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Industry 4.0 hype have
your head spinning?
RelaxThe spin stops here
PREDICTIVE MAINTENANCE AND ANALYTICS TECHNOLOGY
Power Analyzer Major Asset Motor Compressed
Railcar Unloading
Utility
Power Analyzer
Utility
Vacuum
Conveying Utility
Major
and VF
Gearb
Rotati
Centra
Utility
Railcar Unloading
Utility
Power Analyzer
Utility
Vacuum
Conveying Utility
Major Asset Motor
and VFD Nodes
Gearbox and
Rotational Nodes
Central Drying
Utility
HVAC U
Water
Utility
Compr
Air Uti
Railcar Unloading
Utility
Power Analyzer
Utility
Vacuum
Conveying Utility
Major Asset Motor
and VFD Nodes
Gearbox and
Rotational Nodes
Central Drying
Utility
HVAC Utility
Water Chilling
Utility
Compressed
Air Utility
THE GENIUS
FOR TODAY’S
FACTORY
Does Industry 4.0 hype have your head spinning about
the factory of the future and connectivity of tomorrow’s
equipment? Tired of suppliers trying to pitch you new,
interconnected 4.0 equipment that operates the same way,
same speed? Welcome to the 4.0 No-Spin Zone. Our solutions
all non-invasively upgrade today’s equipment today, so you
can monitor and be aware of upcoming service issues within
critical factory systems including power, vacuum, compressed
air, dehumidified air, HVAC and more.
We make it super simple and inexpensive to upgrade your
existing equipment with easily attached component and
electrical sensors that monitor critical systems and assets.
With MachineSense, you’ll know exactly what’s going on with
today’s machines, so you’ll avoid unplanned downtime and
dramatically increase productivity and profits.
Welcome to the 4.0 No-Spin Zone
More success, production,
and profits with the
equipment you own today
EASY TO AFFORD
EASY TO INSTALL
EASY TO UNDERSTAND
EASY TO SECURE
MachineSense’s affordable
and patented solutions let
you look into the future to
predict machine malfunction
and failure.
Maximum uptime. Maximum profits.
Eliminate unplanned machine downtime
Vacuum Pump Analyzer
Power Toroids
Power Analyzer
Router
Cloud-based
servers
Data Hub
CrystalBall™
Predictive
Maintenance and
Analytics Software
Actionable
Maintenance
Advice
How it WORKS
Data Analytics
Patent pending advanced
Meta-Data Analytics
Engine provides deep
machine learning and
statistical analysis.
Mobile App
Local machine intelligence is
provided to smart devices through
a user-friendly app, featuring
easy-to-read gauge graphics and
corrective action alerts.
CrystalBall
TM
Desktop Software
Proprietary plantwide software
packages provide an easy-to-
understand factory dashboard
of all connected assets. Includes
analytics, Maintenance, Repair
and Operations (MRO) actionable
advice, trend data, histograms
and more.
MachineSense’s Industry 4.0
solution is proprietary and
patent pending engineered
technology.
Optimize your operations. Quick and easy.
Economical packaged solutions
Wearable Sensors
Non-invasive, machine sensors
easily attach to the machine or
components to be monitored
using existing power.
Data Hub Middleware
Wi-Fi and Ethernet enabled data
hub can connect to multiple
sensors. Plus, it’s Edge
	 computing enabled
	 for at-site storage
	 and analytics.
IoT CloudMachineSense cloud infrastructure
for real time sensor data analytics and
historical data storage.
Only encrypted sensor data is sent to
the cloud and analyzed. MachineSense
never senses or records process data,
and never takes control of the machine
or component, avoiding potential
security threats.
It includes easy-to-install machine condition sensors and
powerful, secure cloud-based, analytic software to provide
affordable predictive and prescriptive maintenance solutions
for manufacturing equipment.
MachineSense sensors are placed
directly on your machines or
components to automatically monitor
condition. The sensor data transmits
to an easy-to-install gateway and is
then sent to cloud-based servers
running powerful analytic software.
Results are transmitted from the
server to a user-friendly app, where
you will view real time machine
condition and maintenance advice.
Monitoring is not predictive maintenance
Far beyond the monitoring capabilities and trending packages being touted by
new entrants to the field of predictive maintenance and analytics, MachineSense
products ‘listen’ to key assets and components to detect changing health and
operating conditions long before the machine controller issues a warning or
alarm condition. Machine control data typically only shows process data, whereas
MachineSense actually analyzes the data from vital machine components,
such as gearboxes, heaters, pumps and more. The MachineSense prescriptive
maintenance solution provides actionable maintenance advice and allows you to
schedule maintenance at a convenient time rather than suffer a costly shut down.
Taking you to the EDGE
MachineSense products use new and advanced
EDGE technology.
DEVICE EDGE processes large amounts of real-time
data, analyzes it at the sensor, and applies our
advanced vertical analytics in the data hub, so only
the stats and completed analysis needs to be
transferred to the cloud.
EDGE technology can replace the public cloud with
an on-premises EDGE CLOUD (i.e.: factory installed
server). This will eliminate the need to send data over
the internet, to the cloud, and back.
Faster, better, smarter
advantages for you:
•	 Bypass IT security concerns
	 with the current IoT approach.
•	 Reduce potential subscription
	 fees related to data transfer
	 and possibly storage.
•	 Improve data integrity.
•	 Real-time and quasi real-time
	 analytics without internet and
	 cloud latency.
•	 24/7 power analysis for industrial applications, no manual measurements.
•	 Real time and historic electrical power consumption data.
•	 Available in single and multiport variations, and for VFD applications.
Diagnose electrical issues. Optimize energy usage.
Power Analyzer
Power Analyzer diagnoses everyday
electrical problems including costly
issues that can result in lengthy
downtime such as motor burnout,
control and display memory loss,
and failing transformers, VFD drives,
capacitors and more.
MachineSense’s Power Analyzer uses
patented local EDGE and cloud-based
analytics technology to capture,
interpret and diagnose the data
obtained from electrical components
and internal power distribution.
Easy-to-understand dashboard gauges
warn users of pending failure of stator
windings, motor bearings and heaters
as well as all common power line
issues such as sag, swell, harmonics,
ground faults and imbalances.
The data is presented in a manner
that it is easily understood by plant
personnel regardless of any electrical
engineering experience.
Power Analyzer measures
and tracks:
•	 Average three-phase voltage
•	 Average three-phase current
•	 Power factor
•	 Active “working” power
•	 Power waveforms
•	 Cumulative active energy
•	 Ground faults
•	 Power quality harmonic
	 distortion for current and voltage
•	 All values needed for energy
	optimization
•	 Reports phase imbalance
•	 Machine on-time
MachineSense
Crystalball Software
All MachineSense products work in
conjunction with Crystalball™ a powerful
software package that provides a factory
dashboard of all connected assets. Through
the software the user can set up alarms
and alarm recipients. Six months of historic
data is available through equipment
performance trend lines. And, a streamlined
dashboard interface delivers a clear
summary of the powerful analytics for all
monitored equipment, neatly organized
by department and location. Crystalball
offers easy-to-understand diagnostic and
actionable maintenance advice via text or
email messages and handheld or desktop
dashboards, in advance of machine or
component failure. No manual data
analysis is required.
Every manufacturer has electrical issues. These issues can,
and will, affect productivity, machine performance and
electrical costs.
MachineSense, and our proprietary Power Analyzer technology,
is designed to help diagnose everyday electrical issues and
present them in a way that can be easily understood by plant
maintenance and management alike, regardless of experience
on electrical components and related issues.
Installed Power Analyzer
Designed for quick install,
with simple, graphic-based
instructions included.
Know the condition of your pump. Avoid unplanned downtime.
Vacuum Pump Analyzer
Increase productivity with continuous monitoring and analysis of rotating components.
Component Analyzer
MachineSense’s Vacuum Pump Analyzer
proprietary analytics algorithm tracks
and compares the collected data against
a baseline to determine overall pump
health. Filter status, oil status, pump
utilization and vacuum or pressure level
trends are all constantly monitored.
Visualization of valuable operating
metrics is delivered through easy-
to-understand mobile and desktop
dashboards.
•	 Tracks operating conditions and trend health of vacuum conveying pumps 24/7.
•	 Cloud based analytics and easy-to-understand dashboard gauges require no
	 advanced training or expertise.
•	 Continuous monitoring enables early detection of symptoms that appear
	 under varying load conditions.
The MachineSense Vacuum Pump
Analyzer monitors operating condition
and trend health of pumps and blowers
in various industrial applications.
The Vacuum Pump Analyzer sensors
easily attach to the pump exterior
and constantly measure vibration and
vacuum, plus ambient temperature and
pressure. A plug-in connection reliably
powers the sensor, unlike competitive
units that rely on batteries for power.
Measures and predicts:
•	 Filter condition
•	 Vacuum analytics
•	 Oil condition
•	 Bearing condition
•	 Pump health
Traditional Frequency-Domain data and
analytics (coming soon) add enhanced
diagnosis capabilities for bearing and
gearbox faults initially, with other device
libraries being added each month.
Visualization of key operating and
analytic results are conveniently
delivered 24/7 via web browser or
mobile app in easy-to-understand
dashboard gauges, and via email /
text alerts. No advanced training or
expertise is needed.
•	 Tracks trend health and ambient operating conditions of rotating machinery
	 components 24/7.
•	 Local EDGE analytics enable continuous high speed data monitoring,
	 reduce data transfer, and increase data integrity.
•	 Continuous monitoring enables early detection of symptoms that appear
	 under varying operating conditions.
•	 Cloud-based dashboard gauges summarize advanced analytics into
	 easy-to-understand results that require no advanced training or expertise.
The easy-to-install MachineSense™
Component Analyzer constantly tracks
the operating condition and trend health
of rotating components in industrial
machinery.
Easy-to-understand icons direct users
to view component health trends
displaying up to six months of operating
history. Customizable threshold values
allow users to identify preferred
maintenance conditions, unhealthy
operating conditions, or deteriorated
component health.
Patented time-domain data sampling
methods enable continuous trend
monitoring to spot anomalies and
repeatable events that occur under
changing process or operating
conditions, allowing early detection of
developing component health issues,
and the operating trends that may be
causing them.
Measures and predicts:
•	 Machine utilization
•	 Ambient operating conditions
•	 Bearing health
•	 Belt-drive misalignment
•	 Abnormal vibration
•	 Sensor installation
Status – 03/01/2018 – 05:32:02
Building 1, Machine #2
Gauge: Bearing Health
Detail: Bearing fault detected.
Corrective Action: Please inspect bearing
for cage, race or ball / roller damage.
Verify proper shaft alignment and
lubricant to avoid excessive wear.
Status – 03/01/2018 – 05:32:02
Building 1, Machine #2
Gauge: Bearing Health
Detail: Bearing fault detected.
Corrective Action: Please inspect
bearing for cage, race or
ball / roller damage.
Status – 03/01/2018 – 05:32:02
Building 1, Machine #2
Gauge: Bearing Health
Detail: Bearing fault detected.
Corrective Action: Please inspect bearing
for cage, race or ball / roller damage.
Verify proper shaft alignment and
lubricant to avoid excessive wear.
Status – 03/01/2018 – 05:32:02
Building 1, Machine #2
Gauge: Bearing Health
Detail: Bearing fault detected.
Corrective Action: Please inspect
bearing for cage, race or
ball / roller damage.
$$$
Understanding the Value of
Predictive Maintenance
In the manufacturing world, improving the utilization of assets and increased
productivity are among the most important goals. Reliable assets reduce downtime,
improve production quality and get product out the door faster.
In the manufacturing world, improving the
utilization of assets and increased productivity
are among the most important goals. Reliable
assets reduce downtime, improve production
quality and get product out the door faster.
Understanding the
Value of Predictive
Maintenance
$$$
Scheduled:
Routine
maintenance
and cleaning,
installing
updates, etc.
Two types
of downtime
In the manufacturing world, improving the
utilization of assets and increased productivity
are among the most important goals. Reliable
assets reduce downtime, improve production
quality and get product out the door faster.
Understanding the
Value of Predictive
Maintenance
$$$
Unscheduled:
Repairs to
equipment that
has stopped
performing its
assigned function
or is performing
its function
inadequately.
Don’t bring me down
$$$
With MachineSense,
you’ll know exactly
what’s going on with
your machines so that
you can avoid unplanned
downtime and dramati-
cally increase productivi-
ty and profits.
70%
or more companies
lack awareness of when
equipment is due for
maintenance, upgrade
or replacement.
are among the most important goals. Reliable
assets reduce downtime, improve production
quality and get product out the door faster.
Value of Predictive
Maintenance
$$$
With MachineSense,
you’ll know exactly
what’s going on with
your machines so that
you can avoid unplanned
downtime and dramati-
cally increase productivi-
46%of downtime is
due to machinery
failure/malfunction.
of downtime is due
to software failure/
malfunction.
40%
Predictive
maintenance...
tell me something good
Installing predictive maintenance
equipment helps to determine
the condition of your process.
The right system provides
actionable intelligence, which
warns of impending failure if
reported issues are not addressed.
quality and get product out the door faster.aintenance
$$$
Poorly maintained
equipment results
in lost production
time and lost profits.
Unscheduled repairs
are costly. Some studies
indicate that repairs
account for 15% of
total expenses.
Tell me
where it
hurts
With MachineSense,
you’ll know exactly
what’s going on with
your machines so that
you can avoid unplanned
downtime and dramati-
cally increase productivi-
ty and profits.
Ask us how we can help
implement a predictive
maintenance program
for you today!
Does it
really
work?
The ideal predictive
maintenance system
will allow for scheduling
of maintenance prior to equipment
failure, which will help to eliminate
unplanned downtime, reduce repair
costs and equipment failures and slow
asset deterioration.
With MachineSense,
you’ll know exactly
what’s going on with
your machines so that
you can avoid unplanned
downtime and dramati-
cally increase productivi-
ty and profits.
Ask us how we can help
implement a predictive
maintenance program
for you today!
Does it really
save money?
	 Not only is a predictive
	 maintenance program
	 far less expensive than a
	 reactive program – some
	 studies claim up to 40%
less expensive, but for every $1 spent
to improve equipment there is a $5-10
return to the bottom line.
But, is it really
easy to install?
MachineSense’s wearable-solutions all
non-invasively upgrade today’s equipment
today. We make it super simple and
inexpensive to upgrade your existing
equipment with easy-to-
attach component and
electrical sensors that
monitor critical systems
and assets.
Start
me upThe most effective approach is to use
a predictive maintenance solution
that readily installs to your existing
equipment and has a powerful analytics
software package that will collect data
from your monitored equipment in real
time, compare the data with established
baselines, assess the condition of the
equipment and use analytics to effectively
manage maintenance activities.
With MachineSense, you’ll know exactly
what’s going on with your machines so
that you can avoid unplanned downtime
and dramatically increase productivity
and profits. Ask us how we can help
implement a predictive maintenance
program for you today!
PH: +1-443-457-1165 | MachineSense.com
The Future of
Manufacturing is Here.
Easy to afford	 Easy to understand
Easy to install	 Easy to secure
Retrofittable Predictive Maintenance
for Today’s Equipment
MS-BROC-001-0418

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VIBRATION AND POWER ANALYZER By Zreyas Technology Private Limited

  • 1. Industry 4.0 hype have your head spinning? RelaxThe spin stops here PREDICTIVE MAINTENANCE AND ANALYTICS TECHNOLOGY
  • 2. Power Analyzer Major Asset Motor Compressed Railcar Unloading Utility Power Analyzer Utility Vacuum Conveying Utility Major and VF Gearb Rotati Centra Utility Railcar Unloading Utility Power Analyzer Utility Vacuum Conveying Utility Major Asset Motor and VFD Nodes Gearbox and Rotational Nodes Central Drying Utility HVAC U Water Utility Compr Air Uti Railcar Unloading Utility Power Analyzer Utility Vacuum Conveying Utility Major Asset Motor and VFD Nodes Gearbox and Rotational Nodes Central Drying Utility HVAC Utility Water Chilling Utility Compressed Air Utility THE GENIUS FOR TODAY’S FACTORY Does Industry 4.0 hype have your head spinning about the factory of the future and connectivity of tomorrow’s equipment? Tired of suppliers trying to pitch you new, interconnected 4.0 equipment that operates the same way, same speed? Welcome to the 4.0 No-Spin Zone. Our solutions all non-invasively upgrade today’s equipment today, so you can monitor and be aware of upcoming service issues within critical factory systems including power, vacuum, compressed air, dehumidified air, HVAC and more. We make it super simple and inexpensive to upgrade your existing equipment with easily attached component and electrical sensors that monitor critical systems and assets. With MachineSense, you’ll know exactly what’s going on with today’s machines, so you’ll avoid unplanned downtime and dramatically increase productivity and profits. Welcome to the 4.0 No-Spin Zone More success, production, and profits with the equipment you own today EASY TO AFFORD EASY TO INSTALL EASY TO UNDERSTAND EASY TO SECURE
  • 3. MachineSense’s affordable and patented solutions let you look into the future to predict machine malfunction and failure. Maximum uptime. Maximum profits. Eliminate unplanned machine downtime Vacuum Pump Analyzer Power Toroids Power Analyzer Router Cloud-based servers Data Hub CrystalBall™ Predictive Maintenance and Analytics Software Actionable Maintenance Advice How it WORKS Data Analytics Patent pending advanced Meta-Data Analytics Engine provides deep machine learning and statistical analysis. Mobile App Local machine intelligence is provided to smart devices through a user-friendly app, featuring easy-to-read gauge graphics and corrective action alerts. CrystalBall TM Desktop Software Proprietary plantwide software packages provide an easy-to- understand factory dashboard of all connected assets. Includes analytics, Maintenance, Repair and Operations (MRO) actionable advice, trend data, histograms and more. MachineSense’s Industry 4.0 solution is proprietary and patent pending engineered technology. Optimize your operations. Quick and easy. Economical packaged solutions Wearable Sensors Non-invasive, machine sensors easily attach to the machine or components to be monitored using existing power. Data Hub Middleware Wi-Fi and Ethernet enabled data hub can connect to multiple sensors. Plus, it’s Edge computing enabled for at-site storage and analytics. IoT CloudMachineSense cloud infrastructure for real time sensor data analytics and historical data storage. Only encrypted sensor data is sent to the cloud and analyzed. MachineSense never senses or records process data, and never takes control of the machine or component, avoiding potential security threats. It includes easy-to-install machine condition sensors and powerful, secure cloud-based, analytic software to provide affordable predictive and prescriptive maintenance solutions for manufacturing equipment. MachineSense sensors are placed directly on your machines or components to automatically monitor condition. The sensor data transmits to an easy-to-install gateway and is then sent to cloud-based servers running powerful analytic software. Results are transmitted from the server to a user-friendly app, where you will view real time machine condition and maintenance advice. Monitoring is not predictive maintenance Far beyond the monitoring capabilities and trending packages being touted by new entrants to the field of predictive maintenance and analytics, MachineSense products ‘listen’ to key assets and components to detect changing health and operating conditions long before the machine controller issues a warning or alarm condition. Machine control data typically only shows process data, whereas MachineSense actually analyzes the data from vital machine components, such as gearboxes, heaters, pumps and more. The MachineSense prescriptive maintenance solution provides actionable maintenance advice and allows you to schedule maintenance at a convenient time rather than suffer a costly shut down. Taking you to the EDGE MachineSense products use new and advanced EDGE technology. DEVICE EDGE processes large amounts of real-time data, analyzes it at the sensor, and applies our advanced vertical analytics in the data hub, so only the stats and completed analysis needs to be transferred to the cloud. EDGE technology can replace the public cloud with an on-premises EDGE CLOUD (i.e.: factory installed server). This will eliminate the need to send data over the internet, to the cloud, and back. Faster, better, smarter advantages for you: • Bypass IT security concerns with the current IoT approach. • Reduce potential subscription fees related to data transfer and possibly storage. • Improve data integrity. • Real-time and quasi real-time analytics without internet and cloud latency.
  • 4. • 24/7 power analysis for industrial applications, no manual measurements. • Real time and historic electrical power consumption data. • Available in single and multiport variations, and for VFD applications. Diagnose electrical issues. Optimize energy usage. Power Analyzer Power Analyzer diagnoses everyday electrical problems including costly issues that can result in lengthy downtime such as motor burnout, control and display memory loss, and failing transformers, VFD drives, capacitors and more. MachineSense’s Power Analyzer uses patented local EDGE and cloud-based analytics technology to capture, interpret and diagnose the data obtained from electrical components and internal power distribution. Easy-to-understand dashboard gauges warn users of pending failure of stator windings, motor bearings and heaters as well as all common power line issues such as sag, swell, harmonics, ground faults and imbalances. The data is presented in a manner that it is easily understood by plant personnel regardless of any electrical engineering experience. Power Analyzer measures and tracks: • Average three-phase voltage • Average three-phase current • Power factor • Active “working” power • Power waveforms • Cumulative active energy • Ground faults • Power quality harmonic distortion for current and voltage • All values needed for energy optimization • Reports phase imbalance • Machine on-time MachineSense Crystalball Software All MachineSense products work in conjunction with Crystalball™ a powerful software package that provides a factory dashboard of all connected assets. Through the software the user can set up alarms and alarm recipients. Six months of historic data is available through equipment performance trend lines. And, a streamlined dashboard interface delivers a clear summary of the powerful analytics for all monitored equipment, neatly organized by department and location. Crystalball offers easy-to-understand diagnostic and actionable maintenance advice via text or email messages and handheld or desktop dashboards, in advance of machine or component failure. No manual data analysis is required. Every manufacturer has electrical issues. These issues can, and will, affect productivity, machine performance and electrical costs. MachineSense, and our proprietary Power Analyzer technology, is designed to help diagnose everyday electrical issues and present them in a way that can be easily understood by plant maintenance and management alike, regardless of experience on electrical components and related issues. Installed Power Analyzer Designed for quick install, with simple, graphic-based instructions included.
  • 5. Know the condition of your pump. Avoid unplanned downtime. Vacuum Pump Analyzer Increase productivity with continuous monitoring and analysis of rotating components. Component Analyzer MachineSense’s Vacuum Pump Analyzer proprietary analytics algorithm tracks and compares the collected data against a baseline to determine overall pump health. Filter status, oil status, pump utilization and vacuum or pressure level trends are all constantly monitored. Visualization of valuable operating metrics is delivered through easy- to-understand mobile and desktop dashboards. • Tracks operating conditions and trend health of vacuum conveying pumps 24/7. • Cloud based analytics and easy-to-understand dashboard gauges require no advanced training or expertise. • Continuous monitoring enables early detection of symptoms that appear under varying load conditions. The MachineSense Vacuum Pump Analyzer monitors operating condition and trend health of pumps and blowers in various industrial applications. The Vacuum Pump Analyzer sensors easily attach to the pump exterior and constantly measure vibration and vacuum, plus ambient temperature and pressure. A plug-in connection reliably powers the sensor, unlike competitive units that rely on batteries for power. Measures and predicts: • Filter condition • Vacuum analytics • Oil condition • Bearing condition • Pump health Traditional Frequency-Domain data and analytics (coming soon) add enhanced diagnosis capabilities for bearing and gearbox faults initially, with other device libraries being added each month. Visualization of key operating and analytic results are conveniently delivered 24/7 via web browser or mobile app in easy-to-understand dashboard gauges, and via email / text alerts. No advanced training or expertise is needed. • Tracks trend health and ambient operating conditions of rotating machinery components 24/7. • Local EDGE analytics enable continuous high speed data monitoring, reduce data transfer, and increase data integrity. • Continuous monitoring enables early detection of symptoms that appear under varying operating conditions. • Cloud-based dashboard gauges summarize advanced analytics into easy-to-understand results that require no advanced training or expertise. The easy-to-install MachineSense™ Component Analyzer constantly tracks the operating condition and trend health of rotating components in industrial machinery. Easy-to-understand icons direct users to view component health trends displaying up to six months of operating history. Customizable threshold values allow users to identify preferred maintenance conditions, unhealthy operating conditions, or deteriorated component health. Patented time-domain data sampling methods enable continuous trend monitoring to spot anomalies and repeatable events that occur under changing process or operating conditions, allowing early detection of developing component health issues, and the operating trends that may be causing them. Measures and predicts: • Machine utilization • Ambient operating conditions • Bearing health • Belt-drive misalignment • Abnormal vibration • Sensor installation Status – 03/01/2018 – 05:32:02 Building 1, Machine #2 Gauge: Bearing Health Detail: Bearing fault detected. Corrective Action: Please inspect bearing for cage, race or ball / roller damage. Verify proper shaft alignment and lubricant to avoid excessive wear. Status – 03/01/2018 – 05:32:02 Building 1, Machine #2 Gauge: Bearing Health Detail: Bearing fault detected. Corrective Action: Please inspect bearing for cage, race or ball / roller damage. Status – 03/01/2018 – 05:32:02 Building 1, Machine #2 Gauge: Bearing Health Detail: Bearing fault detected. Corrective Action: Please inspect bearing for cage, race or ball / roller damage. Verify proper shaft alignment and lubricant to avoid excessive wear. Status – 03/01/2018 – 05:32:02 Building 1, Machine #2 Gauge: Bearing Health Detail: Bearing fault detected. Corrective Action: Please inspect bearing for cage, race or ball / roller damage.
  • 6. $$$ Understanding the Value of Predictive Maintenance In the manufacturing world, improving the utilization of assets and increased productivity are among the most important goals. Reliable assets reduce downtime, improve production quality and get product out the door faster. In the manufacturing world, improving the utilization of assets and increased productivity are among the most important goals. Reliable assets reduce downtime, improve production quality and get product out the door faster. Understanding the Value of Predictive Maintenance $$$ Scheduled: Routine maintenance and cleaning, installing updates, etc. Two types of downtime In the manufacturing world, improving the utilization of assets and increased productivity are among the most important goals. Reliable assets reduce downtime, improve production quality and get product out the door faster. Understanding the Value of Predictive Maintenance $$$ Unscheduled: Repairs to equipment that has stopped performing its assigned function or is performing its function inadequately. Don’t bring me down $$$ With MachineSense, you’ll know exactly what’s going on with your machines so that you can avoid unplanned downtime and dramati- cally increase productivi- ty and profits. 70% or more companies lack awareness of when equipment is due for maintenance, upgrade or replacement. are among the most important goals. Reliable assets reduce downtime, improve production quality and get product out the door faster. Value of Predictive Maintenance $$$ With MachineSense, you’ll know exactly what’s going on with your machines so that you can avoid unplanned downtime and dramati- cally increase productivi- 46%of downtime is due to machinery failure/malfunction. of downtime is due to software failure/ malfunction. 40% Predictive maintenance... tell me something good Installing predictive maintenance equipment helps to determine the condition of your process. The right system provides actionable intelligence, which warns of impending failure if reported issues are not addressed. quality and get product out the door faster.aintenance $$$ Poorly maintained equipment results in lost production time and lost profits. Unscheduled repairs are costly. Some studies indicate that repairs account for 15% of total expenses. Tell me where it hurts With MachineSense, you’ll know exactly what’s going on with your machines so that you can avoid unplanned downtime and dramati- cally increase productivi- ty and profits. Ask us how we can help implement a predictive maintenance program for you today! Does it really work? The ideal predictive maintenance system will allow for scheduling of maintenance prior to equipment failure, which will help to eliminate unplanned downtime, reduce repair costs and equipment failures and slow asset deterioration. With MachineSense, you’ll know exactly what’s going on with your machines so that you can avoid unplanned downtime and dramati- cally increase productivi- ty and profits. Ask us how we can help implement a predictive maintenance program for you today! Does it really save money? Not only is a predictive maintenance program far less expensive than a reactive program – some studies claim up to 40% less expensive, but for every $1 spent to improve equipment there is a $5-10 return to the bottom line. But, is it really easy to install? MachineSense’s wearable-solutions all non-invasively upgrade today’s equipment today. We make it super simple and inexpensive to upgrade your existing equipment with easy-to- attach component and electrical sensors that monitor critical systems and assets. Start me upThe most effective approach is to use a predictive maintenance solution that readily installs to your existing equipment and has a powerful analytics software package that will collect data from your monitored equipment in real time, compare the data with established baselines, assess the condition of the equipment and use analytics to effectively manage maintenance activities. With MachineSense, you’ll know exactly what’s going on with your machines so that you can avoid unplanned downtime and dramatically increase productivity and profits. Ask us how we can help implement a predictive maintenance program for you today!
  • 7. PH: +1-443-457-1165 | MachineSense.com The Future of Manufacturing is Here. Easy to afford Easy to understand Easy to install Easy to secure Retrofittable Predictive Maintenance for Today’s Equipment MS-BROC-001-0418