
EmbeddedView
InduSoft Web Studio “full runtime”
CEView
InduSoft Web Studio
Development Station
Develop once,
Deploy anywhere
Single, integrated
development
environment
IoTView
New

10. Easy-to-configure interface to
any SQL Relational Database:
SQL Server, Oracle, MySQL,
Sybase, OSI PI, MS Access,
Excel, and others…
Interface via standard
technologies: ADO.NET, ADO,
OLE-DB, and ODBC
Redundancy and
Store-and-forward built-in
features
Alarm history, Event history,
Trend history, Process data,
OEE dashboards, and more.
Database interface (patented)

11. InduSoft
Web
Studio
Over 250
Drivers
TCP/IP
OPC Server
Gateway
XML
ODBC/ADO
DDE
OPC DA,
UA, .NET,
XML
Client
Web
(HTML &
XML)
Driver &
Database
API
Open Architecture
System Integration
Product Customization
Enterprise
Access , Oracle ,
SQL Server, Fox Pro,
PI and many others...
Client Stations
Redundancy
Data Exchange in Real-Time
Third-Party Systems
Secure Viewer Thin Client
Web Solution
Access to the system from
anywhere using a single browser
Mobile Access
Email, data, and page interface
from cell phones, PDAs, etc.
Plant Floor Integration
OMRON, GE FANUC,
AllenBradley , Siemens,
Modbus, Profibus,
DeviceNet, ControlNet,
Interbus, Beckhoff
and many others...
Connectivity

12. Investment protection
100% Compatibility with applications designed in previous versions
Evolve protecting your investment!
1997
InduSoft v1.0
Windows NT
Windows 95
Windows CE v1.0
2016
InduSoft Web Studio v8.0
Windows 10 / 8 / 7
Windows Server 2012 / 2008
Windows Embedded Standard 7
Windows Embedded Compact 7 / 6 / 5
Linux / Vxworks

13. Case Studies

14. InduSoft Web Studio Drives Automotive Production in Indonesia
http://www.indusoft.com/Portals/0/PDF/CaseStudies/043015-CS-AKE-A-ENLT-WB.pdf

15. Digital Signage for theAutomotive Industry
http://www.indusoft.com/Portals/0/PDF/CaseStudies/092214-CS-COM-A-ENLT-WB.pdf

16. Demo

17. Overview
Goal: ANDON module for lean manufacturing digitalization, minimizing downtime.
Solution: Template designed with InduSoft Web Studio as platform, providing easy portability to multiple
factories and sustainable maintenance.
Modes: Setup and ANDON operation
Physical Model: Plant > Area > Line > Workstation
Plant
Area
Line
WS
WS
Line
WS
WS
Line
WS
WS
Line
WS
WS
Area
Line
WS
WS
Line
WS
WS
Line
WS
WS
Line
WS
WS

18. Architecture
Central
Server
WS
SVTC
Auto
Workstation
WS
SVTC
Auto
Workstation
WS
SVTC
Manual
Workstation
Line
Server
Line
Mobile Devices
(HTML5
Browser)
User PCs
Internet Explorer
Plant Dashboard
SVTC
Smart
Watch
Server
WeChat
Server
Email
(SMTP)
Server
Plant
WS
SVTC
Auto
Workstation
WS
SVTC
Auto
Workstation
WS
SVTC
Manual
Workstation
Line
Server
Line

19. Main Characteristics
 Standard: The same template can be configured to different plants, without customizations on the
“source code” of the template (within the set of features provided by the current template).
 Portable: The template leverages InduSoft’s ability to run on different platforms with minimum
system requirements (Windows Embedded/7/8/10/2013/2008/2012).
 Scalable: The solution supports a central server, one runtime station for each line, and thin clients
for plant dashboards and/or eventual users (web-browser hosted interface). The number of areas,
lines, and workstations is fully customizable during the runtime.
 Mobile: The dashboards leverage InduSoft’s SMA Thin Client (HTML5) to display dashboards on
mobile devices.
 Localized: The graphical interface and messages are available both in English and Chinese.
 Interoperable: The system provides interfaces with external equipment and systems, such as:
 Email Server (SMTP)
 Instant Messaging Server (WeChat)
 Smart Watch (SE OEM Watch)
 RFID Card Readers (authentication)
 PLCs (Modbus TCP protocol)

20. Show Time!

21. Q&A

22. THANK YOU!