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Rupak Bhattacharyya et al. (Eds) : ACER 2013,
pp. 393–406, 2013. © CS & IT-CSCP 2013 DOI : 10.5121/csit.2013.3237
A 2D MODELLING OF THERMAL HEAT SINK
FOR IMPATT AT HIGH POWER MMW
FREQUENCY
Sohom Kumar Mitra1
and Moumita Mukherjee2
1
Department of Electronics & Communication Engineering, Sabita Devi
Education Trust- Brainware group of institutions under West Bengal University
of Technology (WBUT), Barasat, West Bengal, India
sohomkumarmitra@rediffmail.com
2
CMSDS, Institute of Radio Physics and Electronics, University of Calcutta,
Kolkata, West Bengal, India
mukherjee_phys@yahoo.in
ABSTRACT
A very useful method of formulating the Total Thermal Resistance of ordinary mesa structure of
DDR IMPATT diode oscillators are presented in this paper. The main aim of this paper is to
provide a 2D model for Si and SiC based IMPATT having different heat sinks (Type IIA
diamond and copper) at high power MMW frequency and study the characteristics of Total
thermal resistance versus diode diameter for both the devices. Calculations of Total thermal
resistances associated with different DDR IMPATT diodes with different base materials
operating at 94 GHz (W-Band) are included in this paper using the author’s developed
formulation for both type-IIA diamond and copper semi-infinite heat sinks separately. Heat
Sinks are designed using both type-IIA diamond and copper for all those diodes to operate near
500 K (which is well below the burn-out temperatures of all those base materials) for CW
steady state operation. Results are provided in the form of necessary graphs and tables.
KEYWORDS
IMPATT Diode, Junction Temperature, Lumped Analytical Model, Thermal Resistance, Heat
sink
1. INTRODUCTION
Avalanche Transit Time (ATT) Diodes which include IMPATTs, TRAPATTs, and BARITTs and
so on are potential solid-state sources for Microwave power. In the past decade the advances in
IMPATT device technology has made it possible to use this device in various communication
systems operating in millimeter wave and sub-millimeter wave bands of frequency ranges which
provides advantages such as increased resolution and use of low voltage power supplies. The
availability of several atmospheric window frequencies in the mm-wave frequency range (30-300
GHz) has further increased the usefulness of IMPATT diodes which can now produce appreciable
amounts of millimeter wave power at very high frequencies of operation. Conventional Si and
GaAs based IMPATT diodes were found to be reliable but they are limited by power and
operating frequencies due to the limitation imposed by their inherent material parameters. Wide
Band Gap (WBG) semiconductor such as Silicon Carbide (SiC) has received remarkable attention
394 Computer Science & Information Technology (CS & IT)
during the last decade as a promising device material for high-temperature, high-frequency and
high- power device applications due to its high thermal conductivity, high saturation velocity of
charge carriers and high critical field for breakdown. For this reason the author has chosen 4H-
SiC as the base material. SiC crystallizes in numerous polytypes. The three most common
polytypes are the cubic phase, 3C and the hexagonal phases, 4H, and 6H-SiC. The cubic structure,
referred to as β-SiC, is expected to have the highest saturation drift velocity. However, the energy
band gap of the 3C phase is significantly smaller than either the 4H or 6H phases, implying a
lower breakdown voltage. In addition to this, β-SiC is difficult to grow in a mono-crystalline form
due to its meta-stability resulting in a solid-state transformation into an alpha (α)-structure. Due to
difficulty in the growth of β-SiC, most of the efforts for producing bulk monocrystalline growth
have concentrated on the more easily prepared α-polytypes, referred to as 4H-SiC and 6H-SiC.
Thus due to the availability and quality of reproducible single-crystal wafers in these polytypes,
4H- and 6H-SiC-based electronic devices presently exhibit the most promise. The energy band
gap of >3.0 eV in hexagonal (4H and 6H) SiC enables the devices based on such materials, to
support peak internal electric field (Ec) about ten times higher than Si and GaAs. Higher Ec
increases the breakdown voltage, an essential criterion for generation of high output power in a
device. Higher electric field (Ec) also permits incorporation of higher doping level in the
depletion layer of the device, which in turn, reduces the width of the active region. Thus the
device layers can be made very thin. The transit times of carriers become very small in a thin
layered semiconductor if the carrier drift velocities are high. The intrinsic material parameters of
hexagonal SiC are thus favorable for the realization of high power devices. It is well known that
the efficiency of the IMPATT diode is relatively low [Practically 5-15% for CW operation], a
large fraction of the dc power is dissipated as heat in the high-field region. For this reason the
temperature of the junction rises above ambient, and in many cases output power of oscillator is
limited by the rate at which heat can be extracted from the device. As junction temperature
increases, the reverse saturation current rises exponentially and eventually leads to thermal
runway phenomenon resulting the burning out of the device. Since in contrast to the avalanche
current, the reverse saturation current does not require a large voltage to sustain it, the voltage
begins to decrease when the junction gets hot enough for the reverse current to constitute a
significant fraction of the total current. A thermally induced DC negative resistance is produced,
causing the current to concentrate in the hottest part of the diode. As well as leading to the
eventual burn-out of the junction, the increased saturation current at elevated temperatures
produces degradation in the oscillator performance at power levels below the burn-out value. The
increased reverse saturation current produces a faster build-up of the avalanche current and
degrades the negative resistance of the device. Thus, in general, the oscillator efficiency will
begin to decrease at power levels just below the burn-out power. As the band-gap of the
semiconductor becomes larger the reverse saturation current associated with it becomes smaller
and consequently the burn-out temperature of the junction rises. Properly designed diode and
heat-sink are required for generating appreciable RF power from the CW Si-IMPATT oscillators
without device burn-out during steady state operation.
Due to very small DC to RF conversion efficiency of the CW IMPATT devices a large amount of
the DC power actually dissipated in the device during steady state operation of the oscillator. That
actually increases its internal temperature i.e. junction temperature well above the ambient
temperature. If the device’s junction temperature becomes too high, the device may suffer
permanent damage or burn-out. This is the reason for which IMPATT devices are packaged with
heat sinks so that heat can be conducted away from the device during steady state operation. Heat
sink dimensions are chosen properly such that total thermal resistance attains such a value that
can keep the junction temperature of the device well below the burn-out temperature (different for
different base materials) during CW steady state operation of the oscillator.
Computer Science & Information Technology (CS & IT) 395
Schematic diagram of a resonant cap cavity IMPATT oscillator is shown in Figure 1. Heat sink is
attached below the device. At the upper side of the device a bias post Figure 1 is connected with
the device through package cap and one or more gold plate lead(s) as shown in Figure 2 to supply
DC bias current. So if we consider the junction of the device as the heat source during steady state
operation of the oscillator then it is clearly visible that there are two paths for heat from the
junction to flow towards the ambient. First one is below the junction, i.e. junction → diode
portion below the junction → heat sink → ambient. And the second path is above the junction,
i.e. junction → diode portion above the junction → gold plat lead(s) → package cap → disc cap
& bias post → ambient. Cut way of packaged IMPATT diode is shown in Figure 2.
In this figure the detail structure of the device with the package and heat sink is clearly visible.
Figure 1. Schematic diagram of W-Band resonant cap cavity
Figure 2. Cut way of Packaged IMPATT Diode
The rest of this paper is organized as follows. Section 2 describes the details of the actual
formulation of the Total Thermal Resistance. Section 3 provides the algorithm used to design the
heat sinks for IMPATT oscillators to operate in a particular junction temperature during
continuous wave steady state operation. Designed Heat Sink Dimensions (using Diamond and
Copper both), calculated Total Thermal Resistances and Junction Temperatures for different CW
DDR IMPATT diodes with different base materials operating at 94 GHz (W-Band) are studied
and compared in Section 4. Results are provided in this section in terms of necessary plots and
tables.
396 Computer Science & Information Technology (CS & IT)
2. FORMULATION OF TOTAL THERMAL RESISTANCE
Consider a cylindrical block of a material of face area A, thickness L and the temperature of the
upper and lower faces are T1 and T2 K respectively (T1 > T2). So heat will conduct from the hotter
face to the colder face. If Q be the amount of heat conducted in time t second, then it is found
that,
ܳ∞‫,ܣ‬ ܶଵ − ܶଶ, ‫,ݐ‬
1
‫ܮ‬
.
⇒ Q =
kA(T1-T2)t
L
…………………………………..………………………(1)
Where, k is a constant, called thermal conductivity.
Figure 3. Cylindrical Block
Now the Thermal Resistance can be defined as,
Rth=
Temperature Change
Heat Flow Rate
=
T1-T2
ቀ
Q
t ቁ
…………………………………………………………(2)
So, the thermal impedance is defined as the temperature rise produced at the junction by the
dissipation of one watt of power. Now, using (1) and (2) the thermal resistance of a cylindrical
block can be formulated as,
Rth=ቀ
௅
஺.௞
ቁ, where A= πr2
[Cylinder having circular cross section of radius r]................ (3)
In this paper, our aim is to formulate the Total Thermal Resistance of the packaged IMPATT
diode over semi-infinite copper/diamond heat sink. In Figure 4 the actual structure of typical
Silicon based Ordinary Mesa diode over diamond/copper heat sink is shown. The position of the
junction along with different layers of the DDR IMPATT diode is shown in this figure in detail.
To determine the thermal resistance of the mesa diode, for simplicity its actual structure must be
approximated properly without losing accuracy significantly. Three steps of approximation of the
different layers of the mesa diode are elaborated in the Figure 5.
Computer Science & Information Technology (CS & IT) 397
Figure 4. Actual Structures of typical Si based Ordinary Mesa diode over Semi-Infinite Diamond/Copper
Heat Sink
Figure 5. Three Step Approximations for different layers of Ordinary Mesa Structure of DDR IMPATT
diode.
In the first step (step-1), different layers are assumed to have the shape described in Figure 5(a).
p-layer of the mesa DDR diode can be closely approximated to have conical shape (step-2) as
shown in Figure 5(b). In the next step (step-3) the p-layer of the diode is approximated as n
number of concentric cylinders having same axial length (dp/n) but increasing radius uniformly
from r0 to rn-1 (Figure 5(c)). As number of such cylinders (n) increases, the approximation comes
closer to the conical shape. When n → ∞, then this approximation (step-3) becomes perfectly
conical approximation (step-2) of p-layer. Finally p+ and contact-layers below the junction
together are approximated as a cylinder of fixed radius having the radius rn-1. Generally p+ and
contact-layers below the junction have square cross-sections, but in our analysis [for simplicity]
these cross-sections are approximated as circular. Heat sinks are also assumed as having circular
cross sections. Secondly for the portion of the diode above the junction Silicon n, n+ and contact
layers above the n+-layer together are approximated as a cylinder of fixed radius having the
radius r0.
398 Computer Science & Information Technology (CS & IT)
Following the above mentioned assumptions for the diode, now the Total Thermal resistance of
the ordinary mesa diode along with the heat sink and other package components and bias-post and
disc cap will be formulated in this section. A lumped analytical model of heat transfer in ordinary
mesa structure of DDR IMPATT diode on semi-infinite heat sink is shown in Figure 6.Here the p-
n junction is considered as the constant heat source (Continuous Wave operation).From the
junction of the diode the heat will continuously flow upward [through Diode (above the junction
portion), Gold Tape Lead(s), Package Cap, Disc cap & Bias-Post] and downward[through Diode
(below the junction portion), Heat Sink] to the ambient during the steady state of operation.
Figure 6. Lumped Analytical Model of Heat Transfer in Ordinary Mesa Structure of DDR IMPATT Diode
on Semi-infinite Heat Sink
First consider the downward portion of the heat flow; the thermal resistance associated with that
portion. The thermal resistance of the p-layer of the diode can be formulated as follows,
Rp=
1
π
Lt
n→∞
෍ ൦
൬
dp
n ൰
ri
2
kBase_Material
൪
n-1
i=0
……………………………………………………………….(4)
Where, ሺri+1-riሻ=
ሺ‫ݎ‬௡ିଵ − ‫ݎ‬଴ሻ
ሺ݊ − 1ሻ
Now the expressions of thermal resistances for p+
layer is,
Rp+= ቈ
dp+
πrn-1
2
kBase_Material
቉ ………………………………………………………………………(5)
Combined thermal resistance of the contact-layers below the p+-layer is,
RContact_Down=
1
π
෍
di
rn-1ki
……………………………………………………………………(6)
m-1
i=0
Where, di and ki are the thickness and thermal conductivity of the ith
contact layer [assuming total
m numbers of contact-layers are present]. Therefore the Total Thermal Resistance of the diode
below the junction can be written as,
RDiode_Down= Rp+Rp++RContact_Down…………………..……………………………………….(7)
Thermal resistance of the Heat Sink will be,
Computer Science & Information Technology (CS & IT) 399
RHeat_Sink= ቈ
LH
πRH
2
kH
቉ ……………………………………………………………………….....(8)
Where, LH and RH are the heat sink thickness and radius respectively. So the Total Thermal
Resistance below the junction (Diode + Heat Sink) can be expressed as,
RDown= RDiode_Down+RHeat_Sink………………………………………………………………..(9)
Now the Thermal Resistance of the diode above the junction has to be formulated. Following the
assumptions in Figure 5 expressions for Thermal Resistances of the n, n+, and Contact-layers are
given below.
R௡&௡శ=
1
ߨ
ቈ
d௡ + ݀௡శ
r0
2
kBase_Material
቉ ……………..……………………………………………………(10)
Where, ݀௡ and dn+ are the thicknesses of the n and n+-layers respectively. Now the combined
thermal resistance of the contact-layers over n+
layer is,
RContact_Up=
1
π
෍
di
r0ki
s-1
i=0
…………………………...………………………………………….(11)
Where, di and ki are the thickness and thermal conductivity of the ith
contact layer [assuming total
s numbers of contact-layers are present]. Therefore the Total Thermal Resistance of the diode
above the junction can be written as,
RDiode_Up= Rn&௡శ + RContact_Up………………...……………………………………………..(12)
The expressions of Thermal resistances of Gold Tape Lead(s), Package Cap and Disc Cap and
Bias-post are given in (13), (14) and (15) respectively,
RL_Effective=
൬
LLead
AEffective_Lead kAu
൰
t
………………………….………………………………….(13)
Where, t = Number of Lead(s); t = 1 or 2 or 4.
Rc= ቈ
Lpackage_cap
Aeffective_package_cap kAu
቉ ………………………..………………………………………(14)
Rc= ቈ
Lpackage_cap
Aeffective_package_cap kCu
+
‫ܮ‬௕௜௔௦_௣௢௦௧
‫ܣ‬௘௙௙௘௖௧௜௩௘_௕௜௔௦_௣௢௦௧ ݇஼௨
቉ ………………....…………………(15)
So the Total Thermal Resistance above the junction (Diode + Gold Tape Lead(s) + Package Cap+
Disc cap & Bias-post) can be expressed as,
RUP=RDiode_up+RL_effective+Rc+Rb………….………………………………………………...(16)
400 Computer Science & Information Technology (CS & IT)
During the steady state heat will flow take place from the junction (source) to the ambient (sink)
via two paths. One path is downward the junction and another is upward the junction. Now
expressions for the Thermal Resistances for both of these paths are known from equations (1) to
(16). From the lumped analytical model of heat transfer in ordinary mesa structure of DDR
IMPATT diode it can be concluded that the Equivalent Total Thermal Resistance of the whole
system will be the parallel combination of the Thermal Resistances associated with these two
paths.
RTOTAL= RUP ‖ RDOWN= ൬
RUP RDOWN
RUP + RDOWN
൰ =
RDOWN
1+ ቀ
RDOWN
RUP
ቁ
………………………………….(17)
Now the cross-sectional area of a gold tape lead is very small compared to the effective diode
cross-sectional area. That is way the effective thermal resistance of gold tape lead(s) [RL_Effective]
is very large. That makes the value of RUP very much greater compared to RDOWN [RUP >>RDOWN].
So, Total Thermal Resistance can be written as,
RTOTAL=RDOWN Since RUP≫RDOWN , ൬
RDOWN
RUP
൰ →0…………….(18)
3. ALGORITHM USED TO DESIGN THE HEAT SINKS
In Figure 7 the details of the algorithm used to design the heat sinks for IMPATT oscillators is
described as a flow chart. The given algorithm has been implemented by developing a computer
program using MATLAB software. At the first step, different input parameters (Thermal
Conductivities, Thicknesses of different layers of the diode, ambient temperature, breakdown
voltage, bias current density and efficiency) Figure 7 are taken as input of the computer program.
In the second step, the diode Thermal Resistance is found out using equation (5). Heat sink
thickness (LH) and Radius (RH) are initialized in the third step. Next in the forth step, the Thermal
resistance of the heat sink is determined. In fifth step, the Total Thermal Resistance (Diode-Heat
sink combined) is determined using equation (17) and then in the sixth step the Junction
Temperature is calculated. Now the calculated Junction Temperature is checked whether it stays
between 490 K and 520 K (seventh step).
Computer Science & Information Technology (CS & IT) 401
Figure 7. Flow Chart showing the Algorithm for Designing the Heat Sinks.
If yes then the computer program stops and gives the LH and RH values as designed values along
with corresponding Total Thermal Resistance and Junction Temperature values; if no, then the
control goes back to the fourth step with RH = RH + ∆RH (with a small increment in Heat Sink
Radius). In this way the program circulates in that loop until the condition told in seventh step is
satisfied.
4. RESULTS AND OBSERVATIONS
The formulated MATLAB program simultaneous solves the required equations and helps in
designing CW DDR IMPATT diodes with different base materials and optimized those
performances to properly operate at 94 GHz and to study the characteristics of total Thermal
resistance versus diode diameter. Structural and simulated DC parameters of those designed
diodes are listed in TABLE 1.
402 Computer Science & Information Technology (CS & IT)
TABLE 1: Structural and simulated DC parameters
The thicknesses of the all layers of each diode are given in the above table. As we are interested
only on the Thermal Resistances of the diodes below the junction so we have used only the
thicknesses of p+ and contact layers on p+ -layer. For Si-DDR, p+-layer thickness is taken as
500 nm and it is coated with a Cr-layer about 60 nm which is followed by an evaporated Au-layer
of 300 nm. In case of 4H-SiC-DDR, the thickness of the p+ -layer is 900nm and that of the
contact layers Ti/Au is 20nm/300nm.
Another two important things we have used in our program to determine the Thermal Resistances
of the diodes are (1) Diameters of the diode junctions (2r0) and Diameters of the diodes at diode-
heat sink interface (2rn-1) and (2) Thermal Conductivities (k) of the all layers. For continuous
wave (CW) operation normally junction diameter is, 2r0 = 35 µm and diameter of the diodes at
diode-heat sink interface is, 2rn-1 = 350 µm. And the thermal conductivities (at 500 K) of all the
materials (diode base materials, contact materials and heat sink materials) are given in tabular
form in TABLE 2. Also for determining the thermal resistances of p-layers of the diodes value of
n is taken as 100, which is a sufficient approximation for this order of dimensions.
Table 2: Thermal Conductivities
Figure 8. For Silicon based IMPATT DEVICE the graph of the Total thermal resistance of the device as a
function of diode diameter with Copper heat sink
3.5 4 4.5 5 5.5 6 6.5 7 7.5
x 10
-5
0
10
20
30
40
50
60
70
80
90
Diode diameter in (µm)
Totalthermalresistancein(Deg.Celcius/Watt)
Silicon
Base
Material
& diode
structure
Frequency
of
Operation
p-
epitaxial
layer
thickness
(µm)
n-
epitaxial
layer
thickness
(µm)
Bias
Current
Density
(Amp/m2
)
Breakdown
Voltage
(volt)
Efficiency
( %)
Si-DDR 94GHz 0.300 0.400 6.00×108
21.98 10.07
4H-SiC-
DDR
94GHz 0.555 0.550 1.80×108
207.60 16.30
MATERIALS
BASE MATERIAL
CONTACT
MATERIALS
HEAT SINK
MATERIALS
Si InP 4H-SiC Au Ti Cr Al Cu
Type-IIA
Diamond
THERMAL
CONDUCTIVITY
[WATT/m0
C]
80 68 370 317 21.9 93.7 237 396 1200
Computer Science & Information Technology (CS & IT) 403
Both metallic (copper) and type-IIA diamond are conventionally used as heat sink materials.
However a significant thermal advantage is gained by using type-IIA diamond heat sinking. At
first to compare the total thermal resistances of all diodes (TABLE 1), heat sink made of copper
and diamond of same dimensions (Heat Sink Radius, RH = 175 µm and Thickness, LH =
3000µm) is considered. Taking the values given in table 1 & 2 as inputs in the developed
program the total thermal resistances of each diode are plotted as a function of diode diameter (for
both copper and diamond of same dimensions).
The graphs obtained are discussed below:
• The graphs obtained from the MATLAB program for Silicon and 4H- SiC IMPATT
devices with copper heat sink:
• This graph shows that for 35µm diode diameter of Si-based IMPATT the total thermal
resistance is 82.2120 c0
/Watt and with increase of diode diameter the thermal resistance
reduces gradually.
Figure 9.For 4H- Silicon Carbide based IMPATT DEVICE the graph of the Total thermal resistance of the
device as a function of diode diameter with Copper heat sink
This graph shows that for 35µm diode diameter of 4H-SiC based IMPATT the total thermal
resistance is 74.9286 c0
/Watt and with increase of diode diameter the thermal resistance reduces
gradually.
Figure 10.Combinination both the graphs of Silicon based IMPATT device and 4H- Silicon Carbide based
IMPATT DEVICE the graph of the Total thermal resistance of the device as a function of diode diameter
with Copper heat sink
3 4 5 6 7 8 9 10 11 12
x 10
-5
0
10
20
30
40
50
60
70
80
Diode diameter in (µm)
Totalthermalresistancein(Deg.Celcius/Watt)
4H- SiC
404 Computer Science & Information Technology (CS & IT)
From figure 10 we can conclude that for our desired diode diameter of 35 µm the Total thermal
resistance is very much high for Si-base IMPATT diode with copper heat sink as compared to
4H- SiC based IMPATT diode with copper heat sink. Also we can see that we can increase the
diode diameter of 4H- SiC based IMPATT device much more than Si based IMPATT device
because the junction temperature reaches between 490K and 520K at higher diode radius in 4H-
SiC based IMPATT device than Si based device.
Figure 11. For Silicon based IMPATT DEVICE the graph of the Total thermal resistance of the device as
a function of diode diameter with type-IIA diamond heat sink
This graph shows that for 35µm diode diameter of 4H-SiC based IMPATT the total thermal
resistance is 26.4556 c0
/Watt and with increase of diode diameter the thermal resistance reduces
gradually.
Figure 12. For 4H- Silicon Carbide based IMPATT DEVICE the graph of the Total thermal resistance of
the device as a function of diode diameter with type-IIA diamond heat sink.
This graph shows that for 35µm diode diameter of 4H-SiC based IMPATT the total thermal
resistance is 22.1722 c0
/Watt and with increase of diode diameter the thermal resistance reduces
gradually.
3.4 3.5 3.6 3.7 3.8 3.9 4 4.1 4.2
x 10
-5
19
20
21
22
23
24
25
26
27
Diode diameter in (µm)
Totalthermalresistancein(Deg.Celcius/Watt)
Silicon
3.5 4 4.5 5 5.5 6 6.5 7
x 10
-5
0
5
10
15
20
25
Diode diameter in (µm)
Totalthermalresistancein(Deg.Celcius/Watt)
4H- SiC
Computer Science & Information Technology (CS & IT) 405
Figure 13.Combination of both the graphs of Silicon based IMPATT device and 4H- Silicon Carbide based
IMPATT DEVICE the graph of the Total thermal resistance of the device as a function of diode diameter
with type-IIA diamond heat sink
From Figure 13 we can conclude that for our desired diode diameter of 35 µm the Total thermal
resistance is very much high for Si-base IMPATT diode with type-IIA diamond heat sink as
compared to 4H- SiC based IMPATT diode with type-IIA diamond heat sink. The same
observation as was obtained from figure 10. Depending on the thicknesses and thermal
conductivities of different layers of the diodes total thermal resistances attained different values
for a particular diode diameter.
It is evident from all the six graphs that the total thermal resistance of Si (94 GHz) is larger than
4H-SiC-DDR (94 GHz). These can be explained from TABLE 1. From TABLE 1 it is clear that
the dissipated power [Pdissipated = (1-η).VB.J0.Aeff; where VB = Breakdown voltage, J0 = Bias
current density, Aeff= Effective junction area] is smallest for Si (94 GHz) and largest for 4H-SiC
(94 GHz). Eventually, to keep almost same junction temperature [Tj = T0 + RTOTAL. Pdissipated]
near 500 K the total thermal resistance [RTOTAL] must be largest for Si (94 GHz) and smallest for
4H-SiC (94 GHz). So, to make RTOTAL largest heat sink radius values [diamond and copper heat
sinks] must be smallest [Rth ∞ 1/r2
]; similarly to make RTOTAL smallest heat sink radius values
[diamond and copper heat sinks] must be largest. That is way it can be seen that the radius values
of both diamond and copper heat sinks are smallest for Si (94 GHz)[smallest heat sink volume]
and largest for 4H-SiC (94 GHz) [largest heat sink volume].
The algorithm used here (described in Section 3) only adjusts the heat sink radius values, keeping
the heat sink thickness values fixed to obtain the equivalent junction temperature [near 500 K]
during CW steady state operation for a particular diode [for both copper and diamond heat sinks]
406 Computer Science & Information Technology (CS & IT)
5. CONCLUSION
It can concluded from the above discussions and comparisons that for our desired diode diameter
of 35 µm we can get high thermal resistance by using Si-based IMPATT diode with either types
of heat sinks than 4H-SiC based IMPATT diode with either type of heat sinks. Also we can see
that we can increase the diode diameter of 4H- SiC based IMPATT device much more than Si
based IMPATT device because the junction temperature reaches between 490K and 520K at
higher diode radius in 4H-SiC based IMPATT device than Si based device. By observing the
figures 10 & 11 it can also concluded that the diamond heat sink is much smaller in size than
copper heat sink for equivalent operation since the thermal conductivity of diamond is almost
three times larger than that of copper near 500 K.
REFERENCES
[1] T. A. Midford, R. L. Bernick, IEEE Trans. on MTT, 1979, vol. MTT-27, no. 5, pp. 483-492.
[2] D. P. Kennedy D, J. Appl. Phys., 1960, vol. 31, p. 1490.
[3] J. Frey, IEEE Trans. Electron Devices, 1972, vol. ED-19, p. 981.
[4] R. L. Bernick, Electronic Letters, 1972, vol. 8, no. 7, p. 180.
[5] J. V. DrLorenzo, W. C. Niehaus, J. R. Velebir, D. E. Iglesias, IEEE Trans. Electron Devices,
1975, vol. ED-22, no. 8, pp. 509-514.
[6] H. S. Carslaw, J. C. Jaeger, Conduction of Heat in Solids, Oxford: Clarendon, 1959.
AUTHORS
Sohom Kumar Mitra is currently pursuing M.Tech from Sabita devi Education Trust-Brainware group of
Institutions under West Bengal University Of Technology.
Dr. Moumita Mukherjee completed higher-education from Presidency College, Calcutta, India and
University of Calcutta, India. She received M.Sc. degree in Physics with specialization in Electronics and
Communication and Ph.D. (Tech) in Radio Physics and Electronics from University of Calcutta, India. She
worked as a Senior Research Fellow (SRF) of Defence Research and Development Organization (DRDO),
Ministry of Defence, Govt. of India, under Visva Bharati University, India, Advanced Technology Centre,
Jadavpur University, India and Centre for Millimeter-wave Semiconductor Devices & Systems (CMSDS),
India. She is presently working as a ‘DRDO- Research Associate’ at CMSDS, IRPE, University of
Calcutta. Her research interest is focused on the modeling/simulation and fabrication of Millimeter and
Sub-millimeter (Terahertz) wave high power homo-junction/hetero-junction devices based on wide-band-
gap semiconductors, photo-irradiation effects on the high power Terahertz IMPATT oscillators, nano-scale
THz devices and Microwave photonics. She published more than 85 peer-reviewed research papers on
semiconductor devices in reputed International refereed journals and reviewed IEEE-Proceedings. She is
the author of a book on “Fundamentals of Engineering Physics”, a number of international book-chapters
and worked as a Chief Editor and editor in a number of reputed international journals and publications in
India and abroad. Dr. Mukherjee obtained “National Merit Scholarship’, from Govt. of India, received “Top
100 Scientists-2009” award, “Woman of the Year-2010” award by ABI, Cambridge, UK and her biography
is included in the “2000 outstanding Intellectuals of the 21st Century- 5th Edition – 2009-2010. Her
biography is also published in the 26th and 27th editions of “Marquis Who’s Who in the World” -2009 and
2010 (NJ: USA) and “Marquis Who’s Who in Science & Engineering-2011”. She received “IEEE Best
Paper Award” two times in 2009 and 2010 and is a member of IEEE (USA), IEEE-ED society (USA),
IEEE-MTTs (USA) and Indian Science Congress.

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A 2D MODELLING OF THERMAL HEAT SINK FOR IMPATT AT HIGH POWER MMW FREQUENCY

  • 1. Rupak Bhattacharyya et al. (Eds) : ACER 2013, pp. 393–406, 2013. © CS & IT-CSCP 2013 DOI : 10.5121/csit.2013.3237 A 2D MODELLING OF THERMAL HEAT SINK FOR IMPATT AT HIGH POWER MMW FREQUENCY Sohom Kumar Mitra1 and Moumita Mukherjee2 1 Department of Electronics & Communication Engineering, Sabita Devi Education Trust- Brainware group of institutions under West Bengal University of Technology (WBUT), Barasat, West Bengal, India sohomkumarmitra@rediffmail.com 2 CMSDS, Institute of Radio Physics and Electronics, University of Calcutta, Kolkata, West Bengal, India mukherjee_phys@yahoo.in ABSTRACT A very useful method of formulating the Total Thermal Resistance of ordinary mesa structure of DDR IMPATT diode oscillators are presented in this paper. The main aim of this paper is to provide a 2D model for Si and SiC based IMPATT having different heat sinks (Type IIA diamond and copper) at high power MMW frequency and study the characteristics of Total thermal resistance versus diode diameter for both the devices. Calculations of Total thermal resistances associated with different DDR IMPATT diodes with different base materials operating at 94 GHz (W-Band) are included in this paper using the author’s developed formulation for both type-IIA diamond and copper semi-infinite heat sinks separately. Heat Sinks are designed using both type-IIA diamond and copper for all those diodes to operate near 500 K (which is well below the burn-out temperatures of all those base materials) for CW steady state operation. Results are provided in the form of necessary graphs and tables. KEYWORDS IMPATT Diode, Junction Temperature, Lumped Analytical Model, Thermal Resistance, Heat sink 1. INTRODUCTION Avalanche Transit Time (ATT) Diodes which include IMPATTs, TRAPATTs, and BARITTs and so on are potential solid-state sources for Microwave power. In the past decade the advances in IMPATT device technology has made it possible to use this device in various communication systems operating in millimeter wave and sub-millimeter wave bands of frequency ranges which provides advantages such as increased resolution and use of low voltage power supplies. The availability of several atmospheric window frequencies in the mm-wave frequency range (30-300 GHz) has further increased the usefulness of IMPATT diodes which can now produce appreciable amounts of millimeter wave power at very high frequencies of operation. Conventional Si and GaAs based IMPATT diodes were found to be reliable but they are limited by power and operating frequencies due to the limitation imposed by their inherent material parameters. Wide Band Gap (WBG) semiconductor such as Silicon Carbide (SiC) has received remarkable attention
  • 2. 394 Computer Science & Information Technology (CS & IT) during the last decade as a promising device material for high-temperature, high-frequency and high- power device applications due to its high thermal conductivity, high saturation velocity of charge carriers and high critical field for breakdown. For this reason the author has chosen 4H- SiC as the base material. SiC crystallizes in numerous polytypes. The three most common polytypes are the cubic phase, 3C and the hexagonal phases, 4H, and 6H-SiC. The cubic structure, referred to as β-SiC, is expected to have the highest saturation drift velocity. However, the energy band gap of the 3C phase is significantly smaller than either the 4H or 6H phases, implying a lower breakdown voltage. In addition to this, β-SiC is difficult to grow in a mono-crystalline form due to its meta-stability resulting in a solid-state transformation into an alpha (α)-structure. Due to difficulty in the growth of β-SiC, most of the efforts for producing bulk monocrystalline growth have concentrated on the more easily prepared α-polytypes, referred to as 4H-SiC and 6H-SiC. Thus due to the availability and quality of reproducible single-crystal wafers in these polytypes, 4H- and 6H-SiC-based electronic devices presently exhibit the most promise. The energy band gap of >3.0 eV in hexagonal (4H and 6H) SiC enables the devices based on such materials, to support peak internal electric field (Ec) about ten times higher than Si and GaAs. Higher Ec increases the breakdown voltage, an essential criterion for generation of high output power in a device. Higher electric field (Ec) also permits incorporation of higher doping level in the depletion layer of the device, which in turn, reduces the width of the active region. Thus the device layers can be made very thin. The transit times of carriers become very small in a thin layered semiconductor if the carrier drift velocities are high. The intrinsic material parameters of hexagonal SiC are thus favorable for the realization of high power devices. It is well known that the efficiency of the IMPATT diode is relatively low [Practically 5-15% for CW operation], a large fraction of the dc power is dissipated as heat in the high-field region. For this reason the temperature of the junction rises above ambient, and in many cases output power of oscillator is limited by the rate at which heat can be extracted from the device. As junction temperature increases, the reverse saturation current rises exponentially and eventually leads to thermal runway phenomenon resulting the burning out of the device. Since in contrast to the avalanche current, the reverse saturation current does not require a large voltage to sustain it, the voltage begins to decrease when the junction gets hot enough for the reverse current to constitute a significant fraction of the total current. A thermally induced DC negative resistance is produced, causing the current to concentrate in the hottest part of the diode. As well as leading to the eventual burn-out of the junction, the increased saturation current at elevated temperatures produces degradation in the oscillator performance at power levels below the burn-out value. The increased reverse saturation current produces a faster build-up of the avalanche current and degrades the negative resistance of the device. Thus, in general, the oscillator efficiency will begin to decrease at power levels just below the burn-out power. As the band-gap of the semiconductor becomes larger the reverse saturation current associated with it becomes smaller and consequently the burn-out temperature of the junction rises. Properly designed diode and heat-sink are required for generating appreciable RF power from the CW Si-IMPATT oscillators without device burn-out during steady state operation. Due to very small DC to RF conversion efficiency of the CW IMPATT devices a large amount of the DC power actually dissipated in the device during steady state operation of the oscillator. That actually increases its internal temperature i.e. junction temperature well above the ambient temperature. If the device’s junction temperature becomes too high, the device may suffer permanent damage or burn-out. This is the reason for which IMPATT devices are packaged with heat sinks so that heat can be conducted away from the device during steady state operation. Heat sink dimensions are chosen properly such that total thermal resistance attains such a value that can keep the junction temperature of the device well below the burn-out temperature (different for different base materials) during CW steady state operation of the oscillator.
  • 3. Computer Science & Information Technology (CS & IT) 395 Schematic diagram of a resonant cap cavity IMPATT oscillator is shown in Figure 1. Heat sink is attached below the device. At the upper side of the device a bias post Figure 1 is connected with the device through package cap and one or more gold plate lead(s) as shown in Figure 2 to supply DC bias current. So if we consider the junction of the device as the heat source during steady state operation of the oscillator then it is clearly visible that there are two paths for heat from the junction to flow towards the ambient. First one is below the junction, i.e. junction → diode portion below the junction → heat sink → ambient. And the second path is above the junction, i.e. junction → diode portion above the junction → gold plat lead(s) → package cap → disc cap & bias post → ambient. Cut way of packaged IMPATT diode is shown in Figure 2. In this figure the detail structure of the device with the package and heat sink is clearly visible. Figure 1. Schematic diagram of W-Band resonant cap cavity Figure 2. Cut way of Packaged IMPATT Diode The rest of this paper is organized as follows. Section 2 describes the details of the actual formulation of the Total Thermal Resistance. Section 3 provides the algorithm used to design the heat sinks for IMPATT oscillators to operate in a particular junction temperature during continuous wave steady state operation. Designed Heat Sink Dimensions (using Diamond and Copper both), calculated Total Thermal Resistances and Junction Temperatures for different CW DDR IMPATT diodes with different base materials operating at 94 GHz (W-Band) are studied and compared in Section 4. Results are provided in this section in terms of necessary plots and tables.
  • 4. 396 Computer Science & Information Technology (CS & IT) 2. FORMULATION OF TOTAL THERMAL RESISTANCE Consider a cylindrical block of a material of face area A, thickness L and the temperature of the upper and lower faces are T1 and T2 K respectively (T1 > T2). So heat will conduct from the hotter face to the colder face. If Q be the amount of heat conducted in time t second, then it is found that, ܳ∞‫,ܣ‬ ܶଵ − ܶଶ, ‫,ݐ‬ 1 ‫ܮ‬ . ⇒ Q = kA(T1-T2)t L …………………………………..………………………(1) Where, k is a constant, called thermal conductivity. Figure 3. Cylindrical Block Now the Thermal Resistance can be defined as, Rth= Temperature Change Heat Flow Rate = T1-T2 ቀ Q t ቁ …………………………………………………………(2) So, the thermal impedance is defined as the temperature rise produced at the junction by the dissipation of one watt of power. Now, using (1) and (2) the thermal resistance of a cylindrical block can be formulated as, Rth=ቀ ௅ ஺.௞ ቁ, where A= πr2 [Cylinder having circular cross section of radius r]................ (3) In this paper, our aim is to formulate the Total Thermal Resistance of the packaged IMPATT diode over semi-infinite copper/diamond heat sink. In Figure 4 the actual structure of typical Silicon based Ordinary Mesa diode over diamond/copper heat sink is shown. The position of the junction along with different layers of the DDR IMPATT diode is shown in this figure in detail. To determine the thermal resistance of the mesa diode, for simplicity its actual structure must be approximated properly without losing accuracy significantly. Three steps of approximation of the different layers of the mesa diode are elaborated in the Figure 5.
  • 5. Computer Science & Information Technology (CS & IT) 397 Figure 4. Actual Structures of typical Si based Ordinary Mesa diode over Semi-Infinite Diamond/Copper Heat Sink Figure 5. Three Step Approximations for different layers of Ordinary Mesa Structure of DDR IMPATT diode. In the first step (step-1), different layers are assumed to have the shape described in Figure 5(a). p-layer of the mesa DDR diode can be closely approximated to have conical shape (step-2) as shown in Figure 5(b). In the next step (step-3) the p-layer of the diode is approximated as n number of concentric cylinders having same axial length (dp/n) but increasing radius uniformly from r0 to rn-1 (Figure 5(c)). As number of such cylinders (n) increases, the approximation comes closer to the conical shape. When n → ∞, then this approximation (step-3) becomes perfectly conical approximation (step-2) of p-layer. Finally p+ and contact-layers below the junction together are approximated as a cylinder of fixed radius having the radius rn-1. Generally p+ and contact-layers below the junction have square cross-sections, but in our analysis [for simplicity] these cross-sections are approximated as circular. Heat sinks are also assumed as having circular cross sections. Secondly for the portion of the diode above the junction Silicon n, n+ and contact layers above the n+-layer together are approximated as a cylinder of fixed radius having the radius r0.
  • 6. 398 Computer Science & Information Technology (CS & IT) Following the above mentioned assumptions for the diode, now the Total Thermal resistance of the ordinary mesa diode along with the heat sink and other package components and bias-post and disc cap will be formulated in this section. A lumped analytical model of heat transfer in ordinary mesa structure of DDR IMPATT diode on semi-infinite heat sink is shown in Figure 6.Here the p- n junction is considered as the constant heat source (Continuous Wave operation).From the junction of the diode the heat will continuously flow upward [through Diode (above the junction portion), Gold Tape Lead(s), Package Cap, Disc cap & Bias-Post] and downward[through Diode (below the junction portion), Heat Sink] to the ambient during the steady state of operation. Figure 6. Lumped Analytical Model of Heat Transfer in Ordinary Mesa Structure of DDR IMPATT Diode on Semi-infinite Heat Sink First consider the downward portion of the heat flow; the thermal resistance associated with that portion. The thermal resistance of the p-layer of the diode can be formulated as follows, Rp= 1 π Lt n→∞ ෍ ൦ ൬ dp n ൰ ri 2 kBase_Material ൪ n-1 i=0 ……………………………………………………………….(4) Where, ሺri+1-riሻ= ሺ‫ݎ‬௡ିଵ − ‫ݎ‬଴ሻ ሺ݊ − 1ሻ Now the expressions of thermal resistances for p+ layer is, Rp+= ቈ dp+ πrn-1 2 kBase_Material ቉ ………………………………………………………………………(5) Combined thermal resistance of the contact-layers below the p+-layer is, RContact_Down= 1 π ෍ di rn-1ki ……………………………………………………………………(6) m-1 i=0 Where, di and ki are the thickness and thermal conductivity of the ith contact layer [assuming total m numbers of contact-layers are present]. Therefore the Total Thermal Resistance of the diode below the junction can be written as, RDiode_Down= Rp+Rp++RContact_Down…………………..……………………………………….(7) Thermal resistance of the Heat Sink will be,
  • 7. Computer Science & Information Technology (CS & IT) 399 RHeat_Sink= ቈ LH πRH 2 kH ቉ ……………………………………………………………………….....(8) Where, LH and RH are the heat sink thickness and radius respectively. So the Total Thermal Resistance below the junction (Diode + Heat Sink) can be expressed as, RDown= RDiode_Down+RHeat_Sink………………………………………………………………..(9) Now the Thermal Resistance of the diode above the junction has to be formulated. Following the assumptions in Figure 5 expressions for Thermal Resistances of the n, n+, and Contact-layers are given below. R௡&௡శ= 1 ߨ ቈ d௡ + ݀௡శ r0 2 kBase_Material ቉ ……………..……………………………………………………(10) Where, ݀௡ and dn+ are the thicknesses of the n and n+-layers respectively. Now the combined thermal resistance of the contact-layers over n+ layer is, RContact_Up= 1 π ෍ di r0ki s-1 i=0 …………………………...………………………………………….(11) Where, di and ki are the thickness and thermal conductivity of the ith contact layer [assuming total s numbers of contact-layers are present]. Therefore the Total Thermal Resistance of the diode above the junction can be written as, RDiode_Up= Rn&௡శ + RContact_Up………………...……………………………………………..(12) The expressions of Thermal resistances of Gold Tape Lead(s), Package Cap and Disc Cap and Bias-post are given in (13), (14) and (15) respectively, RL_Effective= ൬ LLead AEffective_Lead kAu ൰ t ………………………….………………………………….(13) Where, t = Number of Lead(s); t = 1 or 2 or 4. Rc= ቈ Lpackage_cap Aeffective_package_cap kAu ቉ ………………………..………………………………………(14) Rc= ቈ Lpackage_cap Aeffective_package_cap kCu + ‫ܮ‬௕௜௔௦_௣௢௦௧ ‫ܣ‬௘௙௙௘௖௧௜௩௘_௕௜௔௦_௣௢௦௧ ݇஼௨ ቉ ………………....…………………(15) So the Total Thermal Resistance above the junction (Diode + Gold Tape Lead(s) + Package Cap+ Disc cap & Bias-post) can be expressed as, RUP=RDiode_up+RL_effective+Rc+Rb………….………………………………………………...(16)
  • 8. 400 Computer Science & Information Technology (CS & IT) During the steady state heat will flow take place from the junction (source) to the ambient (sink) via two paths. One path is downward the junction and another is upward the junction. Now expressions for the Thermal Resistances for both of these paths are known from equations (1) to (16). From the lumped analytical model of heat transfer in ordinary mesa structure of DDR IMPATT diode it can be concluded that the Equivalent Total Thermal Resistance of the whole system will be the parallel combination of the Thermal Resistances associated with these two paths. RTOTAL= RUP ‖ RDOWN= ൬ RUP RDOWN RUP + RDOWN ൰ = RDOWN 1+ ቀ RDOWN RUP ቁ ………………………………….(17) Now the cross-sectional area of a gold tape lead is very small compared to the effective diode cross-sectional area. That is way the effective thermal resistance of gold tape lead(s) [RL_Effective] is very large. That makes the value of RUP very much greater compared to RDOWN [RUP >>RDOWN]. So, Total Thermal Resistance can be written as, RTOTAL=RDOWN Since RUP≫RDOWN , ൬ RDOWN RUP ൰ →0…………….(18) 3. ALGORITHM USED TO DESIGN THE HEAT SINKS In Figure 7 the details of the algorithm used to design the heat sinks for IMPATT oscillators is described as a flow chart. The given algorithm has been implemented by developing a computer program using MATLAB software. At the first step, different input parameters (Thermal Conductivities, Thicknesses of different layers of the diode, ambient temperature, breakdown voltage, bias current density and efficiency) Figure 7 are taken as input of the computer program. In the second step, the diode Thermal Resistance is found out using equation (5). Heat sink thickness (LH) and Radius (RH) are initialized in the third step. Next in the forth step, the Thermal resistance of the heat sink is determined. In fifth step, the Total Thermal Resistance (Diode-Heat sink combined) is determined using equation (17) and then in the sixth step the Junction Temperature is calculated. Now the calculated Junction Temperature is checked whether it stays between 490 K and 520 K (seventh step).
  • 9. Computer Science & Information Technology (CS & IT) 401 Figure 7. Flow Chart showing the Algorithm for Designing the Heat Sinks. If yes then the computer program stops and gives the LH and RH values as designed values along with corresponding Total Thermal Resistance and Junction Temperature values; if no, then the control goes back to the fourth step with RH = RH + ∆RH (with a small increment in Heat Sink Radius). In this way the program circulates in that loop until the condition told in seventh step is satisfied. 4. RESULTS AND OBSERVATIONS The formulated MATLAB program simultaneous solves the required equations and helps in designing CW DDR IMPATT diodes with different base materials and optimized those performances to properly operate at 94 GHz and to study the characteristics of total Thermal resistance versus diode diameter. Structural and simulated DC parameters of those designed diodes are listed in TABLE 1.
  • 10. 402 Computer Science & Information Technology (CS & IT) TABLE 1: Structural and simulated DC parameters The thicknesses of the all layers of each diode are given in the above table. As we are interested only on the Thermal Resistances of the diodes below the junction so we have used only the thicknesses of p+ and contact layers on p+ -layer. For Si-DDR, p+-layer thickness is taken as 500 nm and it is coated with a Cr-layer about 60 nm which is followed by an evaporated Au-layer of 300 nm. In case of 4H-SiC-DDR, the thickness of the p+ -layer is 900nm and that of the contact layers Ti/Au is 20nm/300nm. Another two important things we have used in our program to determine the Thermal Resistances of the diodes are (1) Diameters of the diode junctions (2r0) and Diameters of the diodes at diode- heat sink interface (2rn-1) and (2) Thermal Conductivities (k) of the all layers. For continuous wave (CW) operation normally junction diameter is, 2r0 = 35 µm and diameter of the diodes at diode-heat sink interface is, 2rn-1 = 350 µm. And the thermal conductivities (at 500 K) of all the materials (diode base materials, contact materials and heat sink materials) are given in tabular form in TABLE 2. Also for determining the thermal resistances of p-layers of the diodes value of n is taken as 100, which is a sufficient approximation for this order of dimensions. Table 2: Thermal Conductivities Figure 8. For Silicon based IMPATT DEVICE the graph of the Total thermal resistance of the device as a function of diode diameter with Copper heat sink 3.5 4 4.5 5 5.5 6 6.5 7 7.5 x 10 -5 0 10 20 30 40 50 60 70 80 90 Diode diameter in (µm) Totalthermalresistancein(Deg.Celcius/Watt) Silicon Base Material & diode structure Frequency of Operation p- epitaxial layer thickness (µm) n- epitaxial layer thickness (µm) Bias Current Density (Amp/m2 ) Breakdown Voltage (volt) Efficiency ( %) Si-DDR 94GHz 0.300 0.400 6.00×108 21.98 10.07 4H-SiC- DDR 94GHz 0.555 0.550 1.80×108 207.60 16.30 MATERIALS BASE MATERIAL CONTACT MATERIALS HEAT SINK MATERIALS Si InP 4H-SiC Au Ti Cr Al Cu Type-IIA Diamond THERMAL CONDUCTIVITY [WATT/m0 C] 80 68 370 317 21.9 93.7 237 396 1200
  • 11. Computer Science & Information Technology (CS & IT) 403 Both metallic (copper) and type-IIA diamond are conventionally used as heat sink materials. However a significant thermal advantage is gained by using type-IIA diamond heat sinking. At first to compare the total thermal resistances of all diodes (TABLE 1), heat sink made of copper and diamond of same dimensions (Heat Sink Radius, RH = 175 µm and Thickness, LH = 3000µm) is considered. Taking the values given in table 1 & 2 as inputs in the developed program the total thermal resistances of each diode are plotted as a function of diode diameter (for both copper and diamond of same dimensions). The graphs obtained are discussed below: • The graphs obtained from the MATLAB program for Silicon and 4H- SiC IMPATT devices with copper heat sink: • This graph shows that for 35µm diode diameter of Si-based IMPATT the total thermal resistance is 82.2120 c0 /Watt and with increase of diode diameter the thermal resistance reduces gradually. Figure 9.For 4H- Silicon Carbide based IMPATT DEVICE the graph of the Total thermal resistance of the device as a function of diode diameter with Copper heat sink This graph shows that for 35µm diode diameter of 4H-SiC based IMPATT the total thermal resistance is 74.9286 c0 /Watt and with increase of diode diameter the thermal resistance reduces gradually. Figure 10.Combinination both the graphs of Silicon based IMPATT device and 4H- Silicon Carbide based IMPATT DEVICE the graph of the Total thermal resistance of the device as a function of diode diameter with Copper heat sink 3 4 5 6 7 8 9 10 11 12 x 10 -5 0 10 20 30 40 50 60 70 80 Diode diameter in (µm) Totalthermalresistancein(Deg.Celcius/Watt) 4H- SiC
  • 12. 404 Computer Science & Information Technology (CS & IT) From figure 10 we can conclude that for our desired diode diameter of 35 µm the Total thermal resistance is very much high for Si-base IMPATT diode with copper heat sink as compared to 4H- SiC based IMPATT diode with copper heat sink. Also we can see that we can increase the diode diameter of 4H- SiC based IMPATT device much more than Si based IMPATT device because the junction temperature reaches between 490K and 520K at higher diode radius in 4H- SiC based IMPATT device than Si based device. Figure 11. For Silicon based IMPATT DEVICE the graph of the Total thermal resistance of the device as a function of diode diameter with type-IIA diamond heat sink This graph shows that for 35µm diode diameter of 4H-SiC based IMPATT the total thermal resistance is 26.4556 c0 /Watt and with increase of diode diameter the thermal resistance reduces gradually. Figure 12. For 4H- Silicon Carbide based IMPATT DEVICE the graph of the Total thermal resistance of the device as a function of diode diameter with type-IIA diamond heat sink. This graph shows that for 35µm diode diameter of 4H-SiC based IMPATT the total thermal resistance is 22.1722 c0 /Watt and with increase of diode diameter the thermal resistance reduces gradually. 3.4 3.5 3.6 3.7 3.8 3.9 4 4.1 4.2 x 10 -5 19 20 21 22 23 24 25 26 27 Diode diameter in (µm) Totalthermalresistancein(Deg.Celcius/Watt) Silicon 3.5 4 4.5 5 5.5 6 6.5 7 x 10 -5 0 5 10 15 20 25 Diode diameter in (µm) Totalthermalresistancein(Deg.Celcius/Watt) 4H- SiC
  • 13. Computer Science & Information Technology (CS & IT) 405 Figure 13.Combination of both the graphs of Silicon based IMPATT device and 4H- Silicon Carbide based IMPATT DEVICE the graph of the Total thermal resistance of the device as a function of diode diameter with type-IIA diamond heat sink From Figure 13 we can conclude that for our desired diode diameter of 35 µm the Total thermal resistance is very much high for Si-base IMPATT diode with type-IIA diamond heat sink as compared to 4H- SiC based IMPATT diode with type-IIA diamond heat sink. The same observation as was obtained from figure 10. Depending on the thicknesses and thermal conductivities of different layers of the diodes total thermal resistances attained different values for a particular diode diameter. It is evident from all the six graphs that the total thermal resistance of Si (94 GHz) is larger than 4H-SiC-DDR (94 GHz). These can be explained from TABLE 1. From TABLE 1 it is clear that the dissipated power [Pdissipated = (1-η).VB.J0.Aeff; where VB = Breakdown voltage, J0 = Bias current density, Aeff= Effective junction area] is smallest for Si (94 GHz) and largest for 4H-SiC (94 GHz). Eventually, to keep almost same junction temperature [Tj = T0 + RTOTAL. Pdissipated] near 500 K the total thermal resistance [RTOTAL] must be largest for Si (94 GHz) and smallest for 4H-SiC (94 GHz). So, to make RTOTAL largest heat sink radius values [diamond and copper heat sinks] must be smallest [Rth ∞ 1/r2 ]; similarly to make RTOTAL smallest heat sink radius values [diamond and copper heat sinks] must be largest. That is way it can be seen that the radius values of both diamond and copper heat sinks are smallest for Si (94 GHz)[smallest heat sink volume] and largest for 4H-SiC (94 GHz) [largest heat sink volume]. The algorithm used here (described in Section 3) only adjusts the heat sink radius values, keeping the heat sink thickness values fixed to obtain the equivalent junction temperature [near 500 K] during CW steady state operation for a particular diode [for both copper and diamond heat sinks]
  • 14. 406 Computer Science & Information Technology (CS & IT) 5. CONCLUSION It can concluded from the above discussions and comparisons that for our desired diode diameter of 35 µm we can get high thermal resistance by using Si-based IMPATT diode with either types of heat sinks than 4H-SiC based IMPATT diode with either type of heat sinks. Also we can see that we can increase the diode diameter of 4H- SiC based IMPATT device much more than Si based IMPATT device because the junction temperature reaches between 490K and 520K at higher diode radius in 4H-SiC based IMPATT device than Si based device. By observing the figures 10 & 11 it can also concluded that the diamond heat sink is much smaller in size than copper heat sink for equivalent operation since the thermal conductivity of diamond is almost three times larger than that of copper near 500 K. REFERENCES [1] T. A. Midford, R. L. Bernick, IEEE Trans. on MTT, 1979, vol. MTT-27, no. 5, pp. 483-492. [2] D. P. Kennedy D, J. Appl. Phys., 1960, vol. 31, p. 1490. [3] J. Frey, IEEE Trans. Electron Devices, 1972, vol. ED-19, p. 981. [4] R. L. Bernick, Electronic Letters, 1972, vol. 8, no. 7, p. 180. [5] J. V. DrLorenzo, W. C. Niehaus, J. R. Velebir, D. E. Iglesias, IEEE Trans. Electron Devices, 1975, vol. ED-22, no. 8, pp. 509-514. [6] H. S. Carslaw, J. C. Jaeger, Conduction of Heat in Solids, Oxford: Clarendon, 1959. AUTHORS Sohom Kumar Mitra is currently pursuing M.Tech from Sabita devi Education Trust-Brainware group of Institutions under West Bengal University Of Technology. Dr. Moumita Mukherjee completed higher-education from Presidency College, Calcutta, India and University of Calcutta, India. She received M.Sc. degree in Physics with specialization in Electronics and Communication and Ph.D. (Tech) in Radio Physics and Electronics from University of Calcutta, India. She worked as a Senior Research Fellow (SRF) of Defence Research and Development Organization (DRDO), Ministry of Defence, Govt. of India, under Visva Bharati University, India, Advanced Technology Centre, Jadavpur University, India and Centre for Millimeter-wave Semiconductor Devices & Systems (CMSDS), India. She is presently working as a ‘DRDO- Research Associate’ at CMSDS, IRPE, University of Calcutta. Her research interest is focused on the modeling/simulation and fabrication of Millimeter and Sub-millimeter (Terahertz) wave high power homo-junction/hetero-junction devices based on wide-band- gap semiconductors, photo-irradiation effects on the high power Terahertz IMPATT oscillators, nano-scale THz devices and Microwave photonics. She published more than 85 peer-reviewed research papers on semiconductor devices in reputed International refereed journals and reviewed IEEE-Proceedings. She is the author of a book on “Fundamentals of Engineering Physics”, a number of international book-chapters and worked as a Chief Editor and editor in a number of reputed international journals and publications in India and abroad. Dr. Mukherjee obtained “National Merit Scholarship’, from Govt. of India, received “Top 100 Scientists-2009” award, “Woman of the Year-2010” award by ABI, Cambridge, UK and her biography is included in the “2000 outstanding Intellectuals of the 21st Century- 5th Edition – 2009-2010. Her biography is also published in the 26th and 27th editions of “Marquis Who’s Who in the World” -2009 and 2010 (NJ: USA) and “Marquis Who’s Who in Science & Engineering-2011”. She received “IEEE Best Paper Award” two times in 2009 and 2010 and is a member of IEEE (USA), IEEE-ED society (USA), IEEE-MTTs (USA) and Indian Science Congress.