AERONDI is a start-up company, born to offer non-destructive services (NDT-NDI), mainly focused on Aerospace Industry. Besides the main activity, consisting in Non-Destructive Inspections on structural and engine parts, made of metallic or composite materials, the company offers a wide range of Technical Support services in the Special Processes area other than in Testing Processes. The Company owns from the start a strong technical knowledge, due to the synergic convergence of many subjects having multi-decades experience in the field.

1. Ed. 09-16

2. AERONDI is a start-up company, born to offer non-destructive services
(NDT-NDI), mainly focused on Aerospace Industry.
Besides the main activity, consisting in Non-Destructive Inspections on structural
and engine parts, made of metallic or composite materials, the company offers a
wide range of Technical Support services in the Special Processes area other than in
Testing Processes.
The Company owns from the start a strong technical knowledge, due to the
synergic convergence of many subjects having multi-decades experience in the
field.
To complete the offer, services of qualification and periodic verification on
instrument, equipment and processes are given, within the scope of our activities.

3. AERONDI S.r.l.
Legal address: C.so Vittorio Emanuele II, n. 108, 10100 Torino – Italy
Certified e-mail: aerondi@pec.it
VAT: IT11290420014
Registration N°: TO – 1201564
Operative address 01: Via Reano 6/8 – 10040 Rivalta (TO) – Italy
Operative address 02: Via Incasale 5 – 21018 Sesto Calende (VA) - Italy
E-mail: info@aerondi.it

4. SERVICE LINES
4
SERVICE LINES
NON DESTRUCTIVE
TESTING
(NDT/NDI)
CONSULTANCY
TESTING
CONSULTANCY
SPECIAL PROCESSES
NDT INSTRUMENTS
AND PLANTS
VERIFICATION
SURFACE METHODS
(MT-PT)
VOLUMETRIC
METHODS (UT-RT)
PYROMETRY
UNI EN 9100
UNI EN ISO 9001
UNI EN ISO 9001
UNI EN 9100
LS1
LS4
LS5
UNI EN ISO 9001
LS2
LS3

5. 5
CERTS

6. 6
LABORATORIES
VIA REANO 6/8 - RIVALTA (TO)
Operation area m2 900

7. 7
CAL
LABMT
PT
UT
RT
RT-Processing
NDI Operation Area – Layout (RT in progress)
OUTNC
CAL
office
PT MT
IN
air
compressor

8. 8
Surface Methods Layout

9. MAGNETIC PARTICLES BENCH UNIT – CHARACTERISTICS
Working length: 1500 mm
Circular Direct contact Magnetization
Longitudinal Magnetization with
Coil internal Diameter: 500 mm
Toroidal Magnetization of rings
Current Range: 100÷6000 A FWDC
Quick Break
On board Demagnetization AC/FWDC
AC Demagnetization Tunnel
Conforming ASTM E1444, AWPS003X

10. Plant in service since August 2016 at
Aerondi – Operating Unit N. 1
Via Reano 6/8
Rivalta (TO)

11. CHARACTERISTICS: tank working dimensions 800 x 700 x 900 (h) mm.
• Alkaline degreasing water based with US.
• Manual washing with side service + Drying area with hot air recirculation.
• Post-emulsified Penetrant (ID2)
• Post-emulsified Penetrant (ID3)
• Manual pre-washing with overflow and UV lamp, min. 300 µW/cm2 - max 100 lux
• Emulsification with manual parts handling
• Water Washable Penetrant (IA2)
• Water Washable Penetrant (IA3)
• Final manual washing with overflow and UV lamp, min. 300 µW/cm2 - max 100 lux
• Dry and clean compressed air to remove the excess water residue.
• Drying area with hot air recirculation – Equipped with SAT and TUS pits
• Dry Powder Developer application “a” form
• Inspection cabin - Dimension mm 3000x2000x2500 H < 20 lux at shot curtains
• Additional inspection rotating plane

12. Plant in service since May 2016 at
Aerondi – Operating Unit N. 2
Via Incasale 5
Sesto Calende (VA)

13. 13
Volumetric Methods Layout (UT qualified – RT in progress)
1- RT enclosure 3x4 m
2- darkroom - wet
3- darkroom - dry
4- viewers
5- squirters UT 4 axes 5000x1500x1500
6- UT tank 5 axes 1100x1000x600
1
2
3
4
5
6

14. Water column or film, to inspect composites and sandwich structures.
• 4 controlled axes with 2 squirters or 5 probes wedge
• X = 4000 mm
• Y = 1200 mm
• Z = 1500 mm
• R = 330°
• 5 channel Airous 5 instrument
• Extended Dynamic 90 dB with remote amp.
• Transmission (TTU) and Reflection (PE)
• A/B/C-SCAN representations
• Conforming AWPS 001X

15. Tank System for Immersion Ultrasonic Testing
- Working dimensions tank 1100x1000x800 mm
- Rotating part-holder table up to 100 rpm
- 3 linear axes and 2 probe orientation axes scanner
- Single-channel instrument USN60
- Acquisition and analysis Airone
SW for A-Scan, B-Scan, C-Scan
- Conforming AMS STD 2154,
AMS 2630, AMS 2631, ASTM 2375

16. 16
Besides Aerospace UT processes, Aerondi has
developed a specialized UT inspection process
dedicated to Bearing Rings.
Fast inspection rate combined with high sensitivity
being the challange in this application, we are
now able to inspect cylindrical and tapered rings
up to 800 mm in diameter and 600 mm in height
with very good results in both quality and speed.
Aerondi has been qualified in 2016 by Schaeffler-
FAG for inspection of the very critical WPOS
products.
Dead zone
1,8 mm

17. Control system for solid laminated parts based on
TomoScan FOCUS LT, 16:128 instrumentation in
Pulsing Receiver configuration.
The scanning mechanics allow to inspect flat and
curved parts, both concave and convex.
It fits any inspection need, either manual and
automated, ensuring an impressive quantity of
information ready available for post-computing
and storing in original format.
Maximum diagnostic power together to
great reliability and inspection speed.

18. Metallic components and sandwich structures
inspection with constant potential equipment with Be
window and reduced focal spot for optimal space
resolution and inspection contrast on Film.
CR and DR ready, wide micro focus as short term
developments.
Special applications and inspection
process developments designed for
any critical need in terms of
sensitivity and reliability, thanks to
technical deep-knowledgeable
experienced operators.
Coming soon

19. The specification AMS 2750 standards for the control of heat treatment facilities in
the aerospace industry, is increasingly applied in other industrial sectors such as
energy, while for the automotive industry the standard CQI-9 (AIAG) is increasingly
used.
Both specifications describe the
requirements for the equipment
for thermal processes:
• Temperature uniformity in the
working volume of the system
(TUS)
• Instrumentation for
measurement, recording and
control
• Temperature sensors
• Testing the accuracy of the
measuring system (SAT)
• Performance tests
• Radiation Testing
• Etc.
1
2
3
4
5
6 7
89
T.U.S. example in a vacuum furnace

20. • NDT Instrumentation Verification in agreement with Nadcap
requirements
• Calibration and control of ammeters and timers equipping magnetic
bench unit with relative definition of the minimum values of repeatable
current (FWDC and AC)
• Calibration and verification of light meters and radiometers
• Calibration and verification of magnetometers and Gaussmeters
• Calibration and verification of gauges and thermometers
• Calibration and verification of timer
• Baseline definition for TAM 146040
• Verification of 190466 and 135273 comparators
• Verification on the inspection process and gap analysis
Posizionamento dello Shunt - Vista 1 Posizionamento dello Shunt - Vista 2
Controllo timer 0,5” Controllo timer 1,0”

21.  Preliminary Auditing on the area of interest
(Process Area, operators, equipment, procedures) – Gap Analysis
 Training of the involved personnel at every level and tailored on specific competences
(Technical Area – Quality – Process operators – Process Area Responsible).
 Review of process procedures involved.
 Specific Training Activity and NCR answering process
 Application of (Case study):
 Root Cause Analysis
 Immediate Corrective Action Taken
 Impact of all Identified Causes and the Root Cause –
 Action Taken to Prevent Recurrence.
 Support during Nadcap accreditation audit
 Support for NCR resolution (Balloting Process)

22. The Team
 Responsible Level 3’s
 Method Level 3’s
 Senior Level 2’s
 Auditors
 Instructors
 Examiners
Activities
• Written Practice and application
• Method Procedures
• Technical Data Sheets
• Personnel training
• Training on the Job
• Qualification Examinations
• Performance Review
• Internal Auditing
• Instrument and Equipment Qualification
• Process Qualification and monitoring
• Support in Audit from Customer/Authority

23. ORGANIZATION
CHART
23
DIREZIONE OPERATIVA
(DGO)
(F. Baratta)
GESTIONE DEL PERSONALE
(HRM)
(Interim: F. Baratta)
AMMINISTRAZIONE
(AMM)
(Interim: F. Baratta)
GESTIONE QUALITA
(RQA)
(R. Seni)
IT E GESTIONE
DOCUMENTAZIONE
(ITC)
(P. Porta)
COMMERCIALE
(COM)
(Interim F. Baratta)
ACQUISTI
(ACQ)
(F. Baratta)
SICUREZZA E AMBIENTE
HSE
(F. Forestello)
DIREZIONE TECNICA TESTING
(DT-T)
(M. Capriolo)
DIR. TECNICA PROCESSI SPECIALI
(DT-PS)
(M. Capriolo - ad interim)
METODI NDT SUPERFICIALI
(NDI-S)
(M Capriolo)
METODI NDT VOLUMETRICI
(NDI-V)
(L. Valente, F. Baratta)
CONSULENZA SU TESTING
NDT OUTSIDE AGENCY
(N)
(M. Capriolo)
CONSULENZA SU PROCESSI
(C)
(F. Siniscalchi)
PIROMETRIA
(P)
(G. Errichiello)
RAPPRESENTANTE DELLA
DIREZIONE PER LA QUALITA
(RDQ)
(R. Seni)
RADIOPROTEZIONE
(RDP)
(S. Martini)
VERIFICA STRUMENTI NDT
(T)
(M. Capriolo)
ORGANIGRAMMA NOMINATIVO
Cod.
MD-02
Rev. 1
23.02.2016

24. 24
NDT Level 3 Professionals
Certifications Matrix
RT UT MT PT VT ET ST IRT
Baratta Franco ISO 9712 X X X X X X
EN4179 X X X
Capriolo Massimo ISO 9712 X X
EN4179 X X
Valente Luca ISO9712 X X
EN4179 X X
Cavaccini Giovanni
(Dares)
ISO9712
EN4179 X X X X X
ASNT X X X

25. 25
FHD
(formerly Agusta Westland, currently
Leonardo Helicopters)
Approvals

26. 26

27. 27

28. 28

29. 29
Aerondi – Operating Unit N. 02
Via Incasale 5
Sesto Calende (VA)
FHD
(formerly Agusta Westland, currently
Leonardo Helicopters)
Approval

30. 30

31. 31