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Farah naz
Energy efficient garment factories in Bangladesh.

Masters Thesis:      Sept 2006 - Feb 2008

                          Masters in Architecture in Sustainable Environmental Design
                          Architectural Association School of Architecture
                          London, United Kingdom.




                                      3
Energy Efficient garment factories in
                                                                                                                                   Bangladesh.

                                                                                                                                   Objective:

                                                                                                                                       To assess the current working condition of garment factory
                                                                                                                                       and identify how this building typology is becoming a health
                                                                                                                                       risk for the garment factory workers.
                                                                                                                                       Goal is to Propose intelligent passive design strategies that
                                                                                                                                       can reduce extensive artificial lighting dependency and
                                                                                                                                       secondly, to identify simple non high tech approach to create
                                                                                                                                       suitable work environment for future factories in Dhaka,
                                                                                                                                       Bangladesh.


                                                                                                                                   Abstract:
                                                                                Hand Sketch, Dhakas Skyline showing the existing
                                                                                factories in the urban skyline.                    Context: Bangladesh - is the twelve largest apparel exporter in the
                                                                                                                                   world and fifth largest in EU, with an annual retribution of 9.52 billion
                                                                                                                                   US$. With 8000 factories in the country, garment industry is the
                                                                                                                                   economic lifeline of the country, employing 30% of the total
                                                                8 KM                                                               population.
                                                                                                                                   Issues: Interestingly this industry is often criticized, for being the
                                                                                                                                   largest consumer of electrical energy, where the country faces an
                                                                                                                                   imminent shortage; and secondly, for being the leading health risk
                                                                                                                                   from overheated working conditions.

                                                                                                                                   The rigid requirements for the reduction of lighting demand and the
                                                                                                                                   temperature hazard of the working spaces requires a framework of
 Location Map
                                                                                                                                   target conditions to be achieved. After a field work survey and
                                                                                                                                   research on potential options, the dissertation focuses on proposing
                                                                                                                                   intelligent natural day lighting strategies, that can be adapted to
                                                                                                                                   conserve energy and reduce the energy demand of garment
                                                                                                                                   factories. Finally, suggest passive cooling through natural ventilation
                                                                                                                                   and using hollow core slabs, to attain optimum working condition.

                                                                                                                                   The solutions derived are simple and within the framework of the
                                                                                                                                   existing cultural context and can be easily adopted, without requiring
                                                                                                                                   any high tech systems. The solution holds the potential to add a
                                                                                                                                   valuable contribution to this architectural typology in Bangladesh and
                                                                                                                                   can become guidelines for future building construction.
Field work, internal temperature reading of the sewing   Field work: Comfort sensation survey overlayed on the logged
and ironing space.                                       internal temperature.


                                                                                                               4
Design Evolution:


                                                                                                                                                              Conceptual Analysis:
                                Double roof and storage space




                                                                                                   Vertical circulation




                                                                                     Roof Garden

                                                                      Social Block




                                                                                                   Ironing Space

                       Sewing South block

                                              Sewing West block


                                Roof Garden
                                                                                                                          Loading Dock




                                                                                                                    Administrative Block


                                                                                                                                           Entrance for the
                            Spatial organization for the functional and social spaces.                                                     employee




                                                                                                                                                                      Vertical massing and spatial characteristics study.

Right: North Facade. Hand sketch with pen and pencil.




                  Sewing West




                                                                                                                                                                      Design Performace Criteria Identification.



                                                                                                                           5
Day Lighting Performance:




                                                                                                                           Goal: To obtain the target illumination level between 800 -2000
                                                                                                                           lux for sewing space and 300- 500 lux for ironing space.
                                          Roof Storage
                                                                                                                           Architectural Parameters:

                      South sewing
                                                                                                                           Required Lighting Needed: 800- 2000 lux (Sewing) 300-
                                                                                                                           500(ironing)
                                          West sewing
                                                                                                                           FloorArea: 10m x 20m = 200 m²
                                                                                                                           Volume = 1000m³
                                                                                                                           Volume Orientation: North South
                                        Roof garden &
                                        social space
                                                                                                                           Elevation from Ground Plane: 12m(seiwng) 2.5 (Ironing)

                                     Ironing Space

                                                                                                                           Conclusion for Sewing Space South and West:
                                     Administrative

North South Section                                      Environmental Performace Criteria Identification.
                                                                                                                           1.        The sewing floor received adequate amount of day
                                                                                                                           lighting between 1050-2000 lux in June, which is the month with
                                                                                                                           the peak working load. South sewing wing with a DF 4%,
                                                                                                                           received 800 lux above 800 hours, and 1084 lux above 1100
                                                                                                                           hours.The artificial lights can be turned off during 52% of the
                                                                                                                           working hours with an average daylight factor of 5.5.
                                                                                        Top: South Sewing -June 21, 12pm
                                                                                        Bottom: Ironing Space- Jan 12th,
                                                                                        12pm                               2.        From frequency occurrence analysis of the targeted
                                                                                                                           lux level shows that 2250 working hours above 800 lux, and
                                                                                                                           1600 hours above 1200 lux is achieved on the sewing floors
                                                                                                                           (south and west) throughout the working hours of an year.
                                                                                                                           Both sewing wing(south and west) are well illuminated with an
                                                                                                                           average DF of 5% .

                                                                                                                           Ironing Space:

                                                                                                                           From the test results it was found that, with a 2.2. DF and an
                                                                                                                           illumination level between 100- 300 lux, 55% working hours the
                                                                                                                           artificial lightings can be turned off. This adds to energy savings
                                                                                                                           above 50% of the working hours.




                                                                                             6
Thermal Performance:

                                                                                                                                                               Goal:

                                                                                                                                                               1.        To identify the appropriate ventilation rate required for
                                                                                                                                                                    necessary heat dissipation.

                                                                                                                                                               2.           Identify what materials and construction method can
                                                                                                                                                                    be utilized for this building typology, without adding any extra
                                                                                                                                                                    cost or high technology, to stabilize the internal resultant
Left to right: Hollow Core, Sandlime brick with plaster, and concrete block with plaster.                                                                           temperature within the comfort temperatures defined.
Sewing Space:
                                                                                                                                                               Thermal Performance was tested by using TAS.

                                                                                                                                                               Results:


                                                                                                                                                               From the thermal performnace analysis it can be concluded,
                                                                                                                                                               that materiality places an important role in achieving comfort
                                                                                                                                                               temperatures during the hottest months in summer when the
                                                                                                                                                               internal temperatures were recored as high as 36ºC, from
                                                                                                                                                               fieldwork.


                                                                                                                                                               Comparative Analysis:

                                                                                                                                                               A comparative analysis of the internal resultant temperature for
                                                                                                                                                               ironing and sewing spaces, for the three variants traditional
 Internal Temperature comparison of the three design options.                               Internal Temperature frequency of occurence of the three design    construction the lime brick, conventional construction concrete
 Ironing Space:
                                                                                                                                                               plaster, and potential material - hollow core, for the entire year
                                                                                                                                                               was compared. The following was observed:

                                                                                                                                                               In the sewing space, between 25º- 30ºC hollow core shows
                                                                                                                                                               frequency of occurrence of more than 3000 hours, 10% more
                                                                                                                                                               working hours, than lime brick.

                                                                                                                                                               Between the temperatures of 32º- 34ºC, hollowcore 83% less
                                                                                                                                                               hours of occurence than the conventional material.

                                                                                                                                                               Same is observed in the ironing space, between 25º- 30ºC ,
                                                                                                                                                               hollow core performs 24% more working hours than the
                                                                                                                                                               limebrick. During the extreme summer days, hollow core
     Internal Temperature comparison of the three design options.                            Internal Temperature frequency of occurence of the three design
                                                                                                                                                               shows, 82% higher performance between the temperatures of
                                                                                                                                                               30º- 32ºC, . And above 34ºC the hollow core has 0 hours of
                                                                                                                                                               frequency of occurrences.
                                                                                                                              7
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Master of architecture thesis - Architectural Association, 2006-2007

  • 2. Energy efficient garment factories in Bangladesh. Masters Thesis: Sept 2006 - Feb 2008 Masters in Architecture in Sustainable Environmental Design Architectural Association School of Architecture London, United Kingdom. 3
  • 3. Energy Efficient garment factories in Bangladesh. Objective: To assess the current working condition of garment factory and identify how this building typology is becoming a health risk for the garment factory workers. Goal is to Propose intelligent passive design strategies that can reduce extensive artificial lighting dependency and secondly, to identify simple non high tech approach to create suitable work environment for future factories in Dhaka, Bangladesh. Abstract: Hand Sketch, Dhakas Skyline showing the existing factories in the urban skyline. Context: Bangladesh - is the twelve largest apparel exporter in the world and fifth largest in EU, with an annual retribution of 9.52 billion US$. With 8000 factories in the country, garment industry is the economic lifeline of the country, employing 30% of the total 8 KM population. Issues: Interestingly this industry is often criticized, for being the largest consumer of electrical energy, where the country faces an imminent shortage; and secondly, for being the leading health risk from overheated working conditions. The rigid requirements for the reduction of lighting demand and the temperature hazard of the working spaces requires a framework of Location Map target conditions to be achieved. After a field work survey and research on potential options, the dissertation focuses on proposing intelligent natural day lighting strategies, that can be adapted to conserve energy and reduce the energy demand of garment factories. Finally, suggest passive cooling through natural ventilation and using hollow core slabs, to attain optimum working condition. The solutions derived are simple and within the framework of the existing cultural context and can be easily adopted, without requiring any high tech systems. The solution holds the potential to add a valuable contribution to this architectural typology in Bangladesh and can become guidelines for future building construction. Field work, internal temperature reading of the sewing Field work: Comfort sensation survey overlayed on the logged and ironing space. internal temperature. 4
  • 4. Design Evolution: Conceptual Analysis: Double roof and storage space Vertical circulation Roof Garden Social Block Ironing Space Sewing South block Sewing West block Roof Garden Loading Dock Administrative Block Entrance for the Spatial organization for the functional and social spaces. employee Vertical massing and spatial characteristics study. Right: North Facade. Hand sketch with pen and pencil. Sewing West Design Performace Criteria Identification. 5
  • 5. Day Lighting Performance: Goal: To obtain the target illumination level between 800 -2000 lux for sewing space and 300- 500 lux for ironing space. Roof Storage Architectural Parameters: South sewing Required Lighting Needed: 800- 2000 lux (Sewing) 300- 500(ironing) West sewing FloorArea: 10m x 20m = 200 m² Volume = 1000m³ Volume Orientation: North South Roof garden & social space Elevation from Ground Plane: 12m(seiwng) 2.5 (Ironing) Ironing Space Conclusion for Sewing Space South and West: Administrative North South Section Environmental Performace Criteria Identification. 1. The sewing floor received adequate amount of day lighting between 1050-2000 lux in June, which is the month with the peak working load. South sewing wing with a DF 4%, received 800 lux above 800 hours, and 1084 lux above 1100 hours.The artificial lights can be turned off during 52% of the working hours with an average daylight factor of 5.5. Top: South Sewing -June 21, 12pm Bottom: Ironing Space- Jan 12th, 12pm 2. From frequency occurrence analysis of the targeted lux level shows that 2250 working hours above 800 lux, and 1600 hours above 1200 lux is achieved on the sewing floors (south and west) throughout the working hours of an year. Both sewing wing(south and west) are well illuminated with an average DF of 5% . Ironing Space: From the test results it was found that, with a 2.2. DF and an illumination level between 100- 300 lux, 55% working hours the artificial lightings can be turned off. This adds to energy savings above 50% of the working hours. 6
  • 6. Thermal Performance: Goal: 1. To identify the appropriate ventilation rate required for necessary heat dissipation. 2. Identify what materials and construction method can be utilized for this building typology, without adding any extra cost or high technology, to stabilize the internal resultant Left to right: Hollow Core, Sandlime brick with plaster, and concrete block with plaster. temperature within the comfort temperatures defined. Sewing Space: Thermal Performance was tested by using TAS. Results: From the thermal performnace analysis it can be concluded, that materiality places an important role in achieving comfort temperatures during the hottest months in summer when the internal temperatures were recored as high as 36ºC, from fieldwork. Comparative Analysis: A comparative analysis of the internal resultant temperature for ironing and sewing spaces, for the three variants traditional Internal Temperature comparison of the three design options. Internal Temperature frequency of occurence of the three design construction the lime brick, conventional construction concrete Ironing Space: plaster, and potential material - hollow core, for the entire year was compared. The following was observed: In the sewing space, between 25º- 30ºC hollow core shows frequency of occurrence of more than 3000 hours, 10% more working hours, than lime brick. Between the temperatures of 32º- 34ºC, hollowcore 83% less hours of occurence than the conventional material. Same is observed in the ironing space, between 25º- 30ºC , hollow core performs 24% more working hours than the limebrick. During the extreme summer days, hollow core Internal Temperature comparison of the three design options. Internal Temperature frequency of occurence of the three design shows, 82% higher performance between the temperatures of 30º- 32ºC, . And above 34ºC the hollow core has 0 hours of frequency of occurrences. 7