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Impact of Conventionally and Non-Conventionally Treated Waste Water on Characteristic Strength of Concrete
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Impact of Conventionally and Non-Conventionally Treated Waste Water on Characteristic Strength of Concrete
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 308 Impact of Conventionally and Non-Conventionally Treated Waste Water on Characteristic Strength of Concrete Mr. Nisarg Shankar1, DR. Puttaraju2, Ms. Shree Latha B3, Ritesh L4 1,3 Assistant Professor, Department of Civil Engineering, SJB Institute of Technology, Bengaluru, Karnataka, India 2Principal and Professor, SJB Institute of Technology, Bengaluru, Karnataka, India 4PG Student, Department of Civil Engineering, SJB Institute of Technology, Bengaluru, Karnataka, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - Concrete may be cast into bricks, blocks, and other relatively small building units, which are used in concrete construction. Concrete has a great variety of applications because it meets structural demands and lends itself to architectural treatment. The consumption of water is more for the concrete for its mixing and curing. Because ofthe scarcity of water now a days the alternate use of water for the concrete is made by considering two types of secondary treated water that is conventional and non-conventional treatment. Comparing the compressive strength of normal grade of concrete made by portable water with the secondary treated conventional and non-conventional type for different mix proportions of 0.35, 0.4 and 0.45 water cement ratios for 7,14 and 28 days the optimum typeofsecondarytreatedwater is used for the concrete for its mix and also for its curing. Key Words: Concrete, Compressive Strength, Conventional water, Non-Conventional water, Mix design, etc 1. INTRODUCTION Concrete is the most commonlyusedbuildingmaterial.Ithas the advantage of being formed into any desired shape most conveniently. It is an artificial stone obtained by mixing aggregates, cement and waterallowingtheseproducttocure for hardening. The fine and coarse aggregates in a concrete mix are the inert, or inactive, ingredients. Cement and water are the active ingredients. Its essential ingredients are cement and water which react witheachotherchemically;to form another material having the useful strength .The strength of concrete depends upon the quality of its ingredients, their relative quantities and the manner in which they are mixed, compacted and cured. Concrete is the premier constructionmaterial acrosstheworldandthemost widely used in all types of Civil Engineering works.Concrete, its total consumption is around twenty billions tones, which is equivalent to two tones for every living human being. 2. NEED AND OBJECTIVE OF THE STUDY The first requirement for good concrete is to use a cement type suitable for the work at hand and have a satisfactory supply of sand, coarse aggregate, and water. Everything else being equal, the mix with the best graded, strongest, best shaped, and cleanest aggregate makes the strongest and most durable concrete. 2.1 Need for the Study The need of a sustainably developed and environmental friendly concrete is aggravated by population growth and scarcity of water. The world population doubled from 1959 to 1999, increasing from 3 billion to 6 billion .According to the US Census Bureau, the world population is projected to reach nine billion by 2043. Thus it is expected that water recycling and conservation as a necessity. 2.2 Objectives To investigate the impact of conventionally and non-conventionally treated waste water for mixing and curing of concrete cube. To compare the compressive strength of the casted cubes for tap water, conventionally and non- conventionally treated waste water. To replace the usage of fresh waterbytreatedwater in the concrete mix. To get comparative analysis of test results. 3. MATERIALS AND ITS PROPERTIES i. Portland cement is the most common type of cement in general usage. Normal consistency of cement=31% Fineness = (Mass of residue in gms/100) =1.8% Initial setting time of cement sample is found to be 45 min Final setting time of cement sample is found to be 325 min Specific gravity of cement = 3.24 ii. Coarse Aggregate Specific Gravity of coarse aggregate is 2.63 Water Absorption =0.67% iii. Fine aggregate Specific Gravity of coarse aggregate is 2.6 The fine aggregate confines to zone I
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 309 iv. Water In this study both conventionally and non-conventionally treated waste water is used and its properties are given in the table. Table 3.1 Basic tests results on treated waste water Sl no Parameters Tap Water NC treated waste water Tolerable Limits 01 pH 8.1 7.25 6.8 02 Alkalinity 545mg/l t 210 mg/lt 250 mg/lt 03 Acidity 28mg/lt 10 mg/lt 50 mg/lt 04 Total Hardness 600mg/l t 330 mg/lt ------ 05 Total Suspended Solids 300mg/l t 5 mg/lt 2000mg/lt 06 BOD 59mg/lt 7 mg/lt ------- 07 COD ------ 26 mg/lt ------- 08 DO 15.82mg /lt 5.8 mg/lt ------- 09 Chloride content 282.99 mg/lt 168mg/lt 2000– 3000 mg/lt Table 3.2 Basic tests results on conventional treated waste water Sl no Parameters Conventionally Treated waste water Tolerable Limits 01 pH 7.2 6.8 02 Alkalinity 210 mg/lt 250 mg/lt 03 Acidity 10 mg/lt 50 mg/lt 04 Total Hardness 330 mg/lt ------ 05 Total Suspended Solids 5 mg/lt 2000mg/lt 06 BOD 7 mg/lt ------- 07 COD 26 mg/lt ------- 08 DO 5.8 mg/lt ------- 09 Chloridecontent 168mg/lt 2000– 3000 mg/lt Fig 3.1 Cement Fig 3.2 Coarse aggregate Fig 3.3 Fine aggregate Fig 3.4 Conventional and Non-conventional water 4. BRIEF DESCRIPTIONSOFTHEPLANTSINCLUDED IN THE SCOPE OF WORK: i. Conventional type The V-Valley sewage treatment plant has been constructed to treat sewage generated in the western part of the city. Capacity of the treatment plant is 180MLD. This treatment plant is situated near Nayandahalli Bangalore-Mysore road. The treatment processinvolvedinthisplantis“Conventional two stage trickling filter process”. ii. Non Conventional type The 75 MLD secondary sewage treatment plant was constructed to treat the wastewater. Theplantisdesigned to treat the sewage of the above said qualities for the flow/capacities as mentioned below are expected up to the year 2011. The plant bagged the “ICI-(KBC)-Birla Plus Endowment Award” for outstanding concrete structure of Karnataka for the year 2004.
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 310 Table 4.1 Characteristics of waste water in treatment plant (conventional type) PARAMETERS INFLOW (mg/l) OUTFLOW (mg/l) Total Suspended Solids (TSS) 615 <5 BOD 412 <5 COD 820 <20 DO Nill 4 pH (unit less) 6.9 7 to 8 Table 4.2 Characteristics of waste water in treatment plant (non conventional type) PARAMETERS INFLOW (mg/l) OUTFLOW (mg/l) Total Solids 1050 520 Total Suspended Solids (TSS) 230 7 BOD 350 7.25 COD 608 42 Chlorides (as Cl) 137 128 Sulphates (as SO4) 42 16 pH (unit less) 7.18 7.40 5. CONVENTIONALLY AND NON-CONVENTIONALLY TREATED WATER PROCESS The major aim of waste water treatment is to remove as much of the suspended solids as possible before the remaining water, called effluents is discharged back to the environment. As solid materials decays, it uses up oxygen which is needed by the plants and animals leaving in the water. Primary treatment removes above60%ofsuspended solids from waste water. This treatment also involves aerating the waste water, to put oxygen back in. Secondary treatment removes more than 90% of suspended solids. 5.1 Conventionally treated water process Pre Treatment Units: Screening Gritting Primary clarifiers Primary bio-filters Recirculation pump house Sludge pumping Secondary Treatment Units: Secondary bio-filters Secondary clarifiers Sludge digesters Sludge pumping Sludge drying bed 5.2 Non-Conventionally treated water process Fig 5.1 Flow chart showing Operational Units at Mailasandra 75 MLD STP 6. MIX DESIGN Mix design is carried out as per IS: 10262-2009 for M20 concrete by varying water cement ratio (0.4&0.45). The process of selecting suitable ingredients of concrete and determining their relative amounts with the objective of producing a concrete of the required, strength, durability, and workability as economically as possible, is termed the concrete mix design. Design stipulations for proportioning Grade designation : M20 Type of cement : OPC 53 grade confirming to IS 8112 Maximum nominal size of aggregates 20 mm Minimum cément content : 300 kg/m3 Maximum water cement ratio : 0.5 Workability : (25-50)mm (slump)
4.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 311 Exposure condition : Moderate Degree of supervision : Good Type of aggregate : Crushed angular aggregate Maximum cement content : 450 kg/m3 Table 6.1 Mix proportions of different w/c WATER CEMENT RATIO 0.35 0.4 0.45 CEMENT (kg/m3) 450 450 413.33 WATER (liters) 186 186 186 FINE AGGREGATE (kg/m3) 649.35 666.9 696.618 COARSE AGGREGATE (kg/m3) 1118.407 1100.655 1102.15 MIX RATIO 1 : 1.44 : 2.48 1 : 1.48 : 2.44 1: 1.68 : 2.66 7. MIXING, CASTING AND CURING All the ingredients required for the preparation of concrete were effectively mixed manually (hand mixing) on a large steel tray. First, all the dry ingredients such as cement, fine aggregates, coarse aggregates and polyester fibers and steel fibers were mixed for 3 minutes, after which water was added based on the quantity determinedfromthemixdesign and then all the ingredients weremixedthoroughlyforabout 4 minutes. 15 concrete cubes will be casted according to the mix proportions and by varying water cement ratio (0.35,0.4&0.45). For M20 concrete different combination of concrete mixing will be carried out as given below 5 Specimens are casted using 100% tap water. 5 Specimens are casted using 100% conventionally treated waste water. 5 Specimens are casted using 100% non-conventionally treated waste water. Curing will be done by immersing the specimens in curing ponds of tap water and treated water separately. Three curing ages are selected i,e 7,14,28 days. Three concrete blocks are tested for compressive strength at single ag Fig 7.1 Mixing Fig 7.2 Casting Fig 7.3 Curing Table 7.1 Details of number of cubes fck W/C Portable Water Convention water Non Convention water No of Cube M 20 7 14 28 7 14 28 7 14 28 0.35 5 5 5 5 5 5 5 5 5 45 0.4 5 5 5 5 5 5 5 5 5 45 0.45 5 5 5 5 5 5 5 5 5 45 Total Number Of Cubes 135 8. TEST RESULTS Table 8.1 Average Compressive strength of concrete (Tap water as mixing and curing water) Water cement ratio Curing age (days) Sl no Weight of cube (kg) fck (N/mm2) Avg comp strength (N/mm2) 0.35 7 1 8.18 18.44 18.538 2 8.04 18.8 3 7.94 17.86 4 8.2 19.02 5 8.02 18.57 14 1 8.14 23.64 22.806 2 7.96 23.02 3 8.0 23.24 4 8.14 22
5.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 312 5 8.18 22.13 28 1 8.1 28.17 29.47 2 7.48 31.06 3 8.1 28.97 4 8 30.35 5 8.25 28.8 Table 8.2 Compressive strength of CTW and NCTW concrete W/C Curing Weight Of Cube Fck Of CTW Fck Of NCTW 0.35 7 7.8 13.18 14.16 14 7.8 17.74 17.78 28 7.7 27.52 27.85 Chart 8.1 Compressive strength at 0.35w/c Table 8.3 Average Compressive strength of concrete (Tap water as mixing and curing water) Water cement ratio Curing age (days) Sl no Weight of cube (kg) Fck (N/mm2) Avg comp strength (N/mm2) 0.4 7 1 8.04 17.91 17.196 2 7.84 17.15 3 7.88 17.55 4 7.72 16.57 5 7.94 16.8 14 1 7.84 20.35 19.87 2 7.74 19.33 3 7.9 19.64 4 7.78 20.57 5 7.88 19.466 28 1 7.82 29.68 28.464 2 7.88 27.06 3 7.74 29.02 4 7.76 28.08 5 8.1 28.48 Table 8.4 Compressive strength of CTW and NCTW concrete W/C Curing Weight Of Cube Fck Of CTW Fck Of NCTW 0.4 7 7.8 16 16.19 14 7.8 19.24 20.33 28 7.9 25.58 25.98 Chart 8.2 Compressive strength at 0.4w/c Table 8.5 Average Compressive strength of concrete (Tap water as mixing and curing water) Water cement ratio Curing age (days) Sl no Weight of cube (kg) Fck (N/mm2) Avg comp strength (N/mm2) 0.45 7 1 8.04 15.37 14.928 2 8.2 15.91 3 8.32 14.75 4 7.82 14.17 5 7.58 14.44 14 1 7.76 18.755 18.28 2 7.68 18.488 3 8.04 18.62 4 7.78 17.86 5 8.1 17.68 28 1 7.7 26.57 26.972 2 8.32 27.2 3 7.78 28.35 4 8.08 26.97 5 7.88 26.77
6.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 313 Table 8.6 Compressive strength of CTW and NCTW concrete W/C Curing Weight Of Cube Fck Of CTW Fck Of NCTW 0.45 7 7.8 17.67 16.95 14 7.8 20.46 21.17 28 7.7 25.02 25.8 Chart 8.2 Compressive strength at 0.4w/c Fig 8.1 Compressive testing machine 9. CONCLUSIONS The normal consistency,initial andfinal settingtime of cement paste by mixing Secondary treated waste water Within the IS limit. The compressive strength of portabletreatedwater and secondary treated water is compared in all the water cement ratios. Tests performed in this study suggest that Non conventionally treatedwaste waterisaninteresting candidate for using concrete for applications in the mixture and curing. The compressive strength of non conventionally treated water concrete of 0.35,0.40 and 0.45 water cement ratio is more compared to the conventionally treated water in all the ratios. For 0.45 water cement ratio the compressive strength of non conventionally treated waste water is almost same as the portable treated water for 14 and 28 days. When compared to three water cement ratios (0.35,0.4 and 0.45) 0.45 water cement ratioisfound to be efficient in using it in concrete mix and curing for treated water. REFERENCES 1. Marca Silva and TarunNaik (2010),"Sustainableuse of resources, recycling of sewage treatment, Milwaukie", Second international conference on sustainable construction materials and technology, ISBN 978-1-4-4507-1490-7 2. Bassam Z .Mahasneh “ Assessment of Replacing Waste water and Treated Water with tap water inconcrete” (volume 19 2014) 3. Prof. A.B. More, Prof.R.B.Ghodake, Himanshu. NNimbalkar “ Reuse of Treated Domestic Waste Water in Concrete -A SustainableApproach(volume 4 issue 4 April 2014)” 4. Vidhya Lakshmi, Arul Gideon (2014), "Secondary treated waste water in construction",International Journal of Science and Research (IJSR) ISSN (Online): 2319-7064 Index Copernicus Value (2013): 6.14 | Impact Factor (2015): 6.391 5. K. Nirmalkumar andV.Shivkumar(2008),“Studyon the durability impact of concrete by using recycled waste water”, Journal of Industrial Pollution Control, pp 1-8. 6. E.W. Gadzama(2015), “Study on the effect of using sugar factory waste water as a mixing water on the properties of normal strength concrete”, International Journal of Science, Environment. pp 813-825 7. V. Kulkarni (2014), “Study on compressivestrength of concrete by using treated domestic waste water as mixing and curing of concrete”, International Journal of Research in Engg. And Technology
7.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 314 8. Oue Soon Lee, MohidRazmanSalim, Mohammad Ismail and M.D. Imtiaj Ali(2001), "Reusing treated effluent in concrete technology", Jurnalteknoagi, 34(f) 9. Shetty, M.S.Concrete technology – Theory and Practice. 5th ed. S. Chand and Co. Ltd., RamNagar, New Delhi, India, 2004. 10. IS10262- 2009 Indian Standard concrete mix proportioning –Guidelines ICS 91.100.30 Bureau of Indian Standards 2009.
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