Mr. MANOJ KUMAR
Contact No. : +917506966847/+919565415185
E-mail : manojk940@yahoo.com
______________________________________________________________________________
OBJECTIVE:
To secure a challenging position within a goal oriented organization that provides an opportunity to utilize
my previous experience and provides sufficient challenges and satisfies my desire for continuous professional
improvement.
CAREER SUMMARY:
Strong background in electrical and instrumentation control system, combined with more than 11 years of
experience in field of automation, control systems, instrumentation maintenance. . Currently working as SR.
Instrument Technician in V Tech Offshore PVT Ltd. Mumbai India at BHS Production
Platform Mumbai High Offshore.
Extensive experience in routine, preventive, breakdown and shutdown maintenance work on a range of
electronic and pneumatic field instruments in Power Generation, Desalination, Oil and gas, Petrochemical,
Refinery, Mining and offshore crude oil processing facilities. Major equipment to be maintained are Instruments on
LP-HP Gas Compressors, Oil and Gas fired Heaters, Instrument for High and Low pressure separators, Boilers,
Gas and Steam Turbines, Instrument Air System, Fire and Gas detection system, Wellhead control system
Instrument Workshop activities of repairing and testing Control Valves, SDV, SOV, ON/ Off, PSVs Valves, and all
field Instruments etc. Background in Construction, PreCommissioning, Commissioning, Maintenance and Shut-
down jobs. Knowledge and experienced on PLC,DCS,SCADA, ESD and F&G system.
PROFESSIONAL WORK EXPERIENCE
(INSTRUMENT MAINTENANCE):
 Responsible for Instrumentation daily activities that include Preventive, Corrective & Breakdown
Maintenance, troubleshooting and repairing, equipment checklist & inspection verification.
 Receive instructions from Supervisor /Engineer about the job including details about the instruments,
withsketches, wiring etc. Select, prepare and assemble tools, measuring equipment and materials for
specific job.
 Be able to carry out work under minimum supervisor per work permit procedure as in an industry.
 Select and inform Supervisor requirement of spare parts, materials and correct tools and equipment
needed for the job.
 Able search required information from Vendor documents and prepare required work permits.
 Carry out preventive and routine maintenance schedule on all units as directed and in accordance with
maintenance procedures. Prepare Work Report for job performed.
 Carry out other similar or related duties, such as observing Company fire and safety regulations,
maintaining the work site in a clean and tidy condition and recording details of the repair or maintenance
carried out in the maintenance log.
 Checking, calibrating, repairing, installation of different kinds of pneumatics and electronics instrument
applied in plant such as orifices, smart transmitters, flow meters, switches, converters, controllers, control
valves, Shut off Valve, Gauges and Solenoid valves and Control Damper.
 Assigned in calibrating and maintenance of analytical instruments such as gas detectors, oxygen analyzer,
carbon monoxide analyzer, ph meter, conductivity meter, and vibration monitoring switch as well.
 Hands on experience Instruments supplied by : Foxboro, Kents, Mansoneilan, Enkard, Bently Nevada, Nagano
Keiki, Fisher and Porter, Honeywell,Yokogawa, Rosemount, ABB, Endress-Hauser, Krohn, Det-Tronics Drager,
Polytron, Sieger,
 Assigned in removal, reinstallation and testing of all Bently-Nevada VMS in HP/LP gas/steam turbines,
compressors, motors, blowers and pumps.
 Coordinated with Vendor for removal of vibration probes ( Radial, Axial, Key Phasor) and temperature sensors
related to Compressor and Turbines. Also install and adjust gap voltage for vibration loops after compeletion of
the mechanical activities and checking of vibration system and proximitors data collection related to VTMS
loops. And fixing vibration and temperature probes related to Turbines and Compressor.
 Assigned in Removal, Testing,Calibration and installation and of temperature and vibration probes for GE, Rolls-
Royce, MHI and Alstom Gas and Steam turbines during overhauling and repair.
 Prepares maintenance and inspection report for instruments and equipment found non-conforming.
 Responsible in maintenance of the utility Boilers (T&I ) including its Fuel System, Water Treatment Plant, the
Process Water System, Portable Water Unit, Steam Generation and Distribution System, Condensate System
and the Plant Instrument’s air Control System.
 Responsible in testing calibration and configuration of magnetic, vortex & mass flow meters.
 Performs calibration, testing and installation of pneumatic and electronics Instrumentation which includes
installation of tubing.
 Service, repair, test and calibrate different kind of control valves and its accessories, this includes
changing valves action and packing, seat and plug replacements
 Repair ,overhauling and fabricate some of non-critical electrical / instrument mechanical part as needed.
 Hands-on by using some of fabrication tools including welding, gas cutting, grinder, drill machine, pipe
threader,gasket maker,etc.
 Performed bending of different size of impulse line tubing which is in standard slope and knowledge all
compression fittings.
 Can read well and understand Piping and Instrument Diagram (P&ID), and loop drawing .
(CONSTRUCTION & COMMISSIONING):
 Inspection, testing, and calibrating of all instrument before installation.
 Installation and mounting of all electrical and pneumatics instrument as per drawing and accordance to client
standard/ NEC/IEC Standard and Intrinsically Safe Standard.
 Good Knowledge and Experienced in tube bending and installation of all instrument impulse line such as: copper
tubing, Stainless Steel tubing, flexible tubing with standard slope.
 Good Knowledge and Experienced in all compression fittings, cable glanding, rack and panel mounting.
 Assigned in all termination/connection from field to control room including Cross Board, Emergency Shutdown
cabinet, Marshalling cabinet and DCS which include continuity testing and loop checking .
 Involved in mounting of all vibration switches for all Steam and Gas Turbine, Motor Blower, Air Compressor which
include laying of extension lead and proximator.
 Good Knowledge and Experienced in fabrication and installation of all required support, hanger, based mounting.
 Involved in loop cheking, Pre Commissioning and commissioning until start-up of the project.
 Experienced in Troubleshooting for all Fields Instruments during Loop Check ,and Commissioning.
. WORK HIERACHY:
 Designation: SENIOR INSTRUMENT TECHNICIAN
 Company/ Client: V Tech Offshore PVT Ltd India /Greenray Turbines Ltd / ONGC
 Project/ Location: BHS Offshore Process Platform Mumbai High, Offshore India
 Period of employment: 20/05/2017 to Present
 Designation: INSTRUMENT & CONTROL TECHNICIAN
 Company / Client: Babcock Borsig Sevice Arabia Ltd /Saudi Electricity Company
 Project/ Location QURRAYAH COMBINE CYCLE POWER PLANT # 2 – KSA
 Period of employment: 17/12/2015 To 19/04/2017
 Designation: SENIOR INSTRUMENT TECHNICIAN
 Company / Client: The Oman Construction Company (TOCO) / Oman LNG
 Project/ Location: OLNG Train – 2 Turnaround, Oman
 Period of employment: Oct-2015 to Nov-2015 (Shutdown)
 Designation: INSTRUMENT TECHNICIAN
 Company /Client: KENTECH QATAR / Air Liquide Middle East / Dolphin Energy
 Project/ Location: QSTec H2 Plant / Dolphin Energy Ras laffan, Doha Qatar
 Period of employment: 17/01/2013 TO 20/02/2014
 Designation: SENIOR INSTRUMENT TECHNICIAN
 Company / Client: The Oman Construction Company (TOCO) / Oman LNG
 Project/ Location: OLNG Train – 1 Turnaround, Oman
 Period of employment: Sep-2012 to Oct-2012 (Shutdown)
 Designation: INSTRUMENT FOREMAN
 Company /Client: CCIC / ADCO/ NPCC
 Project/ Location: Phase 1Thamama G & Habshan– 2,Abu Dhabi
 Period of employment: 25/09/2011 to 25/07/2012
 Designation: INSTRUMENT TECHNICIAN
 Company /Client: Qatar Kentz W.L.L / JGC / KBR
 Project/ Location: Shell Pearl GTL Ras laffan, Doha Qatar
 Period of employment: 25/05/2008 TO 30/05/2010
 Designation: INSTRUMENT TECHNICIAN
 Company /Client: CCIC / GASCO/ BECHTLE
 Project/ Location: ASAB Gas Separation Project, AGD 2, Abu Dhabi
 Period of employment: 13/03/2007 to 19/04/2008
 Designation: ELECTRICAL AND INSTRUMENT SUPERVISOR
 Company /Client: V Tech Offshore PVT Ltd India /Greenray Turbines Ltd / ONGC
 Project/ Location: Win Process Platform Mumbai High, Offshore India
 Period of employment: 01/04/2014 to 01/09/2015
 Designation: INSTRUMENT TECHNICIAN
 Company / Client: Dolphin Offshore Enterprises Pvt. Ltd / ONGC
 Project/Location : BHS & ICP Process Platform Mumbai High, Offshore India
 Period of employment : 04/04/2003 to 12/06/2006
HSE Courses & Awareness:
 H2S & BA Awareness Course
 Offshore Sea Survival Trainings
 Firefighting Course
 Confined Space Entry Awareness Trainig
Educational Background:
 Diploma in Instrumentation from M P Polytechnic, India in 2003.
Personal Information:
 Date of Birth : 10/08/1983
 Gender : Male
 Religion : Hindu
 Nationality : Indian
 Marital Status : Married
 Languages known : English ,Hindi
 Passport details : K-3461671, Valid till 07-10-2022
 ECNR : OK

Instrument Technician CV

  • 1.
    Mr. MANOJ KUMAR ContactNo. : +917506966847/+919565415185 E-mail : manojk940@yahoo.com ______________________________________________________________________________ OBJECTIVE: To secure a challenging position within a goal oriented organization that provides an opportunity to utilize my previous experience and provides sufficient challenges and satisfies my desire for continuous professional improvement. CAREER SUMMARY: Strong background in electrical and instrumentation control system, combined with more than 11 years of experience in field of automation, control systems, instrumentation maintenance. . Currently working as SR. Instrument Technician in V Tech Offshore PVT Ltd. Mumbai India at BHS Production Platform Mumbai High Offshore. Extensive experience in routine, preventive, breakdown and shutdown maintenance work on a range of electronic and pneumatic field instruments in Power Generation, Desalination, Oil and gas, Petrochemical, Refinery, Mining and offshore crude oil processing facilities. Major equipment to be maintained are Instruments on LP-HP Gas Compressors, Oil and Gas fired Heaters, Instrument for High and Low pressure separators, Boilers, Gas and Steam Turbines, Instrument Air System, Fire and Gas detection system, Wellhead control system Instrument Workshop activities of repairing and testing Control Valves, SDV, SOV, ON/ Off, PSVs Valves, and all field Instruments etc. Background in Construction, PreCommissioning, Commissioning, Maintenance and Shut- down jobs. Knowledge and experienced on PLC,DCS,SCADA, ESD and F&G system. PROFESSIONAL WORK EXPERIENCE (INSTRUMENT MAINTENANCE):  Responsible for Instrumentation daily activities that include Preventive, Corrective & Breakdown Maintenance, troubleshooting and repairing, equipment checklist & inspection verification.  Receive instructions from Supervisor /Engineer about the job including details about the instruments, withsketches, wiring etc. Select, prepare and assemble tools, measuring equipment and materials for specific job.  Be able to carry out work under minimum supervisor per work permit procedure as in an industry.  Select and inform Supervisor requirement of spare parts, materials and correct tools and equipment needed for the job.  Able search required information from Vendor documents and prepare required work permits.  Carry out preventive and routine maintenance schedule on all units as directed and in accordance with maintenance procedures. Prepare Work Report for job performed.  Carry out other similar or related duties, such as observing Company fire and safety regulations, maintaining the work site in a clean and tidy condition and recording details of the repair or maintenance carried out in the maintenance log.  Checking, calibrating, repairing, installation of different kinds of pneumatics and electronics instrument applied in plant such as orifices, smart transmitters, flow meters, switches, converters, controllers, control valves, Shut off Valve, Gauges and Solenoid valves and Control Damper.  Assigned in calibrating and maintenance of analytical instruments such as gas detectors, oxygen analyzer, carbon monoxide analyzer, ph meter, conductivity meter, and vibration monitoring switch as well.  Hands on experience Instruments supplied by : Foxboro, Kents, Mansoneilan, Enkard, Bently Nevada, Nagano Keiki, Fisher and Porter, Honeywell,Yokogawa, Rosemount, ABB, Endress-Hauser, Krohn, Det-Tronics Drager, Polytron, Sieger,  Assigned in removal, reinstallation and testing of all Bently-Nevada VMS in HP/LP gas/steam turbines, compressors, motors, blowers and pumps.  Coordinated with Vendor for removal of vibration probes ( Radial, Axial, Key Phasor) and temperature sensors related to Compressor and Turbines. Also install and adjust gap voltage for vibration loops after compeletion of
  • 2.
    the mechanical activitiesand checking of vibration system and proximitors data collection related to VTMS loops. And fixing vibration and temperature probes related to Turbines and Compressor.  Assigned in Removal, Testing,Calibration and installation and of temperature and vibration probes for GE, Rolls- Royce, MHI and Alstom Gas and Steam turbines during overhauling and repair.  Prepares maintenance and inspection report for instruments and equipment found non-conforming.  Responsible in maintenance of the utility Boilers (T&I ) including its Fuel System, Water Treatment Plant, the Process Water System, Portable Water Unit, Steam Generation and Distribution System, Condensate System and the Plant Instrument’s air Control System.  Responsible in testing calibration and configuration of magnetic, vortex & mass flow meters.  Performs calibration, testing and installation of pneumatic and electronics Instrumentation which includes installation of tubing.  Service, repair, test and calibrate different kind of control valves and its accessories, this includes changing valves action and packing, seat and plug replacements  Repair ,overhauling and fabricate some of non-critical electrical / instrument mechanical part as needed.  Hands-on by using some of fabrication tools including welding, gas cutting, grinder, drill machine, pipe threader,gasket maker,etc.  Performed bending of different size of impulse line tubing which is in standard slope and knowledge all compression fittings.  Can read well and understand Piping and Instrument Diagram (P&ID), and loop drawing . (CONSTRUCTION & COMMISSIONING):  Inspection, testing, and calibrating of all instrument before installation.  Installation and mounting of all electrical and pneumatics instrument as per drawing and accordance to client standard/ NEC/IEC Standard and Intrinsically Safe Standard.  Good Knowledge and Experienced in tube bending and installation of all instrument impulse line such as: copper tubing, Stainless Steel tubing, flexible tubing with standard slope.  Good Knowledge and Experienced in all compression fittings, cable glanding, rack and panel mounting.  Assigned in all termination/connection from field to control room including Cross Board, Emergency Shutdown cabinet, Marshalling cabinet and DCS which include continuity testing and loop checking .  Involved in mounting of all vibration switches for all Steam and Gas Turbine, Motor Blower, Air Compressor which include laying of extension lead and proximator.  Good Knowledge and Experienced in fabrication and installation of all required support, hanger, based mounting.  Involved in loop cheking, Pre Commissioning and commissioning until start-up of the project.  Experienced in Troubleshooting for all Fields Instruments during Loop Check ,and Commissioning. . WORK HIERACHY:  Designation: SENIOR INSTRUMENT TECHNICIAN  Company/ Client: V Tech Offshore PVT Ltd India /Greenray Turbines Ltd / ONGC  Project/ Location: BHS Offshore Process Platform Mumbai High, Offshore India  Period of employment: 20/05/2017 to Present  Designation: INSTRUMENT & CONTROL TECHNICIAN  Company / Client: Babcock Borsig Sevice Arabia Ltd /Saudi Electricity Company  Project/ Location QURRAYAH COMBINE CYCLE POWER PLANT # 2 – KSA  Period of employment: 17/12/2015 To 19/04/2017  Designation: SENIOR INSTRUMENT TECHNICIAN  Company / Client: The Oman Construction Company (TOCO) / Oman LNG  Project/ Location: OLNG Train – 2 Turnaround, Oman  Period of employment: Oct-2015 to Nov-2015 (Shutdown)
  • 3.
     Designation: INSTRUMENTTECHNICIAN  Company /Client: KENTECH QATAR / Air Liquide Middle East / Dolphin Energy  Project/ Location: QSTec H2 Plant / Dolphin Energy Ras laffan, Doha Qatar  Period of employment: 17/01/2013 TO 20/02/2014  Designation: SENIOR INSTRUMENT TECHNICIAN  Company / Client: The Oman Construction Company (TOCO) / Oman LNG  Project/ Location: OLNG Train – 1 Turnaround, Oman  Period of employment: Sep-2012 to Oct-2012 (Shutdown)  Designation: INSTRUMENT FOREMAN  Company /Client: CCIC / ADCO/ NPCC  Project/ Location: Phase 1Thamama G & Habshan– 2,Abu Dhabi  Period of employment: 25/09/2011 to 25/07/2012  Designation: INSTRUMENT TECHNICIAN  Company /Client: Qatar Kentz W.L.L / JGC / KBR  Project/ Location: Shell Pearl GTL Ras laffan, Doha Qatar  Period of employment: 25/05/2008 TO 30/05/2010  Designation: INSTRUMENT TECHNICIAN  Company /Client: CCIC / GASCO/ BECHTLE  Project/ Location: ASAB Gas Separation Project, AGD 2, Abu Dhabi  Period of employment: 13/03/2007 to 19/04/2008  Designation: ELECTRICAL AND INSTRUMENT SUPERVISOR  Company /Client: V Tech Offshore PVT Ltd India /Greenray Turbines Ltd / ONGC  Project/ Location: Win Process Platform Mumbai High, Offshore India  Period of employment: 01/04/2014 to 01/09/2015  Designation: INSTRUMENT TECHNICIAN  Company / Client: Dolphin Offshore Enterprises Pvt. Ltd / ONGC  Project/Location : BHS & ICP Process Platform Mumbai High, Offshore India  Period of employment : 04/04/2003 to 12/06/2006 HSE Courses & Awareness:  H2S & BA Awareness Course  Offshore Sea Survival Trainings  Firefighting Course  Confined Space Entry Awareness Trainig Educational Background:  Diploma in Instrumentation from M P Polytechnic, India in 2003. Personal Information:  Date of Birth : 10/08/1983  Gender : Male  Religion : Hindu  Nationality : Indian  Marital Status : Married  Languages known : English ,Hindi  Passport details : K-3461671, Valid till 07-10-2022  ECNR : OK