Automatic Machines for Bedsheets Manufacturing
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Automatic Machines for Bedsheets Manufacturing
- 1. Automatic Machines for Bedsheets Manufacturing -Presented By Ravish Khan(GAN13AP) DFT-IV Under the Guidance of Pavan Godiawala National Institute of Fashion Technology, Gandhinagar SEWN PRODUCTS MACHINERY AND EQUIPMENTS BACHELOR IN FASHION TECHNOLOGY , SEMESTER IV
- 2. BEDSHEETS
- 3. A bed sheet is a flat-woven textile. It is made without a center seam. They have hems at top and bottom. The selvages, or finished edges of the woven sheet as it is made on the loom are used as side seams and thus there is no need for hemming on the sides.
- 4. Length Cutting Length Hemming Cross Hemming Folding and Packing SALIENT FEATURES: Equipped with User friendly touch screen. Remote maintenance. Well controlled process for cross cutting, label dispensing, hemming and stacking of material. Just 1 line 1 operator being able to produce product. Machine size: 7,200(L) x 2,200(W) x 1,900(H)mm Voltage: 220V Capacity: 12 pcs/min power consumption: 5.4KW
- 5. Fully automated Bedsheet making machine line
- 6. MATTRESSES
- 7. Mattress Flanging Machines Spring Machinery Mattress Machinery For Handles Mattress Label Sewing Machines Mattress Border Processing Equipment Mattress Tape Edge Machine Spring Unit Roll Packing Border Quilting Mattress Quilting Machine Fabric Cutting Factory Automation Tufting Machines Mattress Wrapping Machines
- 8. The I-Quilt is a high speed mattress quilting machine. With full computer control the I-quilt Multi Needle Quilting machine allows for fast change over times between patterns reducing downtime in your mattress quilting operations. I-Quilt is an Multi Needle Chain Stitch Quilting solution for the mattress industry, comforters, upholstery, bedspreads, mattress border quilting.
- 9. Maximum quilting width 2450mm. Full thread break detection for top and bottom threads. Full variable speed control up to 1200spm Output capacity variable dependent on pattern selection between 80 - 230 meter p/hr. 12" pattern Capability. 3 Bar System with 2 - 7mm stitch. 25.4mm Needle spacing.
- 11. I-Quilt Machine
- 12. Functions: The needle bar running with needle bar frame, no need to add extra lube and avoid the materials be soiled by lube. Saddling rack and roller are driver by servo equipment. Principal axis uses the frequency conversion device. Adjust speed by computer and the speed can reach 800r/min, the stitch can be set between 2 mm-600 mm. 360 randon quilting and limitless multi-span and independent quilting. The infrared system, make your operate more safe. Ringing notice when start machine. Can reach max 195m/hour.
- 13. Specifications
- 15. The Bordamax Vertical Stitch Border quilting Machine utilises a high speed double lock chain stitch, self lubricating sewing head. It automatically hems the mattress border as it produces high quality vertical stitched mattress borders up to 304 mm wide. The Vertical Stitch effect offers a high speed alternative to multi needle quilted border. Border widths: 60mm – 260mm (hemmed). Stitched line widths: 12mm – 150mm. Twin line effect. Can be used in conjunction with the Borda’tac side stitch machine. Material run-out monitoring system. Thread break detectors.
- 18. Among its many features are: • Power assisted carriage movement. • Variable speed straight-line control. • Variable corner-speed facility. • Powered head positioning control. • Tape feed synchronization system. Sewing Head • Available with 300U high speed chain sewing head or heavy duty lock stitch sewing head. • Pneumatic foot list (option available). • Variable speed up to 3,500 rpm. • Adjustable stitch length. • High lift needle cam.
- 20. It is widely use for Clothing, beddings, bags, automotive shoes, wardrobe door and background walls etc. The revolution of the spindle, saddles and Rollers controlled by Panasonic servo motor and drivers. Stitches length 2mm-12mm adjustable. Adjustable pressing plate lifting mechanism enables you quilt a broad range of material thickness. Thread break detectors (top tread and bottom thread ). Automatic needle raising and location brake system. Error problem detection system. Emergency sensors safety device. Improved fabric loading system: The fabric -loading motor two way running makes the fabric loading more easier and faster and provides tension control and ensure good quilting embroidery effect.
- 23. The Fanghanel PFH-50AS is a semi-automatic handle attaching station. The fully automatic programmable sewing cycle automatically clamps the handle and attaches it to the mattress border in just one operation. Cycle time 15 seconds for left and right flag stitch, Fast change over of product ticking. Programmable stitch patterns. Automatic clamp and stitch cycle.
- 26. With a sewing area of 250mm x 160 the PFH-ALS is suitable for most label sizes and provides simple and easy operation. Suitable for Quilted & Non Quilted Panels & Borders Sewing Cycle Time of 30 sec for Mattress Label 250mm x 160 Straight or Zig-Zag Sewing The double shuttle hook and double-capacity bobbin Size 2 300mm x 200mm Size 3 500mm x 300mm
- 28. HL-7 High Loft Heavy Duty flanging machine. Auto Flange Insertion and Cut System Fitted As Standard. Suitable for Quilting Material up to 80mm in depth (subject to filling density). Excellent Productivity 90 Panels Per Hour, Suitable For Light, Medium & Heavy Flanger Work. Machine Features: Sews flat panels up to 80mm. 4500 RPM sewing speed High Pressure Oiling system with dual filters 4-5 stitches per inch
- 30. The PowerMax – 4 will compress hand stitched pocket spring mattresses which have up to 450mm deep borders. Massive 4000 kgs of compression power. Needle storage tube. Tuft collection tray reduces wastage. Tuft and felt washer storage container.
- 32. Powered Belt Conveyor Gravity Roller Conveyor Flip Units Powered Roll Conveyor 2 meter, 3 meter and 4 meter 90 Degree 2 meter units
- 34. Key Features Fast Change Over Time Between Material Sizes Massive Memory For Border Programs Input Facility For Size & Quantity Material Run Out Sensor Border Widths 75mm – 500mm Marks on the reverse of the border High Speed Rotary Knife Enclosed Cutting Area
- 35. Control panel and side view of the Bordamark Cut Machine For Mattress Borders
- 36. The finished border is collected on the variable speed rewind unit. Capable of serqing 80 feet per minute. High Speed Three Thread Overlocking Material Run Out Sensors Automatic Thread Break Detection Borders Widths 75mm – 500mm Single Side Serging Possible
- 38. The RD-2 safety and efficiently unbales roll packed mattress spring units, eliminating roll pack explosion hazards. The RD-2 is designed to safely handle the extra spring count and heavier gauge and framed spring units. Designed for unpacking a variety of spring systems, including Bonnell, double and triple offset, pocket springs, open-end springs and all continuous coil systems. Variable and crawl speed control. Machine width 2 meters Rolls up packing material as it dispenses. Dispenses standard spring unit in 5 seconds.
- 40. Concealed or exposed zipper • Roll fed or pre-made to length zippers • Auto stops for material depletion • Auto thread-break detection • Adjustable width borders • Symmetrical or asymmetrical zipper placement on borders • Single or double operation • Single operation allows tape edge operator to tape edge zipper to top panel Technical specification: 4500Factory preset speed (rpm) 7 Needle system 3500 Max stitch length (spi)
- 42. • State-of-the-art design and Serial Bus Control System with touch screen • Heavy-duty guillotine cutter with tempered blades • Heavy-duty feeding module with long lasting urethane rollers • Electronic servo drive motors • Standard capacity up to 15" widths • Roll fed or pre-made to length zippers • Auto stops for material depletion • Auto thread-break detection • Adjustable width borders Technical Information: 4500 rpm 3500Max stitch length (spi) 7Needle system
- 43. The fiber filled pillow tick is manually loaded into the clamps the fed through the sewing section to be over locked sewn closed and labeled. Technical info: Filling and sewing 6– 7 pieces per min. Size: 40x40cm – 80x80cm Only sewing 8–9 pieces per min.
- 44. Janome 3160 Quilter's Décor Computer Sewing Machine Pros • Produces quality stitches on various fabrics • Produces quality stitches on multiple layers • Produces quality buttonholes • Easy to wind bobbin • Easy to change the needle and presser foot • Easy-to-use interface • Has a start/stop button which will allow you to sew without pushing the pedal • LCD interface easy to read Cons • Top speed a little slow
- 48. Computer-controlled, Dry-head, High- speed, Single-thread, Chainstitch Button Sewing Machine
- 50. Computer-controlled, High-speed, Lockstitch, Button Sewing Machine