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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4305
Design and Fabrication of Tilting Trike
Binu Haridas1, Aswin Jayaprakash2, Bibin Benny3 , Johnson Kuriakose4, Joseph V George5
1Asst. Professor, Dept. of Mechanical Engineering, VISAT, Kerala, India
2Student, Dept. of Mechanical Engineering, VISAT, Kerala, India
3Student, Dept. of Mechanical Engineering, VISAT, Kerala, India
4Student, Dept. of Mechanical Engineering, VISAT, Kerala, India
5Student, Dept. of Mechanical Engineering, VISAT, Kerala, India
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract -Safety is the most important consideration for
two-wheelers. The tilting mechanism increases the maximum
speed in curves. The use of tilting mechanism in automobile
would decrease the rate of accidents due to skidding. It will
give better dynamic stability as well as directional stability to
the vehicle, better road grip and better comfort to the
passengers. The tilting trike uses a mechanism includes a
parallelogram linkage which allows tilting of the vehicle
similar to any other two wheelers. The tadpole configuration
of the trike provides more stability compared to delta design.
Tilting mechanism is operably connected to the frame of the
vehicle using a set of vertically aligned bearings whichholdsit
in place. The mechanism ensures proper alignment of the
independent wheels in all possible types of movements.
Key Words: Tadpole, Trike, Skidding, Directional
Stability, Parallelogram linkage
1. INTRODUCTION
A three wheeled vehicle, also known as a trike, is an
automobile having either one wheel in the front for steering
and two at the rear for power or two in the front for steering
and one in the rear for power, or any other combination of
layouts. Having one wheel up front and two in the back is
known as the delta configuration. The second type of three-
wheeler setup is called the tadpole or reverse trike. The
opposite of the delta, this formation has two wheels up front
and one in the back. Due to its handling superiority, an
increasingly popular form is the front-steering tadpole or
reverse trike. Tadpole designs are much more stable than
the delta setup because the back wheel drives the vehicle
while the two wheels up front are responsible for steering.
There's also an aerodynamic benefit, since the vehicle is
shaped almost like a teardrop , wide and round up front and
tapering off in the rear. This allows air to flow easilyover the
vehicle body.
1.1 NEED OF THE PROJECT
Nowadays most of the accidents occur on two wheelers are
because of the instability of vehicles in slippery conditions
and the skidding of vehicles. Travelling in bikes duringrainy
season or snowy seasons are risky. Safety of passengermust
be considered as the primary concern.Trikesaredesigned in
order to provide maximum safety to passenger. Avoid
skidding during ride is very much important factor for a
bike. For such situation trikes play a major role to provide
safety to passenger. The Tilting trike is much safer than
motorbikes and scooters, and much smaller and lighterthan
any car. The third wheel offers better braking as well as
increased stability while braking. It offers more traction
when roads are slippery.
1.2 PRINCIPLE
The design consists of a parallelogram link which connects
the two individual suspensions with tyres and the body of
the bike. The parallelogram link allows tilting of the tires.
The link is connected to the body of the bike using two
bearings which is primarily welded and fixed to the body.
Tilting occurs by the action of parallelogram link. During
turning the parallelogram link will tilt and thereby the fork
attached to it will also tilt. Thus tilting of wheels occurs. It is
very essential to tilt in order to avoid skidding of vehicles.
Fig - 1 Parallelogram Linkage
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4306
2. LITERATURE SURVEY
Deaths in India due to accidents [2]
The incidence of accidental deaths has shown an increasing
trend with 51.8% in the year 2012 as compared to 2002;
however 0.2% decreases was observed in 2003 over
previous year 2002. The population growth during the
period 2003-2012 was 13.6% whereas the increase in the
rate of accidental deaths during the same period was34.2%.
A total of 1,18,533 males and 20,205 females totaling
1,39,091 persons were killed during the year 2012 A total of
32,318 persons (23.2%) were died due to accidents of ‘two-
wheelers’, ‘truck/lorry’ accounted for 19.2%, ‘cars’
accounted for 10.1% and ‘buses’ accounted for 9.4% of
accidental deaths during the year 2012.[2]
Stability Analysis of Three-Wheeled Motorcycles. [3]
Modal analysis of a three-wheeled tilting motorcycle is
explained in this work. This vehicle has a tadpole design
consisting of two front wheels and a single rear wheel, but
can be driven like a normal motorcycle. In order to study the
stability of the system in straight running, two models have
been developed: a simplified motorcycle model, with locked
suspensions and rigid and thin tires and a model having 14
degrees of freedom, in which the stiffness and damping of
suspensions and the radial stiffness of tires have been taken
into account. In both models the frame has been considered
as rigid and the driver was assumed to be fixed to the frame.
A linear model with transient behavior has been employed
for describing the tire behavior. Analyzed and discussed in
this work. Two different models of the vehicle have been set
up, by taking or not into account the compliance of
suspensions and tires. In order to compare the stability
analysis of such vehicle with a similar two wheeler, a model
for this latter vehicle has been also developed. The obtained
results have shown how in straight running the three
wheeled motorcycle has a higherstabilityofthe weavemode
if compared to the two wheelers; indeed it has been found
stable in the whole examined speed range. [3]
Review on tadpole design – issues & challenges [4]
The three wheel configuration allows the two front wheels to
create the wide round surface of the vehicle. The single rear
wheel allows the vehicle to taper at the back. Having one less
wheel also increases fuel efficiency because of decreased rolling
resistance. The disadvantage of a rear drive, non-tilting three
wheel configuration is instability – the car will tip over in a turn
before it will slide, unless the centre of mass is much closer to the
ground or the wheelbase is much wider than a similar four wheel
vehicle. To improve stability some three wheelers are designed as
tilting three wheelers so that they lean while cornering like a
motorcyclist would do. The tilt may be controlled manually or by
computer. Electric three-wheelers often lower the center of
gravity by placing the heavy battery pack at the base of the
vehicle. This conclusion is easily understandable if a 3-Wheeler
with two front wheels is considered. If the center of gravityofthe
vehicle occupants assembly is sufficiently low to be under the
pyramid, the vehicle will not roll sideways in a curve and will not
tip backward when accelerating or tip forward when braking.[4]
3. DESIGN METHODOLOGY
We have come up with one of the simplest and elegant
design for our tilting trike. Earlier developed trikes had
complex wishbone type suspension at the front end .It also
had a tyre span almost equalling a small car. This makes it
difficult to be used in high traffic conditions. Italsoincreases
the turning radius of the time. Further it made the vehicle
very heavy which result in lowering of overall efficiency.We
designed our trike to be more compact and user friendly. It
does not add much weight and therefore is much efficient
compared to previous trike designs. Compact design allows
it to be used in all traffic conditions. The design consists of a
parallelogram link which connects the two individual
suspensions with tyres and the body of the bike. The
parallelogram link allows tilting of the tyres. The link is
connected to the body of the bike using two bearings which
is primarily weld fixed to the body. Suspensionisusedwhich
is basically using two forks side by side as a single unit. The
two suspensions are connected in the parallelogram link
such that the distance between tyre s is about 35 cm.
Fig- 1 Front view of Suspension
4. FABRICATION
The front suspension was disassembled. The disassembled
parts include the head, forks, wheels etc. Two extra forksare
collected. Two of them are joined together to form a single
suspension. Joining two forks together gives more strength
compared to single fork. The dual fork suspensions and
wheels are then joined together. The two front plates are
then properly fixed. Now the UCT bearings are weld fixed
one below the other with the help of iron bars. These
bearings are on which the parallelogram link is fixed. The
tilting mechanism includes two lateral linksandtwovertical
links. The fork suspension makes up the vertical links. The
centres of two lateral links are fixed to each of the UCT
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4307
bearings. Caser and camber angles are properly adjusted
and the whole assembly is fixed or welded.
Fig - 2 Tilting trike after completion
5. CONCLUSIONS
We have successfully designed and fabricated a prototype
model of tilting trike, which combines the advantages of
reverse trike and leaning mechanism. From the study we
know that the most of the accidents take place due to
skidding of the front wheel in the sudden braking condition
while taking a turn, our design has two wheels in the front
and also the ability to lean, which prevents the vehicle from
skidding and losing control of the vehicle on road. The
performance, handling and safety of the tilting trike are
much better than any other commercially available three
wheelers.
REFERENCES
[1] Kaustubh Dilip Patil, Prashant S. Mulmule, Vikrant S.
Satalkar and Ramesh S. Thorat, “Design and
Manufacturing of Tilting Trike Tiltra Msx-1”
International Journal of Innovative Research in Science,
Engineering and Technology, Vol. 4, Issue 9, September
2015
[2] Report on Road transport research, ministry of road
transport and highways, Government of India page 11-
14.
[3] A. Sponziello, F. Frendo and M. Guiggiani “Stability
Analysis of a Three-Wheeled Motorcycle”, A. Sponziello,
F. Frendo and M. Guiggiani, University of Pisa, 2008-32-
0062 (SAE) / 20084762 (JSAE).K. Elissa, “Title of paper
if known,” unpublished.
[4] Palash Patodi ,Vinay Saxena ,Yogesh Rathore “Review
on tadpole design – issues & challenges” international
journal of research in aeronautical and mechanical
engineering Pages: 122-128 ,March 2014
[5] Jawwad A. K. Lodhi and Nafees P. Khan, Performance
Evaluation of Leaning Reverse Trike, Journal for
Research | Volume 02, Issue 10, December 2016

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IRJET-Design and Fabrication of Tilting Trike

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4305 Design and Fabrication of Tilting Trike Binu Haridas1, Aswin Jayaprakash2, Bibin Benny3 , Johnson Kuriakose4, Joseph V George5 1Asst. Professor, Dept. of Mechanical Engineering, VISAT, Kerala, India 2Student, Dept. of Mechanical Engineering, VISAT, Kerala, India 3Student, Dept. of Mechanical Engineering, VISAT, Kerala, India 4Student, Dept. of Mechanical Engineering, VISAT, Kerala, India 5Student, Dept. of Mechanical Engineering, VISAT, Kerala, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract -Safety is the most important consideration for two-wheelers. The tilting mechanism increases the maximum speed in curves. The use of tilting mechanism in automobile would decrease the rate of accidents due to skidding. It will give better dynamic stability as well as directional stability to the vehicle, better road grip and better comfort to the passengers. The tilting trike uses a mechanism includes a parallelogram linkage which allows tilting of the vehicle similar to any other two wheelers. The tadpole configuration of the trike provides more stability compared to delta design. Tilting mechanism is operably connected to the frame of the vehicle using a set of vertically aligned bearings whichholdsit in place. The mechanism ensures proper alignment of the independent wheels in all possible types of movements. Key Words: Tadpole, Trike, Skidding, Directional Stability, Parallelogram linkage 1. INTRODUCTION A three wheeled vehicle, also known as a trike, is an automobile having either one wheel in the front for steering and two at the rear for power or two in the front for steering and one in the rear for power, or any other combination of layouts. Having one wheel up front and two in the back is known as the delta configuration. The second type of three- wheeler setup is called the tadpole or reverse trike. The opposite of the delta, this formation has two wheels up front and one in the back. Due to its handling superiority, an increasingly popular form is the front-steering tadpole or reverse trike. Tadpole designs are much more stable than the delta setup because the back wheel drives the vehicle while the two wheels up front are responsible for steering. There's also an aerodynamic benefit, since the vehicle is shaped almost like a teardrop , wide and round up front and tapering off in the rear. This allows air to flow easilyover the vehicle body. 1.1 NEED OF THE PROJECT Nowadays most of the accidents occur on two wheelers are because of the instability of vehicles in slippery conditions and the skidding of vehicles. Travelling in bikes duringrainy season or snowy seasons are risky. Safety of passengermust be considered as the primary concern.Trikesaredesigned in order to provide maximum safety to passenger. Avoid skidding during ride is very much important factor for a bike. For such situation trikes play a major role to provide safety to passenger. The Tilting trike is much safer than motorbikes and scooters, and much smaller and lighterthan any car. The third wheel offers better braking as well as increased stability while braking. It offers more traction when roads are slippery. 1.2 PRINCIPLE The design consists of a parallelogram link which connects the two individual suspensions with tyres and the body of the bike. The parallelogram link allows tilting of the tires. The link is connected to the body of the bike using two bearings which is primarily welded and fixed to the body. Tilting occurs by the action of parallelogram link. During turning the parallelogram link will tilt and thereby the fork attached to it will also tilt. Thus tilting of wheels occurs. It is very essential to tilt in order to avoid skidding of vehicles. Fig - 1 Parallelogram Linkage
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4306 2. LITERATURE SURVEY Deaths in India due to accidents [2] The incidence of accidental deaths has shown an increasing trend with 51.8% in the year 2012 as compared to 2002; however 0.2% decreases was observed in 2003 over previous year 2002. The population growth during the period 2003-2012 was 13.6% whereas the increase in the rate of accidental deaths during the same period was34.2%. A total of 1,18,533 males and 20,205 females totaling 1,39,091 persons were killed during the year 2012 A total of 32,318 persons (23.2%) were died due to accidents of ‘two- wheelers’, ‘truck/lorry’ accounted for 19.2%, ‘cars’ accounted for 10.1% and ‘buses’ accounted for 9.4% of accidental deaths during the year 2012.[2] Stability Analysis of Three-Wheeled Motorcycles. [3] Modal analysis of a three-wheeled tilting motorcycle is explained in this work. This vehicle has a tadpole design consisting of two front wheels and a single rear wheel, but can be driven like a normal motorcycle. In order to study the stability of the system in straight running, two models have been developed: a simplified motorcycle model, with locked suspensions and rigid and thin tires and a model having 14 degrees of freedom, in which the stiffness and damping of suspensions and the radial stiffness of tires have been taken into account. In both models the frame has been considered as rigid and the driver was assumed to be fixed to the frame. A linear model with transient behavior has been employed for describing the tire behavior. Analyzed and discussed in this work. Two different models of the vehicle have been set up, by taking or not into account the compliance of suspensions and tires. In order to compare the stability analysis of such vehicle with a similar two wheeler, a model for this latter vehicle has been also developed. The obtained results have shown how in straight running the three wheeled motorcycle has a higherstabilityofthe weavemode if compared to the two wheelers; indeed it has been found stable in the whole examined speed range. [3] Review on tadpole design – issues & challenges [4] The three wheel configuration allows the two front wheels to create the wide round surface of the vehicle. The single rear wheel allows the vehicle to taper at the back. Having one less wheel also increases fuel efficiency because of decreased rolling resistance. The disadvantage of a rear drive, non-tilting three wheel configuration is instability – the car will tip over in a turn before it will slide, unless the centre of mass is much closer to the ground or the wheelbase is much wider than a similar four wheel vehicle. To improve stability some three wheelers are designed as tilting three wheelers so that they lean while cornering like a motorcyclist would do. The tilt may be controlled manually or by computer. Electric three-wheelers often lower the center of gravity by placing the heavy battery pack at the base of the vehicle. This conclusion is easily understandable if a 3-Wheeler with two front wheels is considered. If the center of gravityofthe vehicle occupants assembly is sufficiently low to be under the pyramid, the vehicle will not roll sideways in a curve and will not tip backward when accelerating or tip forward when braking.[4] 3. DESIGN METHODOLOGY We have come up with one of the simplest and elegant design for our tilting trike. Earlier developed trikes had complex wishbone type suspension at the front end .It also had a tyre span almost equalling a small car. This makes it difficult to be used in high traffic conditions. Italsoincreases the turning radius of the time. Further it made the vehicle very heavy which result in lowering of overall efficiency.We designed our trike to be more compact and user friendly. It does not add much weight and therefore is much efficient compared to previous trike designs. Compact design allows it to be used in all traffic conditions. The design consists of a parallelogram link which connects the two individual suspensions with tyres and the body of the bike. The parallelogram link allows tilting of the tyres. The link is connected to the body of the bike using two bearings which is primarily weld fixed to the body. Suspensionisusedwhich is basically using two forks side by side as a single unit. The two suspensions are connected in the parallelogram link such that the distance between tyre s is about 35 cm. Fig- 1 Front view of Suspension 4. FABRICATION The front suspension was disassembled. The disassembled parts include the head, forks, wheels etc. Two extra forksare collected. Two of them are joined together to form a single suspension. Joining two forks together gives more strength compared to single fork. The dual fork suspensions and wheels are then joined together. The two front plates are then properly fixed. Now the UCT bearings are weld fixed one below the other with the help of iron bars. These bearings are on which the parallelogram link is fixed. The tilting mechanism includes two lateral linksandtwovertical links. The fork suspension makes up the vertical links. The centres of two lateral links are fixed to each of the UCT
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4307 bearings. Caser and camber angles are properly adjusted and the whole assembly is fixed or welded. Fig - 2 Tilting trike after completion 5. CONCLUSIONS We have successfully designed and fabricated a prototype model of tilting trike, which combines the advantages of reverse trike and leaning mechanism. From the study we know that the most of the accidents take place due to skidding of the front wheel in the sudden braking condition while taking a turn, our design has two wheels in the front and also the ability to lean, which prevents the vehicle from skidding and losing control of the vehicle on road. The performance, handling and safety of the tilting trike are much better than any other commercially available three wheelers. REFERENCES [1] Kaustubh Dilip Patil, Prashant S. Mulmule, Vikrant S. Satalkar and Ramesh S. Thorat, “Design and Manufacturing of Tilting Trike Tiltra Msx-1” International Journal of Innovative Research in Science, Engineering and Technology, Vol. 4, Issue 9, September 2015 [2] Report on Road transport research, ministry of road transport and highways, Government of India page 11- 14. [3] A. Sponziello, F. Frendo and M. Guiggiani “Stability Analysis of a Three-Wheeled Motorcycle”, A. Sponziello, F. Frendo and M. Guiggiani, University of Pisa, 2008-32- 0062 (SAE) / 20084762 (JSAE).K. Elissa, “Title of paper if known,” unpublished. [4] Palash Patodi ,Vinay Saxena ,Yogesh Rathore “Review on tadpole design – issues & challenges” international journal of research in aeronautical and mechanical engineering Pages: 122-128 ,March 2014 [5] Jawwad A. K. Lodhi and Nafees P. Khan, Performance Evaluation of Leaning Reverse Trike, Journal for Research | Volume 02, Issue 10, December 2016