Non Traditional Machining is playing vital role in now a days in mechanical Industries so student it should be need sound knowledge in this particular subject due to impact of this subject i am prepare in this materials it is most useful for my students...
All The Best ...
By: Author-Prof.S.Sathishkumar
Unit -1-Theory of Metal Cutting
Manufacturing Technology is much more essential subjects for Mechanical Engineering According that i am prepare study material for Manufacturing Technology-2 UNIT wise ......1 st unit covered more then enough for this materials get wide knowledge from Manufacturing Division.....
All The Best My Dear Hearts
Remaining Units i will update soon ....
Thank you ....
By: Prof.S.Sathishkumar
UNCONVENTIONAL MACHINING PROCESS CLASSIFICATION-MECHANICAL ENERGY METHODS-ELECTRICAL ENERGY METHODS-CHEMICAL ENERGY METHODS-ELECTRO CHEMICAL ENERGY METHODS-THERMALENERGY METHODS.
Non Traditional Machining is playing vital role in now a days in mechanical Industries so student it should be need sound knowledge in this particular subject due to impact of this subject i am prepare in this materials it is most useful for my students...
All The Best ...
By: Author-Prof.S.Sathishkumar
Unit -1-Theory of Metal Cutting
Manufacturing Technology is much more essential subjects for Mechanical Engineering According that i am prepare study material for Manufacturing Technology-2 UNIT wise ......1 st unit covered more then enough for this materials get wide knowledge from Manufacturing Division.....
All The Best My Dear Hearts
Remaining Units i will update soon ....
Thank you ....
By: Prof.S.Sathishkumar
UNCONVENTIONAL MACHINING PROCESS CLASSIFICATION-MECHANICAL ENERGY METHODS-ELECTRICAL ENERGY METHODS-CHEMICAL ENERGY METHODS-ELECTRO CHEMICAL ENERGY METHODS-THERMALENERGY METHODS.
Non conventional Machining processes For B.Tech Mechanical EngineeringHirakjyotiNath6
This Presentation is based on the various Non Conventional Machining Processes. All the Processes are discussed in detail along with their Working Principles, Applications and Advantages/Disadvantages. It would be helpful for College Presentations. Ultrasonic machining Process, Electric discharge machining Process, Electrochemical Machining Process, Water jet machining Process, Electrolytic Grinding Process, Abrasive waterjet machining Process, Electron beam machining Process, Laser beam machining Process, Electrochemical grinding Process. Plasma Arc Cutting
Non-traditional machining, also known as “non-conventional machining” or “modern machining method”, generally refers to the machining method of removing or adding materials with energy of electricity, heat energy, light energy, electrochemical energy, chemical energy, sound energy and special mechanical energy,
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The empire's roots lie in the city of Rome, founded, according to legend, by Romulus in 753 BCE. Over centuries, Rome evolved from a small settlement to a formidable republic, characterized by a complex political system with elected officials and checks on power. However, internal strife, class conflicts, and military ambitions paved the way for the end of the Republic. Julius Caesar’s dictatorship and subsequent assassination in 44 BCE created a power vacuum, leading to a civil war. Octavian, later Augustus, emerged victorious, heralding the Roman Empire’s birth.
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Culturally, the Romans were eclectic, absorbing and adapting elements from the civilizations they encountered, particularly the Greeks. Roman art, literature, and philosophy reflected this synthesis, creating a rich cultural tapestry. Latin, the Roman language, became the lingua franca of the Western world, influencing numerous modern languages.
Roman architecture and engineering achievements were monumental. They perfected the arch, vault, and dome, constructing enduring structures like the Colosseum, Pantheon, and aqueducts. These engineering marvels not only showcased Roman ingenuity but also served practical purposes, from public entertainment to water supply.
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In this webinar you will learn how your organization can access TechSoup's wide variety of product discount and donation programs. From hardware to software, we'll give you a tour of the tools available to help your nonprofit with productivity, collaboration, financial management, donor tracking, security, and more.
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June 3, 2024 Anti-Semitism Letter Sent to MIT President Kornbluth and MIT Cor...Levi Shapiro
Letter from the Congress of the United States regarding Anti-Semitism sent June 3rd to MIT President Sally Kornbluth, MIT Corp Chair, Mark Gorenberg
Dear Dr. Kornbluth and Mr. Gorenberg,
The US House of Representatives is deeply concerned by ongoing and pervasive acts of antisemitic
harassment and intimidation at the Massachusetts Institute of Technology (MIT). Failing to act decisively to ensure a safe learning environment for all students would be a grave dereliction of your responsibilities as President of MIT and Chair of the MIT Corporation.
This Congress will not stand idly by and allow an environment hostile to Jewish students to persist. The House believes that your institution is in violation of Title VI of the Civil Rights Act, and the inability or
unwillingness to rectify this violation through action requires accountability.
Postsecondary education is a unique opportunity for students to learn and have their ideas and beliefs challenged. However, universities receiving hundreds of millions of federal funds annually have denied
students that opportunity and have been hijacked to become venues for the promotion of terrorism, antisemitic harassment and intimidation, unlawful encampments, and in some cases, assaults and riots.
The House of Representatives will not countenance the use of federal funds to indoctrinate students into hateful, antisemitic, anti-American supporters of terrorism. Investigations into campus antisemitism by the Committee on Education and the Workforce and the Committee on Ways and Means have been expanded into a Congress-wide probe across all relevant jurisdictions to address this national crisis. The undersigned Committees will conduct oversight into the use of federal funds at MIT and its learning environment under authorities granted to each Committee.
• The Committee on Education and the Workforce has been investigating your institution since December 7, 2023. The Committee has broad jurisdiction over postsecondary education, including its compliance with Title VI of the Civil Rights Act, campus safety concerns over disruptions to the learning environment, and the awarding of federal student aid under the Higher Education Act.
• The Committee on Oversight and Accountability is investigating the sources of funding and other support flowing to groups espousing pro-Hamas propaganda and engaged in antisemitic harassment and intimidation of students. The Committee on Oversight and Accountability is the principal oversight committee of the US House of Representatives and has broad authority to investigate “any matter” at “any time” under House Rule X.
• The Committee on Ways and Means has been investigating several universities since November 15, 2023, when the Committee held a hearing entitled From Ivory Towers to Dark Corners: Investigating the Nexus Between Antisemitism, Tax-Exempt Universities, and Terror Financing. The Committee followed the hearing with letters to those institutions on January 10, 202
Instructions for Submissions thorugh G- Classroom.pptxJheel Barad
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Introduction to AI for Nonprofits with Tapp NetworkTechSoup
Dive into the world of AI! Experts Jon Hill and Tareq Monaur will guide you through AI's role in enhancing nonprofit websites and basic marketing strategies, making it easy to understand and apply.
The French Revolution, which began in 1789, was a period of radical social and political upheaval in France. It marked the decline of absolute monarchies, the rise of secular and democratic republics, and the eventual rise of Napoleon Bonaparte. This revolutionary period is crucial in understanding the transition from feudalism to modernity in Europe.
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2. INTRODUCTION
Man u fact u r in g processes can be broadly div ided in t o t wo grou ps:
a) pr imar y man u fact u r in g processes : Prov ide basic sh ape an d siz e
b) secon dar y man u fact u r ing processes : Prov ide fin al sh ape an d
siz e wit h t igh t er con t rol on dimen sion , su r face ch ar act er istics
Mat er ial remov al processes on ce again can be div ided in t o t wo
grou ps
1. Con ven tion al Mach in in g Processes
2 . Non - Tr adit ion al Man u fact u r ing Processes or n on - con v en t ion al
Man u fact u r in g processes
Con v en t ion al Mach in in g Processes most ly remov e mat er ial in
th e for m of ch ips by applyin g forces on th e wor k mater ial with
a wedge sh aped cu t t in g t ool t h at is h arder t h an t h e wor k
mat er ial u n der mach in in g con dit ion .
3. The major characteristics of conventional machining are:
• Generally macroscopic chip formation by shear deformation
• Material removal takes place due to application of cutting forces – energy
domain can be classified as mechanical
• Cutting tool is harder than work piece at room temperature as well as under
machining conditions
Non-conventional manufacturing processes is defined as a group of processes
that remove excess material by various techniques involving mechanical, thermal,
electrical or chemical energy or combinations of these energies but do not use a
sharp cutting tools as it needs to be used for traditional manufacturing processes.
The major characteristics of Non-conventional machining are:
1. Material removal may occur with chip formation or even no chip formation may
take place. For example in AJM, chips are of microscopic size and in case of
Electrochemical machining material removal occurs due to electrochemical
dissolution at atomic level.
4. The major characteristics of Non-conventional machining:
2. In NCM, there may not be a physical tool present. For example in laser jet machining,
machining is carried out by laser beam. However in Electrochemical Machining there
a physical tool that is very much required for machining
3. In NCM, the tool need not be harder than the work piece material. For example, in
copper is used as the tool material to machine hardened steels.
4. Mostly NCM processes do not necessarily use mechanical energy to provide material
removal. They use different energy domains to provide machining. For example, in
USM, AJM, WJM mechanical energy is used to machine material, whereas in ECM
electrochemical dissolution constitutes material removal.
5. Needs for Non Traditional Machining
Extremely hard and brittle materials or Difficult to machine materials are difficult to
machine by traditional machining processes.
When the workpiece is too flexible or slender to support the cutting or grinding
forces.
When the shape of the part is too complex.
Intricate shaped blind hole – e.g. square hole of 15 mmx15 mm with a depth of 30
mm
Deep hole with small hole diameter – e.g. φ 1.5 mm hole with l/d = 20
Machining of composites.
6. CLASSIFICATION OF NON-CONVENTIONAL
METHOD
classification of NTM processes is carried out depending on the nature of
energy used for material removal.
1. Mechanical Processes
• Abrasive Jet Machining (AJM)
• Ultrasonic Machining (USM)
• Water Jet Machining (WJM)
• Abrasive Water Jet Machining (AWJM)
2. Electrochemical Processes
• Electrochemical Machining (ECM)
• Electro Chemical Grinding (ECG)
• Electro Jet Drilling (EJD)
3. Electro-Thermal Processes
• Electro-discharge machining (EDM)
• Laser Jet Machining (LJM)
• Electron Beam Machining (EBM)
4. Chemical Processes
• Chemical Milling (CHM)
• Photochemical Milling (PCM)
7. Abrasive Jet Machining
In Abrasive Jet Machining (AJM), abrasive particles are made to impinge
on the work material at a high velocity. The high velocity abrasive
particles remove the material by micro-cutting action as well as brittle
fracture of the work material.
8. Construction of Abrasive Jet Machining (AJM):
Filter: It filters the gas before entering the
compressor and mixing chamber.
Compressor: It pressurizes the gas.
Pressure gauges and flow regulators: They
are used to control the pressure and regulate
the flow rate of abrasive jet.
Mixing chamber: It is used to mix the gas and
abrasive particles.
Hopper: Hopper is used for feeding the
abrasive powder.
Vibrator: It is provided below the mixing
chamber. It controls the abrasive powder feed
rate in the mixing chamber.
Nozzle: It forces the abrasive jet over the
workpiece. Nozzle is made of hard and
resistant material like tungsten carbide.
9. Working
Dry air or gas is filtered and compressed by passing it through the filter
and compressor.
A pressure gauge and a flow regulator are used to control the pressure
and regulate the flow rate of the compressed air.
Compressed air is then passed into the mixing chamber. In the mixing
chamber, abrasive powder is fed. A vibrator is used to control the feed
of the abrasive powder. The abrasive powder and the compressed air
are thoroughly mixed in the chamber. The pressure of this mixture is
regulated and sent to nozzle.
The nozzle increases the velocity of the mixture at the expense of its
pressure. A fine abrasive jet is rendered by the nozzle. This jet is used to
remove unwanted material from the workpiece.
10. Electron Beam Machining (EBM)
EBM is a metal removal process by a high velocity focused stream of
electrons. As the electrons strike the workpiece with high velocity ,their
kinetic energy is transformed into thermal energy which melts and vaporizes
the material.
Like other this machines is also used to remove material.
11. CONSTRUCTION & WORKING OF EBM
It consists of electron gun, diaphragm, focusing lens, deflector
coil, etc. In order to avoid collision of accelerated electrons with
air molecules, vacuum is required. The electron gun is
responsible for the emission of electrons, which consists of
following three main parts.
1.TUNGSTEN FILAMENT: it is connected to negative terminal of
the DC power supply and acts as cathode.
2.GRID CUP: it is negatively based with respect to the filament.
3.ANODE: it is connected to positive terminal of the DC power
supply.
When the high voltage DC source is given to the electron
gun, tungsten filament wire gets heated. Due to this high
temperature, electrons are emitted from tungsten filament.
These electrons are directed by grid cup to travel towards
downwards and they are attracted by anode. The high
velocity of these electrons are maintained till they strike
the work-piece. It becomes possible because the
electrons travel through the vacuum. This high velocity
electron beam, after leaving the anode, passes through
the tungsten diaphragm and then through the
electromagnetic focusing lens.
Focusing lens are used to focus the