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IRJET- Experimental Investigation of E-Glass and Kenaf Fibre with Epoxy Resin
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 11 | Nov 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 303 EXPERIMENTAL INVESTIGATION OF E-GLASS AND KENAF FIBRE WITH EPOXY RESIN Elayaraja.R1, Dr.Saravanan.P2, Gokul.M3, Gowrisankar.T4 1Assistant professor, Department of Mechanical Engineering, Mahendra Engineering College, Mallasamudram, Namakkal, Tamilnadu 2Professor & Head, Department of Mechanical Engineering, Mahendra Engineering College, Mallasamudram, Namakkal, Tamilnadu 3,4Student, Department of Mechanical Engineering, Mahendra Engineering College, Mallasamudram, Namakkal, Tamilnadu ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract - The use of natural fibers in composites has exaggerated in recent years becauseoftheirlight-weight, non- abrasive, flammable, non-toxic, low value and perishable properties. However, compared to synthetic fibers, the mechanical properties of natural fibers are lower. The inclusion of synthetic fibers could therefore improve the performance of natural fiber-based composites. The demand for hybrid composites (natural + synthetic fiber) is increasing due to recent advancesinconstruction, automotive, household, military and other industries. In this job, hybrid composite is prepared with Bisphenol unsaturated polyester resin polymer matrix using untreated Kenaf fiber and E-glass fiber reinforcement. Kenaf / fiber glass hybrid composites were manufactured using a mixture of hand-laying techniques. Prepared composites were evaluatedforcompression, flexural and impact strength (Izod test) as per ASTM D3410, ASTM D790 and ASTM D256, respectively. Harness (Brinell) and water absorption tests were also carried out. Water absorption tests were conducted in two environmental conditions including sea water and distilled water. Results stated that the mechanical characteristics of kenaf fiber were reduced after the moisture had penetrated the composite. Key Words: Kenaf fiber, E-Glass Fiber, Epoxy resin, Natural fibers. 1. INTRODUCTION Now-a-days, the world is focusing on the new class of materials that are biodegradable in nature. Natural fiber composites attract the attention of many researchers and engineers because they offer low density, low cost, low environmental impact and improved mechanical properties. They are used in the fields of automotive, ship building, food packaging, aerospace and construction, etc. The most frequently used in composites are natural fiberssuchasflax, cotton, hemp, jute, kenaf, sisal, banana, ramie, etc. These natural fibers, despite their benefits, have poor resistance to moisture resulting in fiber swelling. However, this can be overcome by hybridizing natural fiberswithsyntheticfibers. This approach not only enhances the mechanical properties but also improves the moisture resistance of the hybrid composite. The natural fiber used in this study is Hibiscus cannabinus. This plant belongs to the Malvaceae family and is popularly known as Kenaf. TheyaremostlygrowninAsian countries. Kenaf has a single, straight, branchless stalk. It is extracted from the outer fibrous bark. Due to their low cost and better flexural strength, they are used to make ropes, bags, rugs and paper. E-Glass is the synthetic fiberused.This fiber is a material made of extremely fine glass fibers. They provide advantages such as light weight, high tensile strength and excellent insulating properties, which have a wide range of applications in the fiber reinforcement industry. Current work is directed towards the manufacture of kenaf and glass fiber hybrid composites using an epoxy matrix. The variations in mechanical properties (Compression, Flexural, hardness, impact and water absorption) are studied. The study of mechanical properties of Kenaf and Fiber glass Hybrid Composite laminates by Hand layup method was investigated by Z. Salleh, et al. [1]. Short, Long fiber and powder fiber are used. Variation of the tensile strength of distinct kinds of fibers has been researched. Test findings show that the greatest tensile strength and tensile modulus is discovered for lengthy hybrid fiber composites. From the SEM assessment, the surface failure is due to the fracture of the matrix, the pull out of the fiber, the debonding of the matrix and the fracture of the fiber. MohdSuhairilMeon, et al. [2]used high density Polyethylene (PE) and polypropylene (PP) separately to prepare two sets of short kenaf composite. The kenaf fibers were treated with 3%, 6% & 9% of NaOH for a day and then dried for 24 hours at 80o C. The tensile properties of treated kenaf were improved when compared with the untreated kenaf fibers. Further coupling agents like MAPP, MAPE have amplified the tensile properties of both treated and untreated cases. S Sivasaravanan, et al. [3] made an investigation on glass fiber/epoxy/nano clay compositebyvaryingNanoclay from 1 to 5 wt% by hand layup process. E- Glass fiber is of bi-directional: 45o orientation is used. The average value of
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 11 | Nov 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 304 5% wt of nano clay showed good impact results when compared to the other combinations used. A. Atiqah, et al. [4] developed kenaf –glass reinforced unsaturated polyester hybrid composite. Kenaf and glass fibers are used in mat form. The kenaf fiber was treated with 6% NaOH using Mercerization method for 3 hours. The test results showed that high tensile, flexural and impact strength were obtained using treated kenaf with 15/15 v/v kenaf/glass fibers. The adhesion between the matrix and surface of fiber was enhanced, which plays key role in improving the mechanical properties of KG- UPE hybrid composites. The development of hybrid composite using jute and E- glass mats reinforced with epoxy (LY-556) resin and HY951 hardener is carried out by M. R. Sanjay, et al. [5]. Laminates were prepared by varying the both mat layers. The test results show that hybrid composite has better mechanical properties and leads to increase of utilization of natural fibers in various applications. 2. EXPERIMENTAL PROCEDURE Materials: The reinforcing materials used are E-Glass fiber and Kenaf fibers. Epoxy resin (LY 556) and Hardener (HY 951) is used as the matrix material. Fabrication: Hand layup technique is used for the preparation of the composite. The mold is producedofwood in sizes as specified in the ASTM Standards for Specimen Pre-Parathione. The OHP sheet is removed and the release agent is applied over it and is equipped with the insideofthe mold and permitted to dry. A glass beaker and a glass rod or stirrer shall be removed and well washed with running water and then with hot water. The calculated amount of epoxy resin and the measured amount of hardener (ratio 10:1) are then added to the breaker and the blend is stirred for almost 25 min. The reason behind this stirring is to produce a homogeneous mixture. After the mixture is finished, the calculated quantity of fibers (ratio1:1)isadded and the stirring process is continued for the next 45 min. Then the mixture is poured into the mold and gently rammed for a standardized settlement. Fig -1: Fabrication plate 3. CHARACTERIZATIONS OF COMPOSITE MATERIALS 3.1 Compressive test The ductile experiments were conducted by the ASTM D 3039 standard oftheMechanizedUniversal TestingMachine. The stacking course of action for theinstanceandthepicture of the device used were shown in the figure. Examples with length measurements of 300 mm and width of 25 mm have been used. The experiment was carried out at a crosshead velocity of 5 mm/min using a load cell of 10 kg. For each situation, 3 examples were used and the normal quality was taken into account. The compressive quality is usually obtained through the use of UTM compressive test techniques. 3.2 Flexural and Impact Test The flexural quality of the composites was determined by the three-point twisting technique. It tends to be finished in the adapted UTM machine as per ASTM D790. The stacking course of action for the instance and the picture of the device used were shown in the figure. All the composite examples were of a rectangular shape with a length of 80 mm x 15 mm x 5 mm. Trials were conducted at a crosshead velocity of 0.5mm / min. At that stage, the flexural quality was determined to use a straight forward minute outline of the fundamentally bolstered bar at the primary problem load. Effect quality was determined by the Izod Effect Test using examples of measurements. 4. RESULT AND DISCUSSION 4.1 Impact strength The variety of effect quality withthefibercontent,ifthere should be an occurrence of Prosopis juliflora composite is displayed in the figure. For this situation, the E-Glass and Kenaf fiber composites displayed better sway properties. The effect quality increments with the expanding volume part of filaments, arriving at a most extreme incentive at 30%. Past 30%, the effect quality demonstrates a diminishing pattern. The most extreme effect quality of the composites fluctuates between 1.75 Joules to 2.3 Joules. Antacid treated E-Glass and Kenaf fiber indicated improved effect quality. 4.2 Compressive strength The variety of compressive quality with the fiber content on the antacid treated compositeshasappearedinthefigure. The E-Glass and Kenaf fiber composite material were tried and the compressive quality was determined. Three examples were tried, the normal compressive quality was accounted for. The compressive quality was expanding relentlessly up to 30% and past that, the change was negligible. The compressive quality of the E-Glass and Kenaf fiber from 19.77 MPa to 35.63 MPa.
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 11 | Nov 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 305 Chart – 1: Compressive Strength 4.3 Flexural strength Fiber substance and fiber quality are affecting parameters for the quality-related properties of the composite. Subsequently, the quality variety of fiber stacking demonstrated in an unexpected way. This variety in ductile and flexural quality of the composites with 60%,65%and 70 of fiber substance has appeared in figures. These figures obviously show rigidity and flexural qualityforhalfand60% fiber content. Anyway, there is a decline in both pliable and flexural quality of the composite with 70% fiber content. Chart -2 : Flexural strength 5. CONCLUSIONS The results achieved from PMC of the current work were better in terms of compression strength and hardness than the comparison between kenaf, E-glass and kenaf / E- glass hybrid composites. The results showed that the additionofE-glassfiber resulted in brittle failure and a greater quantity of kenaf fiber with a small percentage of E-glass fiber resultinginlow strength, high ductility and toughness. REFERENCES 1. Z. Salleh, M.N. Berhan, Koay Mei Hyie and D.H.Isaac, “Cold-pressed Kenaf and Fiber glass Hybrid Composites Laminates: Effect of Fibre Types”, International journal of chemical, Molecular, Nuclear and Metallurgical Engineering, Vol:6, No:11,2012. 2. MohdSuhairilMeon, Muhamad Fauzi Othman, Hazaran Husain, Muhammad FairuzRemeli, MohdsyaharMohdSyawal, “Improving tensile properties of kenaf fibers treated with sodium hydroxide”, International Symposium on Robotics and Intelligent Sensors,Elsevier,2012,pp. 1587- 1592. 3. S.Sivasaravanan, V.K.Bupesh Raja, “Impact properties of epoxy/glass fiber/nano clay composite materials”,IOSR Journal of Mechanical and Civil Engineering, 2014,pp39-41. 4. A. Atiqah, M.A. Maleque,M. Jawaid, M. Iqbal, “Developmentofkenaf-glassreinforcedunsaturated polyester hybrid composite for structural applications”, Elsevier,2013,pp. 68-73. 5. M. R. Sanjay, B. Yogesha, “Studies on Mechanical Properties of Jute/E-Glass Fiber Reinforced Epoxy Hybrid Composites”, Journal of Minerals and Materials Characterization and Engineering, 2016, Vol:4, pp. 15-25. 6. A. Orue, A. Jauregi, C. Peña-Rodriguez, J. Labidi, A. Eceiza, A. Arbelaiz, The effect of surface modifications on sisal fiber properties and sisal/poly (lactic acid) interface adhesion, Compos. B Eng. 73 (2015) 132–138. 7. D.M. Krishnudu, D. Sreeramulu, P.V. Reddy, Optimization the mechanical propertiesofcoir-luffa cylindrica filled hybridcompositesbyusingTaguchi method, AIP Conference Proceedings vol. 1952 (2018). 8. P.M. Borba, A. Tedesco, D.M. Lenz, Effect of reinforcement nano particles addition on mechanical properties of SBS/Curauá fiber composites, Mater. Res.17 (2) (2014) 412–419. 9. N. Saba, M.T. Paridah, K. Abdan, N.A. Ibrahim, Effect of oil palm nano filler on mechanical and morphological properties of kenafreinforcedepoxy composites, Constr. Build.Mater.123(2016)15–26. 10. A. Shalwan, B.F. Yousif, Influence of date palm fibre and graphite filler on mechanical and wear characteristics of epoxy composites, Mater. Des. 59 (2014) 264–273.
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 11 | Nov 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 306 11. S. Biswas, A. Satapathy, A. Patnaik, Effect of ceramic fillers on mechanical properties of bamboo fiber reinforced epoxy composites: a comparative study, in: Advanced Materials Research, Trans Tech Publications, 2010, pp. 1031–1034. 12. S. Dalbehera, S.K. Acharya, Effect of cenosphere addition on the mechanical properties of jute-glass fiber hybrid epoxy composites, J. Ind. Text. 46 (1) (2016) 177–188. 13. B.C. Samata , T.Maity, S.Dalai, A.K.Banthia, Mechanical properties of modified epoxy: effect of chain length, Journal of Pigment and Resin technology, 35 (2006) 16-23. 14. K.Sewda, S.N.maiti, Mechanical properties of teak wood flour reinforced HDPE composites. Journal of Applied Polymer Science, 18 (2009) 26 - 34. 15. Elayaraja.R, Experimental investigation of natural composite with epoxy resin,International journal of Research and Analytical reviews,02 (2019) 458- 464. BIOGRAPHIES Elayaraja. R, Assistant Professor, Department of Mechanical Engineering, Mallasamudram. Dr. P. Saravanan.P, Professor & Head, Department of Mechanical Engineering, Mallasamudram. Gokul.M, Student, Department of Mechanical Engineering, Mallasamudram. Gowrisankar. T, Student, Department of Mechanical Engineering, Mallasamudram.
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