Offerings by Dynalec :: Fuel and Coolant Handling Systems Dynalec takes ownership of the design, manufacture, delivery, maintenance, running, monitoring and control of the test facilities for it’s customers Dynalec is closely working with customers to reduce their maintenance, breakdown and operations costs of the test beds and protect them from financial and operational risks .. Dynalec provides it’s own (ISO-9001 Certified) Engine Test Facility on-rent for carrying out endurance testing of engines.

1. Offerings by Dynalec
Fuel and Coolant Handling Systems
DYNALEC Controls Pvt Ltd

2. Dynalec’s differentiator!
Dynalec takes ownership of the design, manufacture,
delivery, maintenance, running, monitoring and control of
the test facilities for it’s customers
Dynalec is closely working with customers to reduce their
maintenance, breakdown and operations costs of the test
beds and protect them from financial and operational risks ..
Dynalec provides it’s own (ISO-9001 Certified) Engine Test
Facility on-rent for carrying out endurance testing of engines.

3. Dynalec’s Innovative Model of Operation …
Benefits for
Customer
Increased
Reliability and
mitigating the
Test-bed
Operational
and Financial
Risks
Test-beds on
Rental
Capital Centric Model /
Turn-key
• Design
• Manufacture
• Delivery
• Installation and Configuration
Support / Operations
• Maintenance
• Running
• Remote Monitoring & Control
• Calibration
• Overhauling
Opex Centric
Model
•Build
•Operate
•Transfer

4. Dynalec Controls -> Wide Coverage
Dynalec specializes in undertaking turnkey projects for the
complete set-up of Engine Test Facility which includes
• Fuel & Coolant Conditioning Systems
• Acoustic Enclosures
• Water Circulation System with Cooling Tower
• Engine Flue Gas Extraction System
• Air Handling System
• Fully automated Engine Test System with match-plates
• Engine mounting pallets/trolleys with auto docking
• Computer controlled Engine Performance Monitor

5. Dynalec Fuel Conditioning Unit (FCU)
This Unit enables to Control of
Temperature and Pressure of the
Fuel supplied to engine and also
takes care of the Fill & Priming, Drain
Cycles of the fuel. Measurement of
exact quantity of fuel consumed is an
additional function

6. FCU -> Typical Customer Input Parameters
• Engine Ranges considered : < 100kW, 100-180kW, 180-
340kW,>340kW
• Type of Fuel – Diesel / Gasoline
• Rated Fuel Flow required for Engine – typically 100-
150kw : 30-40 kg/hr
• Fuel Inlet and Outlet Temperature – 35-40 Deg C
(Diesel), 25-30 Dec C (Gasoline)
• Fuel Inlet Pressure Specification
• Ambient Temperature / Wet bulb temp / Coolant water
temperature (to decide if suitable Chiller is required)
• Any specific Priming Pressure requirement
• Measurement Principle Requirement – to decide Mass
Flow (Coriolis Principle – instant and accurate) or
Gravimetric Meter

7. FCU -> Typical Construction
Day Tank
Mass Flow
Meter
Air
Separator
Fuel Pump
Fuel Filter
Heater Tank
Heat
Exchanger
Water
Circulation
Pump
Drain
Pump
Fuel Inlet /
Outlet
Measurement
Conditioning
Drain
Fill
Functions
Conditioning
Fill & Priming
Drain
Measuremen
t
Fuel Pump
Water
Separator

8. FCU -> Salient Features
Single unit to cover Fill, Drain, Priming, Conditioning and
Measurement
• Indirect heating of Fuel as per the industrial safety
norms
• Provision to venting of air from fuel line preventing air
traps
• Level Sensor in Day Tank to maintain required
minimum Levels
• Fuel Pumps for effective Fuel Circulation & Pressure
Control
• All fittings of Stainless Steel SS304 to ensure longevity
and reliability of the System
• Ease of Installation, Easy to maintain & service
– Robust and very easy to install System
– Easy accessibility of every part of the System

9. Dynalec Coolant Conditioning Unit (CCU)
This Unit enables to Control of
Temperature of the Coolant
supplied to engine. This System
maintains engine coolant outlet
temperature at different
speeds/loads on engine and it
prevents over heating of engine

10. CCU -> Typical Customer Input Parameters
• Engine Ranges considered : < 100kW, 100-
180kW, 180-340kW,>340kW
• Rated Coolant Flow required for Engine –
based on engine kW
• Coolant Inlet and Outlet Temperature
• Ambient Temperature / Wet bulb temp /
Inlet water temperature (to decide if
Cooling Tower Design or Flow)

11. CCU -> Typical Construction
Heat
Exchanger
Controlling
Valve
Heater Tank
Coolant
Recovery Tank
Circulation
Pump
Heat
Exchanger
Drain
Pump
Inlet /
Outlet
Filters
Conditioning
Drain
Fill
Functions
Maintain
Temperature of
coolant
FillDrain

12. CCU -> Salient Features
Precise Control of the inlet temperature of Coolant
• Properly designed heat exchanger based on coolant
flow & temperature
• Coolant Fill and Drain as default functionality
• Fast response & accurate temperature sensors
• Provision of number of Heaters in the system achieving
desired temperature with the desired response time
• Float type Level switch in the recovery tank to maintain
coolant level
• Ease of Installation, Easy to maintain & service
– Robust and very easy to install System
– Easy accessibility of every part of the System

13. FCU & CCU Customer Installations
• More than 200+ systems each successfully
running with the customers
• Proven with 10+ years working with elite
customers like Mahindra, Tata Motors,
Simpsons & Co, Volvo Eicher etc

14. Dynalec : KEY Customer LOGOs

15. Renault Nissan
Automobile India Pvt.
Ltd. – Tamilnadu
Tata Motors Ltd.
(PCBU) – Pune &
Sanand
Tata Motors Ltd.
(CVBU) – Pune,
Jamshedpur,
Pantnagar & Lucknow
Mahindra & Mahindra
Ltd. (A.D.) – Igatpuri &
Zaheerabad
Mahindra & Mahindra
Ltd. (FES) –
Zaheerabad, Nagpur
& Rudrapur
Mahindra & Mahindra
Ltd. (R&D) – Nashik &
Chennai (MRV)
Mahindra Heavy
Engines Ltd. – Pune
Mahindra Vehicle
Manufacturers Ltd. –
Pune
Swaraj Engines Ltd. –
Chandigarh
TAFE Motors &
Tractors Ltd. – Alwar
Simpson & Co. Ltd. –
Chennai (Dev. Centre
& Production)
Tractors & Farm
Equipment Ltd. (R&D)
– Chennai
Kirloskar Oil Engines
Ltd. – Kagal
AVEC Ltd. – Pithampur
List of Customers : Locations

16. Bosch Ltd. –
Bengaluru
TVS Motor Ltd. –
Hosur & Mysore
Cooper India Ltd. –
Satara
Force Motors Ltd. –
Pune
SAME-DEUTZ India
Pvt. Ltd. – Ranipet
Volvo-Eicher
Commercial Vehicles
Ltd. (VECV) –
Pithampur
Greaves Cotton Ltd.
– Aurangabad &
Ranipet
International
Tractors Ltd. –
Hoshiarpur
Hyundai Motors
India Ltd. –
Sriperumbudur
Delphi-TVS Ltd. –
Tamilnadu
Bajaj Auto Ltd. –
Aurangabad
Lombardini India
Ltd. – Aurangabad
Indian Institute of
Technology Madras
– Chennai
V. I. T. University -
Tamilnadu
List of Customers : Locations

17. Dynalec at a Glance : The PROMISE
… grow with the existing customers and deliver more
and more value
… acquire largest share of the Indian market and mark
it’s grow in the international market
… identify and acquire of innovative products
… grow customer’s and own Revenue and Profitability
Year-over-Year
Dynalec will continue to …

18. DYNALEC Controls Pvt Ltd
Regd. Office & Factory : Shed No. 6, 7 & 8, Survey No. 77/4,
Vishnu-Malati Industrial Estate, Shivane, Pune - 411 023, India.
Tel : +91 20 2529 0491/ 0957, Fax : +91 20 2529 0016 Extn. 206
Email : sales@dynaleccontrols.com
Website : www.dynaleccontrols.com
LinkedIn – https://www.linkedin.com/company/dynaleccontrolspvtltd/
Facebook - https://www.facebook.com/DynalecControls
Looking forward to be associated with
you and to add value to you …