2. Agenda
• Introduction to EnerMech
• EnerMech Business Lines
• EnerMech Regional Overview
• Industrial Services Offerings
• Integration of Services
• SIM – System Integrity Management
• Summary
• Question & Answer
3. Introduction to EnerMech
• Providing mechanical solutions to the oil, gas and
petrochemical industries
• Established 2008, managed by an experienced
team and backed by Lime Rock Partners
• A heritage of 40 years through key acquisitions
• Focused on providing a more competitive,
responsive and better value service
• Uncompromising focus on safety - ISO
9001/14001/18001 certified
• Over $160MM invested to date and
operating revenues of $432MM in 2014
7. Our Services
Cranes & Lifting Services
• Complete offshore crane operations, maintenance and inspection
• Life extension & obsolescence support
• Crane removal, refurbishment and replacement
• Spares management & storage
• Rigging and lifting equipment rental and sale
Equipment Rental
• Supply/rental of hazardous and non-hazardous equipment
• Client specific/specialised equipment
• Specialist advise including HAVs Management
• Online equipment management/tracking/certification (EnerMech Live)
• We work together with you to offer niche specialist services or integrated &
packaged services, saving on time and money
8. Hydraulic Products
• Hydraulic hose manufacture and installation (onshore and offshore)
• Hose integrity management
• Onshore hose management application (OHM)
• Provision of hydraulic fittings and products
Hydraulic Services
• System design, manufacture and installation
• System modification, repair and refurbishment
• Offshore site services including pipework/tubing installation
• Oil flushing and chemical cleaning
Industrial Services
• Chemical cleaning/high pressure water jetting
• Industrial coating
• Controlled bolting/flange management/onsite machining
• Heat exchanger installation, repair and maintenance
• Valve maintenance and repair
Our Services
9. Process, Pipeline & Umbilical Services
• Controlled bolting, flange management and leak testing services
• Process, pipeline, pre-commissioning and shutdown services
• Pipeline cleaning, pigging, testing and drying
• Umbilical/hydraulic, fibre optic and electrical pre-commissioning
Specialist Training
• Offshore crane operator training & assessment including crane simulator
• Lifting operator courses (OPITO Rigging and Banksman training and
assessments)
• Hydraulics courses (BFPA accredited)
• Industry safety training (including MIST) and e-learning
Valve Supply & Servicing
• Valve packages for subsea and topside applications
• Design and manufacture, specialised testing services
• Valve servicing and maintenance including automation and control
• Choke valves and wellhead pressure control equipment
• Onsite inspection, certification, calibration, preservation and repair
Our Services
10. • EnerMech’s customers cover all phases of the oil & gas
life of field from exploration, construction, production
operations to decommissioning
• An increasing number of our customers are buying
multiple services under an umbrella MSA
Cranes & Lifting Hydraulic Services PPU
Valves Supply & Servicing Equipment Rental
Industrial Services
Customer Overview
11. Company Standards
• Quality Management System certified to BS EN ISO 9001/2008 (DNV)
• Environmental Management System certified to BS EN ISO 14001:2004 (DNV)
• Health & Safety Management Systems certified to OHSAS 18001:2007 (DNV)
13. Houston, TX Facility – 14000 West Rd
• Houston West Road Facility
• Regional Headquarters opened in 2012
• Two (2) Industrial Office/Warehouse Buildings
• 50,000sqft warehouses on ~5 acres
• Manufacturing & Service Centers
• Industrial Services, PPU & Hydraulics
14. Broussard, LA Facility – 1034 Carlton Rd
• Broussard Carlton Road Facility
• Opened in 2014
• 7,000sqft office/warehouse on ~3/4 acres
• Cranes & Hydraulics Service Center
• Funding approved for expansion to support add’l service lines
15. Slidell, LA Facility – 60185 Camp Villere Rd
• Slidell Camp Villere Road Facility
• Opened in 1999; Acquired by EnerMech in 2014
• 17,000sqft office/warehouse on ~5 acres
• Cranes & Hydraulics Service Center
• Fabrication & Machine Shop
• Blasting & Painting Shop
17. Mechanical & Commissioning Services
• Flange Management (SIM) / Bolting Services
• Onsite Machining
• Hydrostatic Testing
• Pneumatic Testing / Nitrogen / Helium Leak Testing
• Chemical Cleaning / HP Water Jetting / Aqua Blasting / Air Blowing
• Specialist Painting and Coating Services
• Trained Rope Access Personnel
• Lube Oil Flushing
• Tank Drying and Purging
• Valve Testing / Valve Repair
• Pipeline Pre-Commissioning
• Manpower Supply
• Training of Site Labor
One Stop Shop for Integrated
Pre-Commissioning and
Commissioning Services
18. • Hydraulic Bolt Tensioning
• Manual and Hydraulic Bolt Torqueing
• Onsite Flange Management
• Provision of Electronic Flange Management System (SIM)
• Training, Competency Assessment and Competency Management (ECITB)
Bolting Services/Flange Management
19. • Flange Facing – Up to 3m Outside Diameter
• Pipe Cutting and End Prepping
• Drilling and Boring – Electric, Pneumatic and Hydraulic capability
• Milling
• Custom Engineering Solutions
Onsite Machining
20. • Engineering and Test Pack Generation (SIM) and/or support
• Access to significant resources of experienced personnel
• Existing operational personnel pool in excess of 40
• Key industry testing personnel are already onboard & actively recruiting new talent
• We have a large pool of CV’s with similar experience
• Significant equipment inventory including pumps, instrumentation, blinds and
test equipment with ability to deploy additional from overseas or through further
investment
• Onsite / offsite training of client personnel, where applicable
Hydrostatic Testing
21. • Engineering and Test Pack Generation (SIM)
• Provision of Air, N2, N2/He or Air/He Testing
• Leak detection using soapy bubble or helium leak detector
• Major investment made in both liquid nitrogen and membrane nitrogen equipment
• Options to provide equipment and manpower only or full service.
Pneumatic Testing
22. • Full Onsite Turnkey Chemical Cleaning Service Including
• Generation of steam via packaged boiler
• Plate pack heat exchanger system
• Effluent storage / management
• Experienced personnel and significant track record in:
• Propane Air Cooled Heat Exchangers
• Cryogenic Air Cooled Heat Exchangers
• Waste Heat Recovery Unit
• Regeneration Gas Heat Exchanger Coils
• Hot Oil Networks
• Compressor Suction Lines
• Fin Fans
Before After
Chemical Cleaning
23. • Degreasing of Acid Gas Recovery Units Including
• Measure and fabrication of temporary pipe spools
• Tag and lock out including isolation, removal of existing pumps, spools, valves or piping
• Flange management including installation and removal of spools
• Generation of demineralized water on site including supply of Reverse Osmosis plant.
Degreasing Experience
24. • Waterjetting Experience
• Tank Blasting
• Alumina Refinery Scale Removal
• Compressor Suction Lines
• Interconnecting Piping
• Heat Exchanger Lancing
• Small and Large Diameter Piping
• Advantages of Waterjetting
• Significant reduction in effluent volume compared to Chemical Cleaning
• Ensures complete debris removal (including welding slag, and garnet)
• 100% containment of waste water
• Ability to shift debris that is unable to be dissolved by chemicals
• Significant time savings on large volume systems
High Pressure Waterjetting
25. • Engineering and Electronic Test Pack Generation (SIM)
• Pipework Cleanliness
• Pipe spool or system cleaning (air, nitrogen, water, aqua milling)
• Pipe spool or system inspection (Visual or CCTV)
• System Drying
• Pipe spool or system drying (air, nitrogen or vacuum)
• Drying down to levels of -40 deg dewpoint and below
• Provision of Personnel and Equipment (adhoc or complete service)
Pipework Cleanliness/Drying
26. • Capabilities and Experience Include
• Fire Water Tank Protective / Internal and External, including encapsulation, abrasive
blasting and application of three coat epoxy coating system
• Epoxy Coating lining system on concrete surfaces. Applied to all site sumps and pits.
• Abrasive Blasting & Coating of Pipe, Tanks, Modules, Valve touch ups & Weld Margins on
all site fabricated and installed piping systems
• Rope access Blasting & Coating to Wet Gas Flare & Dry Gas Flare Surface preparation.
Specialist Painting & Coating
27. • Lube Oil Flushing Experience
• Gas Turbine Generators
• Refrigerant & Gas Compressors
• Waste Heat Recovery Systems
• Hydraulic Start-Up Packages
• Hydraulic Emergency Shutdown Systems
• Marine Vessel Lube Oil, Propulsion & Ballast Systems
• Coker Unit Hydraulics
• Advantages of EnerMech Lube Oil Flushing Services
• Can provide conventional and Flowpulse technology
• (8” pipework being flushed on current LNG scope)
• Mechanical expertise including bolting, rigging and flange
management
• Onsite oil testing and 3rd party verification
• Largest equipment fleet in Australia ($2m Investment)
Lube Oil Flushing
28. = turbulent flow
(effective flushing)
time
4
10
ReynoldsNox1000
20 • Accumulator discharge
• “Stretches”& “Vibrates” Pipework
• Achieves velocities on larger diameter pipes
• Minimised HP requirements
• Removes necessity to “hammer” Pipework
Flowpulse Flushing Philosophy
29. • Storage Tank Drying and Purging Capability Includes
• Engineering and detailed project procedures
• Air Compressors
• Dessicant Dryers
• Nitrogen Membrane Generation Units
• Temporary Hoses and Fittings
• Instrumentation and Gas Analysers
Tank Drying & Nitrogen Purging
30. • Onsite / offsite valve repair, testing , calibration & certification
• Design & manufacture of valve test equipment
• Engineering design & manufacturing capability
• Servicing of any valve type or manufacture / rapid response
• Troubleshooting, Technical Support
• Valve Procurement
• Valve Management
Valve Testing & Repair Services
31. • Project Management / Engineering
• Flooding / Pigging / Gauging
• Hydrotesting and Leak Testing of above and below ground pipelines
• Pre-commissioning / Conditioning
• Control Umbilical Cleaning and Testing
Pipeline Services
32. • Onsite Manpower Supply
• Mechanical Technicians / Fitters
• E & I Technicians
• Commissioning Support
• Onsite Training
• Providers of competency-based training since
1995
• Tailor-made client-specific site training packages
• Specialist mobile training rigs for R&L and
Controlled Bolting
Manpower Supply/Training
33. • Single point contact or Project Manager for all services
• Reduced administration / Client Management time
• Consistency of procedures, safety plans, risk assessments etc
• Reduced site personnel headcount due to use of multi-skilled technicians and integrated
services approach
• Improved efficiency of personnel
• Improved communication between disciplines
• Focus attention on a “right first time” leak free approach
Benefits of Integrated Services
37. System Integrity Management (SIM)
• It allows the client to consolidate
it’s overall flange management
within a single system and
encompasses flange
management, cleaning,
inspection, testing & leak testing.
• Considerable savings can be
realised in preparatory works due
to electronic test pack
compilation, storage & change
system.
• EnerMech have developed a bespoke software package called SIM
38. EnerMech have made a significant investment in SIM to address many of the inefficiencies
that are prevalent within the pre-commissioning / shutdown activities:
• Inaccuracy of test packs (manual recording / typing of line / valve / joint No’s etc)
• Length of time taken to engineer TP’s due to manual input
• Changing TP limits / updating P&ID’s results in re-engineered and rewritten TP’s
• Paper TP’s cannot be re-used, modified or re-issued for similar scopes
• Existing flange management systems are not user friendly or “life of asset”
• No real time “up to date” progress monitoring on major projects
SIM – Current Industry Issues
39. • Records details joint assembly, tightening, testing and maintenance
• Calculates Torque / Tension loads with any lubricant or any tool manufacturer.
• Data access can be via P&ID, ISO or via a spreadsheet
• Produces work instructions and Joint Completion Certificates
• Maintains database record and history of all joints.
• Instant and visual reporting as to the status of the plant / system.
• Real time access to flange information via secure web based link
SIM – Flange Management
41. • Simplified electronic development of system work packs for:
• Pneumatic / Hydrostatic Strength Testing
• Flushing / Camera Inspection
• Nitrogen Purging / Nitrogen Helium Leak Testing
• TP’s automatically generated following electronic mark up of drawings
• Engineering, review and approval time reduced, accuracy increased
• Change system limits or new drawing revisions with minimal effort
• TP’s are available electronically and can be modified and re-used year on year
• Operational progress reporting via secure web log in
SIM – Work Pack Generation
43. SIM – Sample Test Pack
Leak Test Work Pack
System P&ID Mark-Up
44. SIM – Sample Flange Management Output
Prior to walk-thru, SIM checked for flange status: Red
tags are assembled but not tightened.
Visual reference gives a higher degree of confidence
the leak test will proceed without issues.
Leak test overlaid to confirm all flanges within
test have been tightened.
Leak test completed and all flanges
appear green based on test results.
46. • Uncompromising approach to safety
• Wide range of pre-commissioning/mechanical services with integrated service capability
• Significant local infrastructure and support (Facilities, Personnel and Equipment)
• Experienced Management and Personnel with international track record
• Very strong track record
• Flexible, financially strong business with the ability to invest when required
• Unique Technology (SIM, Nitrogen Generation, FlowPulse)
Thank You - Questions ?
Summary
During the execution of the work packs the engineer will update SIM with the status of each work pack. I.e. prepped, tested, reinstated, and the status of each joint in the flange management database. This information will be readily available for the client on site where the work is being carried out, but an update can be uploaded to the EnerMech server at the end of each day, or whatever interval is required, so that the client can obtain remote access to the information.
