This document summarizes the key components and operation of a Pelton turbine. It begins by describing Pelton turbines as impulse turbines that operate under high head with a jet of water impinging on buckets around the wheel. It then discusses the main components of Pelton turbines including the guide mechanism, buckets and runner, and casing. The guide mechanism controls water flow to maintain constant wheel speed. Buckets are designed to deflect the jet and withstand impact forces. Various Pelton turbine layouts and dimensions are also covered. Formulas for speed number, hydraulic efficiency, and sample dimensioning calculations are provided.
Specific Speed of Turbine | Fluid MechanicsSatish Taji
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hi, I am sujon I just completed graduate at International University of Business Agriculture and Technology in Bangladesh Department of Mechanical Engineering
Specific Speed of Turbine | Fluid MechanicsSatish Taji
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hi, I am sujon I just completed graduate at International University of Business Agriculture and Technology in Bangladesh Department of Mechanical Engineering
Governing of the Turbine | Fluid MechanicsSatish Taji
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Governing of the Turbine | Fluid MechanicsSatish Taji
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The turbine capable of working under the high potential head of water is the Pelton Wheel Turbine which works on the head greater than 300 m.
The runner consists of a circular disc with a suitable number of double semi-ellipsoidal cups known as buckets which are evenly spaced around its Periphery.
One or more nozzles are mounted so that, each directs a jet along the tangent to the circle through the centers of the buckets called the Pitch Circle.
For more information, visit https://mechanicalstudents.com/pelton-wheel-turbine/
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4. pelton turbine
1. FLUID MACHINES
Chapter 3: Water Turbine
Pelton Turbine
Presented by
Keshav Kumar Acharya
Teaching Assistant
TU, IOE
Purwanchal Campus
2. Pelton Turbine
• Mostly used impulse turbine. Also called free jet turbine
• Operates under a high head of water and thus requires a
comparatively less quantity of water
• All the pressure energy of water is converted into
velocity head with the help of nozzle and the so obtained
water with high velocity impinges the buckets fixed
around the wheel
• The water jet after impinging on the buckets is deflected
through an angle of about 165 degree instead of 180 to
prevent retardation of wheel
3. Pelton Turbine
Pelton Turbine is not suitable/efficient for low head
• For a given power, if the head is reduced, the rate of flow
has to be increased
• Increased flow requires bigger jet diameter,
consequently the runner diameter will also increase
• Jet velocity and consequently the peripheral velocity of
runner will reduce
• These two factors make the turbine bulky and slow
running in low heads
4. Main Components and their Functions
1. Guide Mechanism
• Controls the quantity of water passing through the nozzle
and striking the bucket
• Maintains the speed of the wheel constant even when
the head varies
• Consists of a spear fixed to the end of a shaft which is
operated by governor
5. Main Components and their Functions
• When the speed of the wheel increases, the spear is
pushed into the nozzle thereby reducing the quantity of
water striking the bucket and vice- versa
• In case of immediate closure of main nozzle, Bypass
Nozzle is provided to prevent excessive pressure
building in the pipe
• Modern practice is to provide the guide mechanism with
a deflector
• Deflector consists of plate connected to spear rod by
means of levers and is located in between nozzle and
bucket
• In case of sudden reduction in load, deflector is brought
in front of the bucket and thus deflecting the jet from
striking the bucket
6. Main Components and their Functions
2. Buckets and Runners
• Each bucket is divided vertically
into two parts by a splitter which
is a sharp edge at the center,
giving the shape of a double
hemispherical cup
• The splitter helps the jet to be
divided without shock, into two
pats moving sideways in
opposite directions
• The jet is deflected by the
bucket at about 160 degree
8. Main Components and their Functions
• Bucket being important part of the runner, should be
designed to withstand the full force of the jet when the
turbine is shut off
• Cast iron used for low heads but for higher heads
bronze, stainless steel are used
• The buckets can either bolted to a round disc or the
buckets and the disc can be cast as a single unit
9. Main Components and their functions
3. Casing
• The casing of
pelton turbine has
no hydraulic
function
• Only prevents
splashing and
leads water to the
tail race, and also
safeguards
against accidents
10. Main Components and their Functions
4. Hydraulic Brake
• Even after shutting down the inlet valve, large capacity
turbine keeps on revolving for a considerable period of
time due to its inertia
• In order to bring the turbine to standstill in shortest
period of time, brake is required
• It consists of a small nozzle fitted in such a way that on
being opened, it directs a jet on the back of the buckets
to bring the revolving runner quickly to test
• The least diameter of brake jet has been found to be
equal to 0.6 times the least diameter of the main jet
11. Different Layouts of Pelton Turbine
1. Arrangements of Jets
• Usually, Pelton turbines have single jet and horizontal
shaft
• For Pelton turbines with high specific speed, multiple jets
are used
12. Different Layouts of Pelton Turbine
2. Arrangement of
Runner
• The runner of the
turbine as well as the
rotor of the generator
to be driven by the
turbine are keyed on
the same shaft
• In case of Single –
Overhung unit, rotor of
generator is supported
on two bearings while
the turbine runner is
keyed on the length of
the shaft overhanging
beyond on of the
bearing
13. Different Layouts of Pelton Turbine
• For greater power, two turbine runners are keyed to a
single horizontal shaft
• They may be arranged together on one side of the
generator and each of them having its own bearing
(Double runner arrangement) or one on each of the
projecting end of the shaft (Double overhung runner
arrangement)
14. Different Layouts of Pelton Turbine
3. Arrangement of Turbine Shaft
• Pelton turbines are usually installed with horizontal shaft
and equipped with only one nozzle
• Horizontal shaft arrangement is employed if the number
of nozzles is two and for greater number of jets, vertical
arrangement is used
21. Hydraulic efficiency of Pelton
turbine Contd..
• The power output becomes zero
when u = 0 and when u = v1
• First case the wheel is at rest and
second case the wheel runs at the
highest speed called runaway speed
• For maximum efficiency,
)cos1(
2
1
,
2
cos1
2
1
0)21(
0)cos1(2sin
0)cos1()21(2
0)]cos1()(2[
2
2
max
2
max
1
2
2
2
2
kklossesnozzleif
v
u
or
kce
kor
k
d
d
v
Practically, blade angle =
10-15 degree
22. The ideal Pelton runner
Absolute velocity from nozzle: nHgv 21
Circumferential speed:
nHg
v
u 2
2
1
2
1
1
Euler`s turbine equation:
n
uu
h
Hg
vuvu
)( 2211
11 vvu 02 uv uuu 21
1h
23. The real Pelton runner
For a real Pelton runner there will always be losses. We will
therefore set the hydraulic efficiency to:
96.0h
The absolute velocity from the nozzle will be:
nd HgCv 21
Cd range from 0.97 to 0.98
60
21
ND
uuu
48.045.0
spoutingv
u
ratioSpeed
24. Pelton runner contd..
From continuity equation:
1
2
4
v
d
zQ s
1
4
vz
Q
ds
Where:
Z =number of nozzles
Q = flow rate
v1= nHg2
25. Pelton runner contd..
• The size of the bucket and number of nozzles
4.3
d
B
1.3
s
Rules of thumb:
B = 3.1 · ds 1 nozzle
B = 3.2 · ds 2 nozzles
B = 3.3 · ds 4-5 nozzles
B > 3.3 · ds 6 nozzles
27. Pelton runner contd..
Runner diameter (Jet ratio ‘m’)
Rules of thumb:
D = 10 · ds Hn < 500 m
D = 15 · ds Hn = 1300 m
D < 9.5 · ds must be avoided because water will be lost
D > 15 · ds is for very high head Pelton
8005.0 n
s
H
d
D
By Interpolation,
29. Pelton runner contd..
For the diameter: D = 10·ds and one nozzle: z = 1
09.0
4
1
10
1
4
z
D
ds
The maximum speed number for a Pelton turbine
with one nozzle is 0.09
For the diameter: D = 10·ds and six nozzle: z = 6
22.0
4
6
10
1
4
z
D
ds
The maximum speed number for a Pelton turbine
today is 0.22
30. Selection of Speed:
For a given conditions, Pelton turbines have a wide range of speed. If
the speed of the turbine made higher, then,
a) Specific speed will increases
Advantages:
– The size of the turbine will become smaller and hence it will less costly
– The jet diameter will decrease. Reduction in jet diameter will raise the
jet ratio and enhance the runner efficiency
Disadvantages:
– Need multi-jets with which the governing becomes complicated and
more expensive
b) The speed of directly coupled generator will increase. This means
that smaller number of pair of poles are required and hence the
generator will also be less costly
c) Material employed for high speed machines (turbine and generator)
will be costly, as high speed causes great stresses in revolving
parts
31. Dimensioning of a Pelton turbine
1. The flow rate and head are given
*H = 1130 m
*Q = 28.5 m3/s
*P = 288 MW
2. Calculate actual velocity of jet and choose speed ratio 0.48 and
calculate U
3. Choose the number of nozzles, z = 5
4. Calculate ds from continuity for one nozzle
nd HgCv 21
m
vz
Q
ds 22.0
4
1
5. Choose the bucket width
B = 3.3 · ds= 0.73 m
L = 2.3 to 2.8 · ds
32. Dimensioning contd..
6. Find the diameter by interpolation
mdD
H
d
D
s
n
s
0.365.13
65.138005.0
D/ds
Hn [m]
10
15
400 1400
33. Dimensioning contd..
7. Calculate the speed:
8. Choose the number of poles on the generator:
The speed of the runner is given by the generator and the net frequency:
where Zp= pair of poles on the generator
The pair of poles will be:
rpm
D
u
n
DND
u
452
60
260
2
2
1
1
][
3000
rpm
Z
N
p
764.6
3000
N
Zp
34. Dimensioning contd..
9. Recalculate the speed:
10. Recalculate the diameter:
11. Choose the number of buckets
z = 22
][6.428
3000
rpm
Z
N
p
m
N
u
D
DND
u 16.3
60
260
2
2
1
1
35. Dimensioning contd..
12. Diameter of the turbine housing (for vertical turbines)
13. Calculate the height from the runner to the water level at the outlet
(for vertical turbines)
mBKDD gHou 4.9sin
K
z
8
9
1 64
mDBHeight 1.35.3