2. Objectives
Identify the categories of internal combustion
engine systems in class notes.
Identify the components of the primary or
compression systems.
Describe the components of an engine’s
operating system.
3. Categories of internal combustion
engine systems
Primary system
Operating systems
Accessory systems
4. Primary System
Creates the engine
compression and converts
the energy of combustion to
mechanical energy.
Also referred to as the
compression system.
5. Operating Systems
Perform other engine functions.
Engine will not operate without operating
systems.
Also referred to as auxiliary systems.
Examples: electrical system, cooling systems,
etc.
6. Accessory Systems
Not necessary for engine operation.
When they fail, the engine is still operable.
Example: power steering system
7. Components of Primary System
Piston
piston rings
Cylinder
Head gaskets
Cylinder head
Valves
Intake and exhaust
Valve springs
Spring retainers
Valve guides
Camshaft
8. Components of Operating
System
Air intake system-
functions to provide a source of clean air necessary
for the combustion of the air-fuel mixture.
Air cleaner- filtering device located on the outside
of the engine.
Carburetor- provides fuel and air to the engine in
correct proportions and volume.
9. Components of Operating
Systems
Fuel System-
Delivers clean and adequate amounts of fuel to the
cylinder.
Fuel tank
Fuel filter- acts as a cleaner for the fuel that passes
through it.
Fuel pump- ensures that an adequate amount of
fuel under the correct pressure is distributed
throughout the rest of the system.
Fuel injection systems- inject fuel into the
combustion chamber
Mechanical fuel injection systems- use mechanical type
pumps
Electronic fuel injection systems- use electrically
10. Components of Operating
Systems
Exhaust system-
Removes the exhaust gases and particles from the
combustion chamber.
Manages engine noise and heat transfer.
Exhaust manifold
Exhaust pipe
Muffler
11. Components of Operating
Systems
Engine cooling system-
Manages the heat produced by the combustion of
the air-fuel mixture.
Allows the engine to reach its optimum operating
temperature and to maintain that temperature under
varying conditions.
2 basic types:
Liquid cooling system
Air-cooled system
12. Engine Cooling Systems
Liquid cooling system-
Uses a liquid to transfer heat from engine
components to the surrounding air.
Radiator- heat transfer device that acts as a
cooling and storage area for the liquid combination
of water and antifreeze.
Water pump- mechanical device that forces the
coolant to flow through the system.
Thermostat- flow control valve that regulates
temperature inside an engine by opening and
closing.
Additional components of a liquid cooling system:
radiator cap, water jacket, fan, fan belt, temperature
gauge
13. Engine Cooling Systems
Air-cooled system-
transfers the heat of the engine components directly to
the surrounding air.
Common on small gas engines.
Fins- used to increase the surface area in contact with
the air so that engine heat can be transferred more
efficiently.
Shroud- engine cover that directs cooling air across the
engine fins.
Fan- force air through the engine cooling system.
14. Components of Operating
Systems
Ignition system-
Starts the combustion of air-fuel mixture.
Compression ignition system-
No unique parts; part of the compression system
Spark ignition system-
Uses a high voltage electrical spark to ignite the compressed
air and fuel mixture in the combustion chamber.
2 types:
Magneto-type ignition systems
Battery-type ignition systems
15. Spark Ignition Systems
Magneto- type ignition systems-
use magnets and coils to generate electrical
pressure to arc the spark plug.
Flywheel magnet creates a magnetic field which
cuts across the armature and coil assembly as the
flywheel rotates, inducing voltage into the primary
circuit.
16. Spark Ignition Systems
Battery-type ignition system-
Uses the energy from a battery and/or alternator to
create the ignition spark.
17. Components of Operating
Systems
Lubrication system-
Keeps internal engine parts coated with oil to:
Reduce friction
Enhance cooling
Seal internal engine components
Clean internal parts
Basic components
Oil filter
Pressure regulator
Oil pans
Oil pump
18. Components of Operating
Systems
Starting system-
Used to turn the engine crankshaft until the engine
starts.
Manual starting systems-
Common on small gas engines
Manually turning the crankshaft.
Rope starter
Electrical starting systems-
Solenoid-type switch controls the correct amount of voltage
going to the starter.
Flywheel