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Getting the Most out your
Electrical Room
IEEE SF IAS
2/23/2010
Daniel Thompson,
Schneider Electric
Trends in Power
• Today vs. 20y ago
– Increase in expectation to reduce space of
non-revenue producing footprint
– Increase in the expectation of value
• Move toward greater energy efficiency
• Move toward greater safety
• Need for information pulled from power system
vs.
Energy
demand
By 2050
CO2 emissions
to avoid dramatic
climate changes
(vs. 1990 level)
The facts The need
Source: IEA 2007 Source: IPCC 2007
The energy dilemma is here to
stay
Energy management is the key
to address the dilemma
Expectations
• Address some basic issues of
conventional design
– FAQ’s from consultant community
– UL standards comparison
– Design consideration for proper selection of
specified equipment
Expectations, cont.
• Address advanced issues surrounding
value driven equipment
– Advanced controls
– De-mystified monitoring
– Integration of equipment
• iMCC design considerations
• Integrated Switchboard considerations
Follow-up
• Many of the details surrounding the topics
addressed here-in may have
considerations specific to your selected
vendor.
• Please follow-up with Gary Fox or Chris
Lovin for specific pertaining to Eaton & GE
applications
Goals
• Clarify terms & standards
• Increase awareness that drives value to
building owner
• Address FAQ’s surrounding the electrical
room
Seismic Certification
• Paradigm shift: Probability model and
acceptance criteria adopted by structural
folks
• Manufacture to provide certification
• Certification to include specific info
– Seismic standard
– Force
– Address
• Civil to complete anchorage detail
Circuit Breakers… UL1066 vs
UL489
• UL1066 is synonymous with insulated case
– In past years… “Iron Frame”
– Solid State sensing means
– Maintainable
– Higher cost, AIC ratings
• UL489 is synonymous with molded case
– Sealed breaker with little to no serviceable parts
– Thermal Magnetic or Solid State sensing means
UL1066 vs 489
UL1066 vs 489
UL1066 vs 489
UL1066 vs 489
UL1066 vs 489
• Typically breakers selected are dictated by
distribution equipment used. For example,
UL1558 gear uses 1066 cb.
• Squares and rectangles… you may find 1066
breakers in 891 switchboards, you won’t find
489 cb.
• 1066 are thought to provide greater circuit
protection. This is can be false as some use
identical trip units.
• CB’s with identical TU’s may have different
performance characteristics due to clearance
time.
UL1558 vs UL891
• Generally speaking, UL1558 is rear
access with higher costs
• 1558 is compartmentalized
• 1558 carries other requirements such as
insulated bus and 800af min
• 1558 typically applied where serviceability
is driving consideration
UL1558 vs UL891
• Also generally speaking, 891 is front
access and placed along a wall
• Typ 1558 is commonly referred to as
“switchgear” where 891 goes by the
handle of “swichboard”
• Elements of one standard may appear in
product labeled under other standard such
as with Eaton’s front access 1558 product
and GE & Square D’s 891 offering
Metal Clad vs. Metal Enclosed
• High degree of apprehension with MV
Switchgear
• MC synonymous with Vacuum Breaker
• ME synonymous with LIS or Fused
Metal Clad vs. Metal Enclosed
• MC gives higher degree of circuit
protection at higher cost
• ME ratings often dependant on fusing, but
watch for combined ratings
Typical Service Requirements MV
Typical of 12,470
PGE Greenbook Section 11.2 B:
“Applicant must ensure that manufacturers contact
PG&E before fabricating the switchboards and request
the specific information listed below.”
•Service voltage, phase, and wiring
•Meter panel requirements for applicable rate sched
•Service-termination location
•Switchboard and/or meter location
•Size and number of service conductor
•Other
Dimensions of meter bay
Pay attention to B+C & E
Interconnect requirements 0-600v
Other connections
• Fire Pump 695.2
• PV interconnection 690.64
– (a) Supply
– (b) Load
• Dedicated marked cb (backfed)
• ∑I of OPD shall not exceed
• Line side of GF
• Tap rules
Tap Rules
• <3ft
– Not less than combined calculated load on the
circuits supplied by the tap conductors, and
– Not less than the rating of the device supplied
by the tap conductors or not less than the
rating of the OPD at the termination
– Do not extend beyond the swbd, pnlbd or
disconnect
– In a raceway
Taps continued
• 11-25
– Distance from terminal to terminal doesn’t
exceed 25ft
– Terminates in CB limiting load to conductor
rating
– Raceway
– Conductor needs to be not less than1/3 of the
protective device
Taps supplying XF (pri & sec cb’s)
• Conductor at least 1/3 of feeder breaker
• Secondary conductor not less than 1/3 multiplied
by pri-to-sec
• “Total length of one pri plus one sec conductor ,
excluding any portion of the primary conductor
that is protected at its ampacity, is not over 25ft”
• Raceway
• Secondary conductor terminating in single cb
limiting load to no more than what’s shown
310.15
Working Spaces
Table 110.26(a)(1)
•0-150v all conditions 3ft
•151-600
•Condition 1 3ft
•Condition 2 3.5
•Condition 3 4
•Only required if access is needed
Working space exceptions
Building retro-fits w/procedure
Non-electrical
Egress
Acceptable for <1200a
Egress >1200a
Dedicated electrical space
For equipment >30”
<30”
Typical electrical room
132
Inches
80
Inches
Same layout using integrated
equipment
144”
Wall Space Savings = 68 inches (32%)
Estimated Installation Labor & Material Handling Hours Savings = 90 hours
Stick built vs. integrated
*
Integrated switchboards• Enclosures
N-1
N-1 w/ Driphood
N-3R
Sprinklered Equipment
• Customer Metering
Power Meters & Circuit
Monitors; BCM’s
• Individually Mounted
Circuit Breakers (600A
max)
• Equipment Spaces
1/4, 1/2 and Full Height
spaces
• 24”D @ 24”W, 30”W,
36”W, 42”W, 48”W
• NQOD Panel – 225A MB
w/ FTLugs
• NQOD Panel – 225A
MLO
• NQOD Panel – 225A MB
w/ FTLugs
• NQOD Panel – 225A
MLO
3 Section Lineup –
Covers On
3 Section Lineup –
Covers Off
iMCC
• Trend has been
towards solid state
starting from
FVR/FVNR
• Conventional I/O
field wire replaced
by device level
networks
iMCC
• Distributed I/O
islands
• Bit level networks
• Reduced footprint
through elimination
of logic devices
such as relays,
timers, etc.
Device level networks
Thank you!
Questions

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Getting the Most out of your Electrical Room

  • 1. Getting the Most out your Electrical Room IEEE SF IAS 2/23/2010 Daniel Thompson, Schneider Electric
  • 2. Trends in Power • Today vs. 20y ago – Increase in expectation to reduce space of non-revenue producing footprint – Increase in the expectation of value • Move toward greater energy efficiency • Move toward greater safety • Need for information pulled from power system
  • 3. vs. Energy demand By 2050 CO2 emissions to avoid dramatic climate changes (vs. 1990 level) The facts The need Source: IEA 2007 Source: IPCC 2007 The energy dilemma is here to stay Energy management is the key to address the dilemma
  • 4. Expectations • Address some basic issues of conventional design – FAQ’s from consultant community – UL standards comparison – Design consideration for proper selection of specified equipment
  • 5. Expectations, cont. • Address advanced issues surrounding value driven equipment – Advanced controls – De-mystified monitoring – Integration of equipment • iMCC design considerations • Integrated Switchboard considerations
  • 6. Follow-up • Many of the details surrounding the topics addressed here-in may have considerations specific to your selected vendor. • Please follow-up with Gary Fox or Chris Lovin for specific pertaining to Eaton & GE applications
  • 7. Goals • Clarify terms & standards • Increase awareness that drives value to building owner • Address FAQ’s surrounding the electrical room
  • 8. Seismic Certification • Paradigm shift: Probability model and acceptance criteria adopted by structural folks • Manufacture to provide certification • Certification to include specific info – Seismic standard – Force – Address • Civil to complete anchorage detail
  • 9. Circuit Breakers… UL1066 vs UL489 • UL1066 is synonymous with insulated case – In past years… “Iron Frame” – Solid State sensing means – Maintainable – Higher cost, AIC ratings • UL489 is synonymous with molded case – Sealed breaker with little to no serviceable parts – Thermal Magnetic or Solid State sensing means
  • 14. UL1066 vs 489 • Typically breakers selected are dictated by distribution equipment used. For example, UL1558 gear uses 1066 cb. • Squares and rectangles… you may find 1066 breakers in 891 switchboards, you won’t find 489 cb. • 1066 are thought to provide greater circuit protection. This is can be false as some use identical trip units. • CB’s with identical TU’s may have different performance characteristics due to clearance time.
  • 15. UL1558 vs UL891 • Generally speaking, UL1558 is rear access with higher costs • 1558 is compartmentalized • 1558 carries other requirements such as insulated bus and 800af min • 1558 typically applied where serviceability is driving consideration
  • 16. UL1558 vs UL891 • Also generally speaking, 891 is front access and placed along a wall • Typ 1558 is commonly referred to as “switchgear” where 891 goes by the handle of “swichboard” • Elements of one standard may appear in product labeled under other standard such as with Eaton’s front access 1558 product and GE & Square D’s 891 offering
  • 17. Metal Clad vs. Metal Enclosed • High degree of apprehension with MV Switchgear • MC synonymous with Vacuum Breaker • ME synonymous with LIS or Fused
  • 18. Metal Clad vs. Metal Enclosed • MC gives higher degree of circuit protection at higher cost • ME ratings often dependant on fusing, but watch for combined ratings
  • 19. Typical Service Requirements MV Typical of 12,470 PGE Greenbook Section 11.2 B: “Applicant must ensure that manufacturers contact PG&E before fabricating the switchboards and request the specific information listed below.” •Service voltage, phase, and wiring •Meter panel requirements for applicable rate sched •Service-termination location •Switchboard and/or meter location •Size and number of service conductor •Other
  • 20. Dimensions of meter bay Pay attention to B+C & E
  • 22. Other connections • Fire Pump 695.2 • PV interconnection 690.64 – (a) Supply – (b) Load • Dedicated marked cb (backfed) • ∑I of OPD shall not exceed • Line side of GF • Tap rules
  • 23. Tap Rules • <3ft – Not less than combined calculated load on the circuits supplied by the tap conductors, and – Not less than the rating of the device supplied by the tap conductors or not less than the rating of the OPD at the termination – Do not extend beyond the swbd, pnlbd or disconnect – In a raceway
  • 24. Taps continued • 11-25 – Distance from terminal to terminal doesn’t exceed 25ft – Terminates in CB limiting load to conductor rating – Raceway – Conductor needs to be not less than1/3 of the protective device
  • 25. Taps supplying XF (pri & sec cb’s) • Conductor at least 1/3 of feeder breaker • Secondary conductor not less than 1/3 multiplied by pri-to-sec • “Total length of one pri plus one sec conductor , excluding any portion of the primary conductor that is protected at its ampacity, is not over 25ft” • Raceway • Secondary conductor terminating in single cb limiting load to no more than what’s shown 310.15
  • 26. Working Spaces Table 110.26(a)(1) •0-150v all conditions 3ft •151-600 •Condition 1 3ft •Condition 2 3.5 •Condition 3 4 •Only required if access is needed
  • 27. Working space exceptions Building retro-fits w/procedure Non-electrical
  • 30. Dedicated electrical space For equipment >30” <30”
  • 32. Same layout using integrated equipment 144” Wall Space Savings = 68 inches (32%) Estimated Installation Labor & Material Handling Hours Savings = 90 hours
  • 33. Stick built vs. integrated *
  • 34. Integrated switchboards• Enclosures N-1 N-1 w/ Driphood N-3R Sprinklered Equipment • Customer Metering Power Meters & Circuit Monitors; BCM’s • Individually Mounted Circuit Breakers (600A max) • Equipment Spaces 1/4, 1/2 and Full Height spaces • 24”D @ 24”W, 30”W, 36”W, 42”W, 48”W
  • 35. • NQOD Panel – 225A MB w/ FTLugs • NQOD Panel – 225A MLO • NQOD Panel – 225A MB w/ FTLugs • NQOD Panel – 225A MLO
  • 36. 3 Section Lineup – Covers On
  • 37. 3 Section Lineup – Covers Off
  • 38. iMCC • Trend has been towards solid state starting from FVR/FVNR • Conventional I/O field wire replaced by device level networks
  • 39. iMCC • Distributed I/O islands • Bit level networks • Reduced footprint through elimination of logic devices such as relays, timers, etc.