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TO DETERMINE RELATION AMONG LABORATORY AND IN- SITUSTRENGTH OF CONCRETE
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1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 07 | July 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 555 TO DETERMINE RELATION AMONG LABORATORY AND IN- SITUSTRENGTH OF CONCRETE Pramod Chandra 1, Smita Sen 2 1PG student, Department Of Civil Engineering, CTM, RGVP University, M.P. India 2 PG student, Department Of Civil Engineering, CTM, RGVP University, M.P. India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - High strength concrete (HSC) has been frequently used in civil engineering structures to reduce the size of structural elements, i.e. beams and columns of high rise buildings. High strength concrete (HSC) is defined as a concrete with a characteristic strength between 60 - 100 MPa, although strengths higher than 100MPa have already been achieved and used. Generally, super plasticizers natural pozzolana silica fume, etc., are used to achieve high-strength in concrete by keeping water binder ratio at lower level. Waste foundry slag is a byproduct produced from steel and ironmanufacturing industry. Since these waste by product materials are not useful and hence dumped near the industry. Unprocessed waste by product can create many environmental problems and disposal of this waste in the landfills may become a major issue. The efficient use of this waste by product material can resolve the environmental issue and can also have an effect on the economy of production of concrete. 1. INTRODUCTION Concrete is chief, strong, durable, economical and most frequently used civil engineering material in the field of construction. As the demand of cement concrete is increasing day by day, the demand of its constituent materials such as cement and aggregate etc is also increasing. The consumption of the natural aggregates is increasing at a far exceeding rate than the growth of the construction industry. Aggregates manufactured artificially are expansive and continued mining of natural aggregate affecting the environment. This may give the way to utilize the industrial waste by product as a replacement of aggregate which will solve the problem of dumping industrial waste and help a lot in saving the environment. 1.1 Types of waste foundry Slag Iron slag, steel slag, cupola furnace slag, induction furnace slag, blast furnace slag, electric arc furnace slag are some common types of foundry slags. The types of slag depend upon the composition of raw material and the type of furnace used during the manufacturing process of pig iron and steel. Table 1.1: Typical Physical Properties of Waste 1.2. High Strength Concrete High strength concrete (HSC) has been frequently used in civil engineering structures to reduce the size of structural elements, i.e. beams and columns of high rise buildings. Concrete is called as “high-strength concrete” on the basisof its 28 days compressive strength. High strength concrete (HSC) is defined as a concrete with a characteristic strength between 60 - 100 MPa, although strengths higher than 100MPa have already been achieved and used. Compressive strength levels of 80MPa and more can be used for both precast and in-situ concrete work. As per ACI 363[2] concrete having 28days compressive strength of more than 41 MPa is considered as high- strength concrete. Generally, super plasticizers natural pozzolana silica fume, etc., are used to achieve high-strength in concrete by keeping water binder ratio at lower level 1.3 OBJECTIVES Objectives of the present research, described in brief are as follows: 1. To investigated the effect of waste foundry slag as partialreplacement of fine aggregate (sand) along Physical Property Blast FurnaceSlag Steel Slag Rock Slag Electric arc Furnace slag Basic oxygen furnace slag Particle density (kg/m3) 2450- 2650 3300- 3400 3300-3450 Water absorption (%) 4-7 2-4 2-4 Los angels‟ abrasion value 37-47 16 12-18 Soundness < 4 < 4
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 07 | July 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 556 with Alccofine in addition to and as partial substitute of PPC on the properties of M60 grade of concrete. 2. To determine optimum dose of Alccofine in addition to and as partial substitute of PPC on the properties of M60 grade of concrete. 3. To investigate various strength parameters like Compressive Strength, Splitting Tensile Strength and Flexural Strength of modified mixes with variable percentages (10, 20,30,40.45& 50% )of foundry slag. 2. RESULT Table2.1: Variation in StrengthofdifferentMix,withvariable %age ofAlccofine after 28 days of Curing Test specimens with varying percentages of Alccofine (0% - 20%) were casted and tested forCompressive Strength,Split Tensile Strength and Flexural Strength after 28 days of curing and as per ISspecifications. Maximum Compressive Strength, Split Tensile Strength and Flexural Strengthwere obtained at 15% replacement of PPCwithAlccofine,defining optimum dosage of Alccofine as 15%. Table 2.2: Variation of Compressive Strength with Variable % of FoundrySlag and Age Foundry slag content Compressive Strength (Mpa) FD(%) 7 days 14 days 28 days CTR 36.22 9.44 69.88 F10 37.56 1.22 71.60 F20 38.33 2.11 72.49 F30 38.95 3.22 73.80 F40 39.66 4.05 74.62 F45 40.25 4.90 75.72 F50 39.33 3.33 74.20 3. CONCLUSIONS The present work investigated the effect of waste foundry slag as partial replacement of fine aggregate (sand) along with Alccofine in addition to and as partial substitute of PPC on the properties of M60grade of concrete. Following conclusions were drawn from the present investigation. 1. Test results reported that there is rise in Compressive Strength, Splitting Tensile Strength and Flexural Strength for M60 grade of concrete mix with inclusion of waste foundry slag up to 45% replacement and 15% Alccofine in addition to PPC. 2. Compressive Strength, Splitting Tensile Strength and Flexural Strength of all concrete mixes showed a normal progression in strength with increase in curing age which signifies that there wasno adverse effect of substituting fine aggregate with foundry slag. 3. Reduction in strength values of concrete at 50 % replacement of foundry slag was recorded but it can still be used in concreting. 4. As the percentage of foundry slag is increased, slump value is also increased. The maximum slump (165mm) was recorded at 50% replacement of foundry slag. 5. Inclusion of waste foundry slag as a partial replacement of fine aggregate in concrete along with Alccofine in addition and partial substitute to PPC improved the mechanical and durability properties of high strength concrete. 6. Concrete made with 45% replacement of natural fine aggregate with Foundry Slag could suitably be used for making structural concrete. REFERENCES [1] Naik, T.R., “Foundry Industry By-Products Utilization”, CBU-1989-01, UWM Center for By- ProductsUtilization, University of WisconsinMilwaukee, 23 (1989) [2] Naik, T.R.; and Singh, S.S.; Kraus, R. N.; Ramme, B. W.; and Domann, R.A., “Enhanced Materials for Concrete Construction Using Foundry By-Products”, Third CANMET/ACI International Symposium on Sustainable Development and Concrete Technology, V. M. Malhotra, ed., San Francisco, 2001 [3] Alizadeh R, Chini M., Ghods P., Hoseini M., Montazer Sh., Shekarchi M., “Utilization of Electric ArcFurnaceSlagas aggregates in Concrete -- Environmental Issue”, 6th CANMET/ACI International Conference on Recent Advances in Concrete Technology, Bucharest, Romania, pp. 451-464, June 2003. [4] MansoJ. M., Gonzalez J. J. and PolancoJ. A., “Electric Arc Furnace Slag in Concrete,” ASCE Journal of Materi-als in Civil Engineering, 16(2004)639- 645
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