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INDIAN AUTO INDUSTRY

                                       …. the way forward




Presentation by-

Sunil Kakkar
General Manager (SupplyChain)
Maruti Suzuki India Ltd
Indian auto industry : Among the top 10 in world


               Two Wheelers
                                      2nd

               Small Cars
                                      3rd
                Commercial Vehicles   5th
Automobile Industry – A Global Hub




•   15 manufacturers of passenger cars and multi-utility vehicles,
•   9 manufacturers of commercial vehicles,
•   16 manufacturers two/ three wheelers,
•   14 manufacturers tractors,
•   5 manufacturers of engines.
Key drivers for the growth of Indian Auto industry




Finance Availability                           Poor public transport system




Improved Infrastructure                        Low car penetration
                                     Key
                                    drivers

Rising Family Income                           Exchange of Cars




Favorable duty structure                       Changing lifestyle
Impact of infrastructure
                 2 key projects of strategic importance
                 for India




                                     NHDP project:
                                     • Largest highway development project
                                     • Golden quadrilateral - Connects 4
                                     metros
                                     • NSEW project – Connecting North,
                                     South & East, West lengths of India
Rapid Urbanization
Urban Percentage of Total Population




    Rising GDP per Capita
     Per Capita GDP (US $)




        2010   2011   2012 2013 2014 2015
Accelerated overall growth of other industrial segments




                           …..a key enabler to fuel auto demand
Indian Pockets growing Deeper
Annual Income (INR)        Number of Households in   Expected Households in
                           2010(million)             2015 (million)
More than1000000           1.2                       3.3
500000-1000000             2.4                       5.5
200000-500000              10.9                      55.1
90000-200000               91.3                      106.0
Less than 90000            101.1                     74.1
TOTAL                      206.9                     244.0
Indian Car Buyer getting Younger

                       Average Age
40
     39
                       36
35                                   33
30
25
                                                ?
     2000             2005           2010      2015
Passenger car penetration




Passenger car penetration (Cars / 1000 population)
India 15,   China 40, Europe 400 ~ 700
Some growth forecasts for Indian auto industry

• The Passenger Vehicle market of India will even cross Japan by selling about
  5 million Vehicles by 2017-18.

• The Indian auto exports will be upto $5.62 billion in the year ending
  March 2011 and the same will grow to $17.64 billion in 2015-16.

• India’s share in global auto exports may also triple by 2016.

• India’s passenger vehicle production projections :

  In 2010 – 2.6 million Vehicles

  By 2015 – 5.1 million Vehicles

  By 2020 – 9.7 million Vehicles

                                                          Sources : -SIAM, ACMA & FICCI
AUTOMOTIVE MISSION PLAN 2016



                                      Document prepared by
                                       Government of India
                                       in consultation with
                                         ACMA & SIAM


                              Automotive Industry viewed as “Locomotive
                                            for Growth”

                       Turnover              Export
                                                               Employment
                       $ 35 Billion        $ 4.1 Billion
                            to                   to            + 25 million
                       $145 billion         $35 billion


Automotive Plan           Will contribute 10% of the Country’s GDP and
     2016                          30~35% of the Industry GDP
Segment wise vehicle production in India & Future projections for 2015 & 2020
Indian Auto Components Industry
Indian Auto component Industry size & Growth
Growth projections for Domestic auto components demand
Growth projections of Exports by Indian auto component industry
Investment plan of automobile industry

 Auto Industry is expected to invest up to Rs 80,000 crore in fresh capacity in the next
four years.


• Major investments will be done by :-

A.) Tata motors - Rs 8,000 Crore.

B.) Maruti Suzuki – Rs 3800 Crores

C.) Daimler India - Rs 3,500 Crore.

D.) Toyota        - Rs 3200 Crores.

 These investments by automakers is set to trigger expansion of capacities by component
suppliers and the components industry will also invest Rs 54000 crores up to the end of
2011.
Technology Collage
       Future technological demands



    Fuel                  Emission                 Safety &
Efficiency               Reduction                 Durability




                 Cost                Innovative
             Effectiveness            Features




     An interwoven web of often conflicting requirements
Technology Collage
Fuel Efficiency and Emission Control

  CNG, LPG,
   Ethanol




                                              Fuel Cell




                                               EV

 Hybrids
Technology Collage
Innovative Features




      Key less entry           Soft feel Interiors
                                                        Long life components




   Electrically controlled   Enhanced driving comfort     Composites
   mechanisms
Plastic Fuel Tank
Technology Collage
Cost effectiveness




                                Foam injected plastic parts
           Bi Fuel ECUs




         In-mould decoration    Aluminium wiring harness
Safety and Durability   Technology Collage
Special Steel e.g. HSS,
    Galvannealed
High Strength Steel (HSS)
Crash Test




            Improvement                Weight
              of Crash                Reduction
               safety



              same                      same
              weight                  absorbed
                                       energy

 Normal
 Normal                     High
                             High                 Normal
                                                   Normal
Strength
 Strength                 Strength
                           Strength               Strength
                                                  Strength
t=1.4mm
t=1.4mm                   t=1.4mm
                          t=1.4mm                 t=1.6mm
                                                  t=1.6mm
Example of HSS in Automobile



        Soft Steel Sheet




590TRIP
590 high-burring         590TRIP, high-burring


780

                                                        780DP




                   690TRIP
                                   780
                                                  780
                                   high-burring
Ratio of Average raw material used in a typical car


                                          % Used in Car


                            Others, 6%
                   Cast Iron, 3%

                Fluids, 13%                                                   Steel
                                                                              Plastics
                                                                              Aluminium

        Elastomers, 4%                                                        Glass
                                                           Steel, 53%         Elastomers
                Glass, 2%
                                                                              Fluids
          Aluminium, 5%
                                                                              Cast Iron
                                                                              Others

                  Plastics, 14%




Raw material        Steel      Plastics Aluminium    Glass   Elastomers   Fluids   Cast Iron   Others
% Used in Car        53%        14%        5%         2%         4%        13%           3%     6%
Challenges that Indian auto industry has to address


   Scale up Capacities &
                                   Cost competitiveness
     Absorbing newer
       technologies


 Infrastructure development     Improve productivity of both
                                     labour and capital



                                Availability of cost effective
 Favorable and predictable                 capital
  business environment


                                  Availability of auto grade
 Availability of raw material
                                   technically advanced
 commensurate with growth
                                           material
Auto industry looks
forward for the support
of Indian raw material
industry to meet the
future ahead ….     Let’s Achieve Together




          Thank You !
                                 Thank You !

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04 indian auto_industry_maruti

  • 1. INDIAN AUTO INDUSTRY …. the way forward Presentation by- Sunil Kakkar General Manager (SupplyChain) Maruti Suzuki India Ltd
  • 2. Indian auto industry : Among the top 10 in world Two Wheelers 2nd Small Cars 3rd Commercial Vehicles 5th
  • 3. Automobile Industry – A Global Hub • 15 manufacturers of passenger cars and multi-utility vehicles, • 9 manufacturers of commercial vehicles, • 16 manufacturers two/ three wheelers, • 14 manufacturers tractors, • 5 manufacturers of engines.
  • 4. Key drivers for the growth of Indian Auto industry Finance Availability Poor public transport system Improved Infrastructure Low car penetration Key drivers Rising Family Income Exchange of Cars Favorable duty structure Changing lifestyle
  • 5. Impact of infrastructure 2 key projects of strategic importance for India NHDP project: • Largest highway development project • Golden quadrilateral - Connects 4 metros • NSEW project – Connecting North, South & East, West lengths of India
  • 6. Rapid Urbanization Urban Percentage of Total Population Rising GDP per Capita Per Capita GDP (US $) 2010 2011 2012 2013 2014 2015
  • 7. Accelerated overall growth of other industrial segments …..a key enabler to fuel auto demand
  • 8. Indian Pockets growing Deeper Annual Income (INR) Number of Households in Expected Households in 2010(million) 2015 (million) More than1000000 1.2 3.3 500000-1000000 2.4 5.5 200000-500000 10.9 55.1 90000-200000 91.3 106.0 Less than 90000 101.1 74.1 TOTAL 206.9 244.0
  • 9. Indian Car Buyer getting Younger Average Age 40 39 36 35 33 30 25 ? 2000 2005 2010 2015
  • 10. Passenger car penetration Passenger car penetration (Cars / 1000 population) India 15, China 40, Europe 400 ~ 700
  • 11. Some growth forecasts for Indian auto industry • The Passenger Vehicle market of India will even cross Japan by selling about 5 million Vehicles by 2017-18. • The Indian auto exports will be upto $5.62 billion in the year ending March 2011 and the same will grow to $17.64 billion in 2015-16. • India’s share in global auto exports may also triple by 2016. • India’s passenger vehicle production projections : In 2010 – 2.6 million Vehicles By 2015 – 5.1 million Vehicles By 2020 – 9.7 million Vehicles Sources : -SIAM, ACMA & FICCI
  • 12. AUTOMOTIVE MISSION PLAN 2016 Document prepared by Government of India in consultation with ACMA & SIAM Automotive Industry viewed as “Locomotive for Growth” Turnover Export Employment $ 35 Billion $ 4.1 Billion to to + 25 million $145 billion $35 billion Automotive Plan Will contribute 10% of the Country’s GDP and 2016 30~35% of the Industry GDP
  • 13. Segment wise vehicle production in India & Future projections for 2015 & 2020
  • 15. Indian Auto component Industry size & Growth
  • 16. Growth projections for Domestic auto components demand
  • 17. Growth projections of Exports by Indian auto component industry
  • 18. Investment plan of automobile industry Auto Industry is expected to invest up to Rs 80,000 crore in fresh capacity in the next four years. • Major investments will be done by :- A.) Tata motors - Rs 8,000 Crore. B.) Maruti Suzuki – Rs 3800 Crores C.) Daimler India - Rs 3,500 Crore. D.) Toyota - Rs 3200 Crores. These investments by automakers is set to trigger expansion of capacities by component suppliers and the components industry will also invest Rs 54000 crores up to the end of 2011.
  • 19. Technology Collage Future technological demands Fuel Emission Safety & Efficiency Reduction Durability Cost Innovative Effectiveness Features An interwoven web of often conflicting requirements
  • 20. Technology Collage Fuel Efficiency and Emission Control CNG, LPG, Ethanol Fuel Cell EV Hybrids
  • 21. Technology Collage Innovative Features Key less entry Soft feel Interiors Long life components Electrically controlled Enhanced driving comfort Composites mechanisms
  • 23. Technology Collage Cost effectiveness Foam injected plastic parts Bi Fuel ECUs In-mould decoration Aluminium wiring harness
  • 24. Safety and Durability Technology Collage
  • 25. Special Steel e.g. HSS, Galvannealed
  • 26. High Strength Steel (HSS) Crash Test Improvement Weight of Crash Reduction safety same same weight absorbed energy Normal Normal High High Normal Normal Strength Strength Strength Strength Strength Strength t=1.4mm t=1.4mm t=1.4mm t=1.4mm t=1.6mm t=1.6mm
  • 27. Example of HSS in Automobile Soft Steel Sheet 590TRIP 590 high-burring 590TRIP, high-burring 780 780DP 690TRIP 780 780 high-burring
  • 28. Ratio of Average raw material used in a typical car % Used in Car Others, 6% Cast Iron, 3% Fluids, 13% Steel Plastics Aluminium Elastomers, 4% Glass Steel, 53% Elastomers Glass, 2% Fluids Aluminium, 5% Cast Iron Others Plastics, 14% Raw material Steel Plastics Aluminium Glass Elastomers Fluids Cast Iron Others % Used in Car 53% 14% 5% 2% 4% 13% 3% 6%
  • 29. Challenges that Indian auto industry has to address Scale up Capacities & Cost competitiveness Absorbing newer technologies Infrastructure development Improve productivity of both labour and capital Availability of cost effective Favorable and predictable capital business environment Availability of auto grade Availability of raw material technically advanced commensurate with growth material
  • 30. Auto industry looks forward for the support of Indian raw material industry to meet the future ahead …. Let’s Achieve Together Thank You ! Thank You !