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International Journal of Mechanical Engineering and Technology (IJMET)
Volume 6, Issue 7, Jul 2015, pp. 29-39, Article ID: IJMET_06_07_005
Available online at
http://www.iaeme.com/IJMET/issues.asp?JTypeIJMET&VType=6&IType=7
ISSN Print: 0976-6340 and ISSN Online: 0976-6359
© IAEME Publication
___________________________________________________________________________
EFFECT OF USING BLENDS OF SOAPNUT
BIO-DIESEL WITH PETRO-DIESEL AS
ENGINE FUELS ON PERFORMANCE
PARAMETERS OF A SINGLE CYLINDER
FOUR STROKE DIESEL ENGINE
Kamal Kant Vashistha
M. Tech. Scholar, Mechanical Engineering,
LNCT, Indore, M. P., India,
Jitendra Jayant
Assistant Professor, Mechanical Engineering,
LNCT, Indore, M. P., India,
Dr. A. C. Tiwari
H. O .D. Mechanical Engineering, UIT (RGPV),
Bhopal, M. P., India,
ABSTRACT
As a developing country, India is in need of potential bio-diesels that are
derived from non-edible vegetable oils to minimise the dependency on petro-
diesel, thus reducing the foreign expenditure on crude oil import, as well as to
meet the environmental concerns. For the reason, in the present work,
feasibility of soapnut (Sapindus Mukorossi) bio-diesel as a potential alternate
fuel for diesel engine, as well as engine performance parameters of a single
cylinder four stroke diesel engine using petro-diesel and lean soapnut bio-
diesel blends with petro-diesel as engine fuels, were experimentally
investigated.
The experimental investigation showed soapnut bio-diesel to be a potential
alternate fuel for diesel engine. Moreover, lean soapnut bio-diesel blends
exhibited satisfactory engine performance over the entire load range with
performance of 10% blend of soapnut bio-diesel with petro-diesel i.e. B10
being marginally better than the petro-diesel as well as other blends.
Key words: Alternate Fuels, Bio-diesel, Soapnut Bio-diesel and Engine
Performance Parameters.
Cite this Article: Vashistha, K. K., Jayant, J. and Dr. Tiwari, A. C. Effect of
using Blends of Soapnut Bio-Diesel with Petro-Diesel as Engine Fuels on
Kamal Kant Vashistha, Jitendra Jayant, Dr. A. C. Tiwari
http://www.iaeme.com/IJMET/index.asp 30 editor@iaeme.com
Performance Parameters of a Single Cylinder Four Stroke Diesel Engine.
International Journal of Mechanical Engineering and Technology, 6(7), 2015,
pp. 29-39.
http://www.iaeme.com/IJMET/issues.asp?JTypeIJMET&VType=6&IType=7
_____________________________________________________________________
1. INTRODUCTION
“Energy”, which is the basis for the existence of the Universe and the human beings,
is described as ‘the capacity to do work’. From revolution and rotation of electrons in
an atom to revolution and rotation of planets in the solar system, from blinking of an
eye to climbing mountains, from exploding of a fire cracker to exploding of a nuclear
bomb etc.; every activity requires energy. Hence, energy is known as ‘Strategic
Commodity’. In short whatever was, is or will be, is due to the manifestation of
energy in one form or the other.
As energy is the basis of all the existences and activities, and the per-capita energy
consumption (PEC) of a nation is an index of the ‘standard of living’, of the people of
that nation. The sustainable development and socio-economic progress of a nation is
thus dependent on the effective and efficient utilisation of energy and its resources [1–
3]. Of all the available energy resources, fossil fuels (crude oil (Petroleum) and
natural gas) constitute 45% share i.e. second to none, in India’s energy consumption.
It is also projected that, even if hydropower potential is exploited to the fullest, even if
there is a 40 times increase in the contribution of renewable sources and a 20 times
increase in the contribution of nuclear power capacity, by the year 2031–32, fossil
fuels will continue to occupy a significant share in the energy consumption of India.
Moreover, among the fossil fuels consumption, crude oil constitute 87.5% share,
whereas, natural gas constitute only 12.5%. Thus, crude oil plays a pivotal role in
India’s energy scenario [4].
Crude oil or petroleum is refined to obtain many products e.g. petrol, diesel
(Petro-diesel), LPG, kerosene, lubricants, fuel oils etc., which are used to meet our
energy needs, as well as to carry out certain other operations. Of all the petroleum
products, petro-diesel accounts for the highest consumption, with its share increasing
from 32.85% in 2005–06 to 38.83% in 2013–14, with CAGR of 6.08%. Hence,
substituting alternate fuels for petro-diesel can greatly curtail our foreign expenditure
on crude oil import, decrease dependency on fast depleting crude oil reserves and also
meet the environmental concerns associated with crude oil [5].
Bio-diesel, which is most commonly referred to a vegetable oil or animal fat
(preferably vegetable oil) based diesel engine fuel consisting of long chain alkyl
(Methyl, Ethyl or Propyl) esters, which is typically produced by chemically reacting
lipids (e.g. vegetable oil, animal fat) with an alcohol [6, 7], is the most promising
alternate fuel for petro-diesel. Bio-diesel has many advantages over conventional
petro-diesel viz [8–13].
1. Bio-diesel is made from renewable resources and has lower toxicity.
2. Bio-diesel feed stocks are readily and easily available.
3. Bio-diesel is biologically degradable and thus reduces the danger of soil
contamination.
4. Bio-diesel refineries are comparatively simpler and more environmental friendly.
Effect of using Blends of Soapnut Bio-Diesel with Petro-Diesel as Engine Fuels on
Performance Parameters of a Single Cylinder Four Stroke Diesel Engine
http://www.iaeme.com/IJMET/index.asp 31 editor@iaeme.com
5. Bio-diesel performs just as well as petro-diesel and can be blended up to 40% with
petro-diesel without engine modification.
6. Bio-diesel causes less environmental pollution and toxic hazards.
7. Bio-diesel has a higher cetane number and lubricity rating.
8. Bio-diesel is relatively less inflammable, easy to handle and store.
9. Bio-diesel improves the volumetric efficiency of an engine due to higher oxygen
content.
10. Bio-diesel prolongs the life of an engine because of its superior lubricating properties.
Traditionally, both edible and non-edible vegetable oils have been used for bio-
diesel production. However, due to “Food vs Fuel” concern and also for the India’s
National Policy on Bio-fuels 2009, non-edible vegetable oils have become the catch
of the day [14].
Among non-edible vegetable oils, ‘soapnut’ (Sapindus Mukorossi) oil is a
potential feedstock for bio-diesel production, as well as a recent introduction in the
field of bio-diesel research. Soapnut, which is basically the fruit of soapnut tree (a
small deciduous tree having an average height of 25 m), is found at an altitude
ranging from 200 m–1500 m, in tropical and sub-tropical climatic regions of the
world including Asia, America and Europe. Moreover, soapnut is the most important
tree of the tropical and sub-tropical climatic regions of Asia, and belongs to the family
‘Sapindaceae’. In India, soapnut is most commonly found in Indo-Gangetic Plains,
Shivalik and Sub-Himalayan tracts, North-East, Western and Eastern Ghats, and the
plains of South-India [15, 16].
Although a new substitute to petro-diesel, a lot of researchers have contributed to
the investigation of soapnut’s oil and bio-diesel [17–31]. Their investigation has
found soapnut oil to be a potential feedstock for bio-diesel production, as well as
soapnut bio-diesel to be a potential alternate fuel for diesel engine. Moreover, the
feasible range of blending for soapnut oil and soapnut bio-diesel with petro-diesel was
found to be 0% (SNO 0) to 20% (SNO 20) and 0% (B0) to 40% (B40) respectively.
However, the efficient range for soapnut bio-diesel blend was found to be B5 to B20.
Whereas, Soapnut bio-diesel was preferred over soapnut oil as alternate fuel for diesel
engine, for apparent reasons.
Thus, much work has been done on soapnut bio-diesel, however, much needs to
be done. So, a research work was undertaken with the following objectives:
1. To verify the feasibility of soapnut bio-diesel as a potential alternate fuel for diesel
engine.
2. to experimentally investigate and compare the performance of a single cylinder four
stroke diesel engine using petro-diesel and lean bio-diesel blends of soapnut bio-
diesel with petro-diesel (B5, B10, B15 and B20) as engine fuels.
2. MATERIALS AND METHODS
A single cylinder four stroke compression ignition engine, installed at Thermal
Engineering Lab of UIT, RGPV, Bhopal (MP) as shown in Plate 2.1, was employed
for evaluating engine performance parameters. The technical description of the test
engine is as shown in Table 2.1.
Kamal Kant Vashistha, Jitendra Jayant, Dr. A. C. Tiwari
http://www.iaeme.com/IJMET/index.asp 32 editor@iaeme.com
Plate 2.1 Experimental Setup
Table 2.1 Technical Specifications of the Test Engine
Parameter Description
Engine Diesel Engine
Make Kirloskar Oil Engine, Pune
Model SV1
Type
Vertical, Totally Enclosed, Four Stroke
Cycle, Water Cooled, Compression Ignition
No. of Cylinders One
Bore (D) 87.5 mm
Stroke (L) 110 mm
Cubic Capacity 662 cc
Compression Ratio (rc) 16.5:1
RPM 1800
Rated Output 8 HP
For the purpose of test, petro-diesel and soapnut fruits were purchased from local
market of Bhopal. Soapnut fruits were first washed and dried, thereafter were crushed
to obtain seeds from them. The seeds were further crushed to obtain kernels. Soapnut
kernels were then cold pressed to obtain soapnut oil, thereafter transesterification
process was employed to obtain bio-diesel from soapnut oil.
Effect of using Blends of Soapnut Bio-Diesel with Petro-Diesel as Engine Fuels on
Performance Parameters of a Single Cylinder Four Stroke Diesel Engine
http://www.iaeme.com/IJMET/index.asp 33 editor@iaeme.com
Transesterification was carried out using excess methanol (CH3OH) at a
temperature of 60–65 °C for one and a half hour, with potassium hydroxide (KOH)
being the catalyst. Precautions were taken to keep the temperature between 60–65 °C
to avoid possible methanol evaporation. Finally, the fuel properties of soapnut bio-
diesel were evaluated using ASTM and EN Standards as shown in Table 3.1.
2.1. Test Procedure:
1. The ontest engine was started without any load (however, engine friction was always
present).
3. Before starting the test, the engine was kept running for 20 minutes to get stabilised,
and there after stabilisation period of 15 minutes was allowed for subsequent tests.
4. At first the tests were conducted using petro-diesel as fuel by varying the load.
5. The selected load on the engine was applied and the engine was kept running under
the desired load condition for 10 minutes. Thereafter, readings were observed and
recorded.
6. The same procedure was repeated for testing the prepared soapnut bio-diesel blends.
7. After completion of the tests on one of the blends, the remaining fuel from the fuel
tank was drained off fully to avoid any mixing of the prepared blends. Then the next
prepared blend was filled into the fuel tank and the engine was run for 15 minutes
duration for its stabilisation and combustion of remaining fuel in the pipeline, as well
as in the injection systems.
8. The experiments were conducted for each blend and three repetitions were made on
each setting of load.
9. Finally, results of engine performance and heat losses with soapnut bio-diesel blends
were compared with that of petro-diesel.
3. RESULTS AND DISCUSSION
3.1. Soapnut Bio-diesel
The fuel properties of soapnut bio-diesel obtained through transesterification and used
for experimental investigation, were evaluated using ASTM D6751 and EN 14214
standards. The properties thus evaluated are tabulated in Table 3.1
3.2. Engine Performance Parameters
Experimental data were collected at different loads through repeated experimental
observations, by using the aforementioned diesel engine and fuels. The data thus
collected were analysed and represented in graphs as shown below.
The values of fuel properties were found to be satisfactory and within range/limit
as per ASTM and EN standards, except for a slightly higher CFPP of 5.5 °C.
Howsoever, showing soapnut bio-diesel to be a potential alternate fuel for diesel
engine.
At no load condition, the values of various engine performance parameters were
within reasonable limit for petro-diesel and bio-diesel blends with petro-diesel. As
load increased, the behaviour of petro-diesel and bio-diesel blends with petro-diesel
became more and more evident.
Kamal Kant Vashistha, Jitendra Jayant, Dr. A. C. Tiwari
http://www.iaeme.com/IJMET/index.asp 34 editor@iaeme.com
Table 3.1 Fuel Properties of Soapnut Bio-diesel
Serial No. Property Test Method
Soapnut Bio-
diesel
Range/Limit
1 Cloud Point (°C) ASTM 2500 -1 -12 to -3
2 Pour Point (°C) ASTM 97 -4 -16 to -15
3 CFPP (°C) ASTM D6371 5.5 5 max.
4 Flash Point (°C) ASTM D93 165 130 min.
5
Kinematic Viscosity at
40 °C (mm2
/s)
ASTM D445 4.630 1.9–6.0
6 Cetane Number ASTM D613 56 47 min.
7 Density at 15 °C (kg/L) ASTM D1298 0.874 0.80−088
8
Acid Number
(mgKOH/g)
ASTM D664 0.140 0.5 max.
9
Carbon Residue
(%m/m)
ASTM D4530 0.012 0.050 max.
10
Iodine Number (gl2/100
g)
EN 14111 82 120
11 Calorific Value (MJ) ASTM D4868 40.020 -
12
Sulphur Content
(mg/kg)
ASTM D874 102 150 max.
13
Sulphated Ash Content
(%m/m)
ASTM D874 0.001 0.002 max.
14 Water Content (mg/kg) ASTM D1160 86 500 max.
15
Water and Sediment
Content (%v/v)
ASTM D2709 0.03 0.05 max.
16 Free Glycerol (%m/m) ASTM D6584 0.01 0.02 max.
17 Total Glycerol (%m/m) ASTM D6548 0.18 0.24 max.
18
Phosphorus Content
(%m/m)
ASTM D4951 0.0008 0.001 max.
19
Oxidation Stability at
110 °C (h)
EN 14112 4.7 3 min.
20 Lubricity (WSD/mm) ASTM D6079 0.181 0.520 max.
21 Workmanship (visual) ASTM D4176 Clear and Free Clear and Free
Effect of using Blends of Soapnut Bio
Performance Parameters of a Single Cylinder Four Stroke
http://www.iaeme.com/IJMET/index.asp
Figure 1
Figure 2 Break Power vs. Load for Petro
Figure 3
700
710
720
730
740
750
760
770
780
0 10 20
Speed(RPM)
0
200
400
600
800
1000
1200
1400
1600
1800
0 10 20
BrakePower(w)
BRAKE POWER VS LOAD
0.2
0.25
0.3
0.35
0.4
0.45
0.5
0.55
0.6
50 60
BSFC(kg/kwh)
Effect of using Blends of Soapnut Bio-Diesel with Petro-Diesel as Engine Fuels on
Performance Parameters of a Single Cylinder Four Stroke Diesel Engine
ET/index.asp 35 editor@iaeme.com
Speed vs. Load for Petro-diesel and the Blends
Break Power vs. Load for Petro-diesel and the Blends
3 BSFC vs. Load for Petro-diesel and the Blends
20 30 40 50 60 70 80
Load (%)
SPEED VS LOAD
B0 B5 B10 B15 B20
20 30 40 50 60 70 80
Load (%)
BRAKE POWER VS LOAD
B0 B5 B10 B15 B20
60 70 80 90
Load (%)
BSFC VS LOAD
B0 B5 B10 B15 B20
Diesel as Engine Fuels on
Diesel Engine
editor@iaeme.com
diesel and the Blends
90 100
90 100
100
Kamal Kant Vashistha, Jitendra Jayant, Dr. A. C. Tiwari
http://www.iaeme.com/IJMET/index.asp
Figure 4 Volumetric Efficiency vs. Load for Petro
In Figure 1, Speed is plotted against the Load for petro
diesel with petro-diesel. In the beginning, speed is nearly sa
the blends, except for B20, which has the lowest value. Afterwards, speed decreases
for petro-diesel and the blends, as the load increases. During the load interval
50%−62.5%, petro-diesel and the blends exhibit sharp reduction
B10. This is for the reason that after medium load, fuel consumption increases
considerably to account for increasing energy demand, but this increase is gradual in
the beginning. So, petro-diesel and the blends don’t have sufficient a
compensate for the load increment, however, calorific value and oxygen content of
B10 are just ideal to ensure proper and efficient combustion for releasing optimum
heat energy, and so speed reduction of B10 is gradual as compared to petro
other blends. Moreover, for the load interval 62.5%
has the highest value and B20 the lowest value for speed. The low performance of
B20 is for the reason that though B20 has high oxygen content, its calorific val
low due to high percentage of bio
combustion, amount of heat energy released is low as compared to petro
other blends.
In Figure 2, Brake Power is plotted against the Load for petro
bio-diesel with petro-diesel. Brake Power increases smoothly for petro
blends, as load increases. Over the entire load range, brake power at any given load is
slightly higher for petro-diesel as compared to the blends, with the onl
62.5%−93.75% load range, where B10 finds the top notch. This is for the reason that
though for the load interval 62.5%
less same for both petro-diesel and B10, however, better combustion of B10
high oxygen content results in better heat energy release.
In Figure 3, BSFC is plotted against the Load for petro
diesel with petro-diesel. In the beginning, BSFC is lowest for petro
the blends is slightly higher. At 75% load, BSFC of B20 is 12.2% more than that of
petro-diesel, as for higher fuel consumption of B20 associated with normal BP, due to
low calorific value of B20. At the final point of the load range as compared to the
initial point, the BSFC is slightly higher for petro
B10 (0.2% less than petro
89
90
91
92
93
94
95
96
0 10 20
VolumetricEfficiency(%)
VOLUMETRIC EFFICIENCY VS LOAD
Kamal Kant Vashistha, Jitendra Jayant, Dr. A. C. Tiwari
ET/index.asp 36 editor@iaeme.com
Volumetric Efficiency vs. Load for Petro-diesel and the Blends
1, Speed is plotted against the Load for petro-diesel and blends of bio
diesel. In the beginning, speed is nearly same for petro
the blends, except for B20, which has the lowest value. Afterwards, speed decreases
diesel and the blends, as the load increases. During the load interval
diesel and the blends exhibit sharp reduction in speed, except for
B10. This is for the reason that after medium load, fuel consumption increases
considerably to account for increasing energy demand, but this increase is gradual in
diesel and the blends don’t have sufficient amount of fuel to
compensate for the load increment, however, calorific value and oxygen content of
B10 are just ideal to ensure proper and efficient combustion for releasing optimum
heat energy, and so speed reduction of B10 is gradual as compared to petro
other blends. Moreover, for the load interval 62.5%−93.75%, at any given load, B10
has the highest value and B20 the lowest value for speed. The low performance of
B20 is for the reason that though B20 has high oxygen content, its calorific val
low due to high percentage of bio-diesel, and so even with proper and efficient
combustion, amount of heat energy released is low as compared to petro
, Brake Power is plotted against the Load for petro-diesel and
diesel. Brake Power increases smoothly for petro
blends, as load increases. Over the entire load range, brake power at any given load is
diesel as compared to the blends, with the onl
93.75% load range, where B10 finds the top notch. This is for the reason that
though for the load interval 62.5%−93.75%, amount of fuel consumption is more or
diesel and B10, however, better combustion of B10
high oxygen content results in better heat energy release.
, BSFC is plotted against the Load for petro-diesel and blends of bio
diesel. In the beginning, BSFC is lowest for petro-diesel, while for
higher. At 75% load, BSFC of B20 is 12.2% more than that of
diesel, as for higher fuel consumption of B20 associated with normal BP, due to
low calorific value of B20. At the final point of the load range as compared to the
s slightly higher for petro-diesel and the blends, except for
B10 (0.2% less than petro-diesel), as for normal fuel consumption of B10 associated
30 40 50 60 70 80
Load (%)
VOLUMETRIC EFFICIENCY VS LOAD
B0 B5 B10 B15 B20
editor@iaeme.com
diesel and the Blends
diesel and blends of bio-
me for petro-diesel and all
the blends, except for B20, which has the lowest value. Afterwards, speed decreases
diesel and the blends, as the load increases. During the load interval
in speed, except for
B10. This is for the reason that after medium load, fuel consumption increases
considerably to account for increasing energy demand, but this increase is gradual in
mount of fuel to
compensate for the load increment, however, calorific value and oxygen content of
B10 are just ideal to ensure proper and efficient combustion for releasing optimum
heat energy, and so speed reduction of B10 is gradual as compared to petro-diesel and
93.75%, at any given load, B10
has the highest value and B20 the lowest value for speed. The low performance of
B20 is for the reason that though B20 has high oxygen content, its calorific value is
diesel, and so even with proper and efficient
combustion, amount of heat energy released is low as compared to petro-diesel and
diesel and blends of
diesel. Brake Power increases smoothly for petro-diesel and the
blends, as load increases. Over the entire load range, brake power at any given load is
diesel as compared to the blends, with the only exception for
93.75% load range, where B10 finds the top notch. This is for the reason that
93.75%, amount of fuel consumption is more or
diesel and B10, however, better combustion of B10 due to
diesel and blends of bio-
diesel, while for
higher. At 75% load, BSFC of B20 is 12.2% more than that of
diesel, as for higher fuel consumption of B20 associated with normal BP, due to
low calorific value of B20. At the final point of the load range as compared to the
diesel and the blends, except for
diesel), as for normal fuel consumption of B10 associated
90 100
VOLUMETRIC EFFICIENCY VS LOAD
Effect of using Blends of Soapnut Bio-Diesel with Petro-Diesel as Engine Fuels on
Performance Parameters of a Single Cylinder Four Stroke Diesel Engine
http://www.iaeme.com/IJMET/index.asp 37 editor@iaeme.com
with higher brake power due to proper and efficient combustion of B10. Moreover,
during the entire load range, BSFC only varies slightly and also has low value for
petro-diesel and the blends.
In Figure 4, Volumetric Efficiency is plotted against the Load for petro-diesel and
blends of bio-diesel with petro-diesel. In the beginning, volumetric efficiency is
almost same for petro-diesel and the blends. Afterwards, volumetric efficiency
increases for petro-diesel and the blends, as the load increases, due to increasing fuel
consumption with load. At 93.75% load, volumetric efficiency of B20 is 1.6% higher
than that of petro-diesel. And, over the entire load range, volumetric efficiency at any
given load, for high percentage bio-diesel blend is higher than that of low percentage
bio-diesel blend, with that of petro-diesel being the lowest. This is for the reason that
oxygen content of the blends increases with increasing bio-diesel percentage.
In short, performance of petro-diesel and bio-diesel blends were satisfactory and
within reasonable limits, except for the startling performance of B20 at 75% of load.
However, overall performance of B10 was marginally better than the rest.
4. CONCLUSIONS
The present work was undertaken to experimentally investigate, the feasibility of
soapnut bio-diesel as a potential alternate fuel for diesel engine, as well as the engine
performance of a single cylinder, four stroke water cooled diesel engine using petro-
diesel and lean soapnut bio-diesel blends with petro-diesel as engine fuels. The
investigation was performed for medium to high load range of 50%−93.75%. The
load range of 50%−93.75% was chosen as it’s the major operational load range of an
engine.
4.2 The Experimental Investigation Enabled in Drawing the Following
Conclusions:
1. Soapnut bio-diesel was found to be a potential alternate fuel for diesel engine.
2. Petro-diesel and all the blends exhibited satisfactory engine performance over the
entire load range. For the medium load range of 50%−62.5%, B10 showed better
performance than the rest for speed and BSFC. However, petro-diesel performed
better for BP.
For the high load range of 62.5%−93.75%, B10 performed better than the rest for
speed, BSFC and BP as well, with 0.2% less BSFC and 0.2% more BP than petro-
diesel at 93.75% load. However, B20 performed better for volumetric efficiency over
the entire load range. In short, overall performance of B10 was marginally better than
the rest.
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Effect of using Blends of Soapnut Bio-Diesel with Petro-Diesel as Engine Fuels on
Performance Parameters of a Single Cylinder Four Stroke Diesel Engine
http://www.iaeme.com/IJMET/index.asp 39 editor@iaeme.com
[26] Chakraborty, M. Production, characterization and testing of bio-diesel from
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India. Tezpur University. P.hd. thesis, 2013, pp. 001–136.
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Ijmet 06 07_005

  • 1. http://www.iaeme.com/IJMET/index.asp 29 editor@iaeme.com International Journal of Mechanical Engineering and Technology (IJMET) Volume 6, Issue 7, Jul 2015, pp. 29-39, Article ID: IJMET_06_07_005 Available online at http://www.iaeme.com/IJMET/issues.asp?JTypeIJMET&VType=6&IType=7 ISSN Print: 0976-6340 and ISSN Online: 0976-6359 © IAEME Publication ___________________________________________________________________________ EFFECT OF USING BLENDS OF SOAPNUT BIO-DIESEL WITH PETRO-DIESEL AS ENGINE FUELS ON PERFORMANCE PARAMETERS OF A SINGLE CYLINDER FOUR STROKE DIESEL ENGINE Kamal Kant Vashistha M. Tech. Scholar, Mechanical Engineering, LNCT, Indore, M. P., India, Jitendra Jayant Assistant Professor, Mechanical Engineering, LNCT, Indore, M. P., India, Dr. A. C. Tiwari H. O .D. Mechanical Engineering, UIT (RGPV), Bhopal, M. P., India, ABSTRACT As a developing country, India is in need of potential bio-diesels that are derived from non-edible vegetable oils to minimise the dependency on petro- diesel, thus reducing the foreign expenditure on crude oil import, as well as to meet the environmental concerns. For the reason, in the present work, feasibility of soapnut (Sapindus Mukorossi) bio-diesel as a potential alternate fuel for diesel engine, as well as engine performance parameters of a single cylinder four stroke diesel engine using petro-diesel and lean soapnut bio- diesel blends with petro-diesel as engine fuels, were experimentally investigated. The experimental investigation showed soapnut bio-diesel to be a potential alternate fuel for diesel engine. Moreover, lean soapnut bio-diesel blends exhibited satisfactory engine performance over the entire load range with performance of 10% blend of soapnut bio-diesel with petro-diesel i.e. B10 being marginally better than the petro-diesel as well as other blends. Key words: Alternate Fuels, Bio-diesel, Soapnut Bio-diesel and Engine Performance Parameters. Cite this Article: Vashistha, K. K., Jayant, J. and Dr. Tiwari, A. C. Effect of using Blends of Soapnut Bio-Diesel with Petro-Diesel as Engine Fuels on
  • 2. Kamal Kant Vashistha, Jitendra Jayant, Dr. A. C. Tiwari http://www.iaeme.com/IJMET/index.asp 30 editor@iaeme.com Performance Parameters of a Single Cylinder Four Stroke Diesel Engine. International Journal of Mechanical Engineering and Technology, 6(7), 2015, pp. 29-39. http://www.iaeme.com/IJMET/issues.asp?JTypeIJMET&VType=6&IType=7 _____________________________________________________________________ 1. INTRODUCTION “Energy”, which is the basis for the existence of the Universe and the human beings, is described as ‘the capacity to do work’. From revolution and rotation of electrons in an atom to revolution and rotation of planets in the solar system, from blinking of an eye to climbing mountains, from exploding of a fire cracker to exploding of a nuclear bomb etc.; every activity requires energy. Hence, energy is known as ‘Strategic Commodity’. In short whatever was, is or will be, is due to the manifestation of energy in one form or the other. As energy is the basis of all the existences and activities, and the per-capita energy consumption (PEC) of a nation is an index of the ‘standard of living’, of the people of that nation. The sustainable development and socio-economic progress of a nation is thus dependent on the effective and efficient utilisation of energy and its resources [1– 3]. Of all the available energy resources, fossil fuels (crude oil (Petroleum) and natural gas) constitute 45% share i.e. second to none, in India’s energy consumption. It is also projected that, even if hydropower potential is exploited to the fullest, even if there is a 40 times increase in the contribution of renewable sources and a 20 times increase in the contribution of nuclear power capacity, by the year 2031–32, fossil fuels will continue to occupy a significant share in the energy consumption of India. Moreover, among the fossil fuels consumption, crude oil constitute 87.5% share, whereas, natural gas constitute only 12.5%. Thus, crude oil plays a pivotal role in India’s energy scenario [4]. Crude oil or petroleum is refined to obtain many products e.g. petrol, diesel (Petro-diesel), LPG, kerosene, lubricants, fuel oils etc., which are used to meet our energy needs, as well as to carry out certain other operations. Of all the petroleum products, petro-diesel accounts for the highest consumption, with its share increasing from 32.85% in 2005–06 to 38.83% in 2013–14, with CAGR of 6.08%. Hence, substituting alternate fuels for petro-diesel can greatly curtail our foreign expenditure on crude oil import, decrease dependency on fast depleting crude oil reserves and also meet the environmental concerns associated with crude oil [5]. Bio-diesel, which is most commonly referred to a vegetable oil or animal fat (preferably vegetable oil) based diesel engine fuel consisting of long chain alkyl (Methyl, Ethyl or Propyl) esters, which is typically produced by chemically reacting lipids (e.g. vegetable oil, animal fat) with an alcohol [6, 7], is the most promising alternate fuel for petro-diesel. Bio-diesel has many advantages over conventional petro-diesel viz [8–13]. 1. Bio-diesel is made from renewable resources and has lower toxicity. 2. Bio-diesel feed stocks are readily and easily available. 3. Bio-diesel is biologically degradable and thus reduces the danger of soil contamination. 4. Bio-diesel refineries are comparatively simpler and more environmental friendly.
  • 3. Effect of using Blends of Soapnut Bio-Diesel with Petro-Diesel as Engine Fuels on Performance Parameters of a Single Cylinder Four Stroke Diesel Engine http://www.iaeme.com/IJMET/index.asp 31 editor@iaeme.com 5. Bio-diesel performs just as well as petro-diesel and can be blended up to 40% with petro-diesel without engine modification. 6. Bio-diesel causes less environmental pollution and toxic hazards. 7. Bio-diesel has a higher cetane number and lubricity rating. 8. Bio-diesel is relatively less inflammable, easy to handle and store. 9. Bio-diesel improves the volumetric efficiency of an engine due to higher oxygen content. 10. Bio-diesel prolongs the life of an engine because of its superior lubricating properties. Traditionally, both edible and non-edible vegetable oils have been used for bio- diesel production. However, due to “Food vs Fuel” concern and also for the India’s National Policy on Bio-fuels 2009, non-edible vegetable oils have become the catch of the day [14]. Among non-edible vegetable oils, ‘soapnut’ (Sapindus Mukorossi) oil is a potential feedstock for bio-diesel production, as well as a recent introduction in the field of bio-diesel research. Soapnut, which is basically the fruit of soapnut tree (a small deciduous tree having an average height of 25 m), is found at an altitude ranging from 200 m–1500 m, in tropical and sub-tropical climatic regions of the world including Asia, America and Europe. Moreover, soapnut is the most important tree of the tropical and sub-tropical climatic regions of Asia, and belongs to the family ‘Sapindaceae’. In India, soapnut is most commonly found in Indo-Gangetic Plains, Shivalik and Sub-Himalayan tracts, North-East, Western and Eastern Ghats, and the plains of South-India [15, 16]. Although a new substitute to petro-diesel, a lot of researchers have contributed to the investigation of soapnut’s oil and bio-diesel [17–31]. Their investigation has found soapnut oil to be a potential feedstock for bio-diesel production, as well as soapnut bio-diesel to be a potential alternate fuel for diesel engine. Moreover, the feasible range of blending for soapnut oil and soapnut bio-diesel with petro-diesel was found to be 0% (SNO 0) to 20% (SNO 20) and 0% (B0) to 40% (B40) respectively. However, the efficient range for soapnut bio-diesel blend was found to be B5 to B20. Whereas, Soapnut bio-diesel was preferred over soapnut oil as alternate fuel for diesel engine, for apparent reasons. Thus, much work has been done on soapnut bio-diesel, however, much needs to be done. So, a research work was undertaken with the following objectives: 1. To verify the feasibility of soapnut bio-diesel as a potential alternate fuel for diesel engine. 2. to experimentally investigate and compare the performance of a single cylinder four stroke diesel engine using petro-diesel and lean bio-diesel blends of soapnut bio- diesel with petro-diesel (B5, B10, B15 and B20) as engine fuels. 2. MATERIALS AND METHODS A single cylinder four stroke compression ignition engine, installed at Thermal Engineering Lab of UIT, RGPV, Bhopal (MP) as shown in Plate 2.1, was employed for evaluating engine performance parameters. The technical description of the test engine is as shown in Table 2.1.
  • 4. Kamal Kant Vashistha, Jitendra Jayant, Dr. A. C. Tiwari http://www.iaeme.com/IJMET/index.asp 32 editor@iaeme.com Plate 2.1 Experimental Setup Table 2.1 Technical Specifications of the Test Engine Parameter Description Engine Diesel Engine Make Kirloskar Oil Engine, Pune Model SV1 Type Vertical, Totally Enclosed, Four Stroke Cycle, Water Cooled, Compression Ignition No. of Cylinders One Bore (D) 87.5 mm Stroke (L) 110 mm Cubic Capacity 662 cc Compression Ratio (rc) 16.5:1 RPM 1800 Rated Output 8 HP For the purpose of test, petro-diesel and soapnut fruits were purchased from local market of Bhopal. Soapnut fruits were first washed and dried, thereafter were crushed to obtain seeds from them. The seeds were further crushed to obtain kernels. Soapnut kernels were then cold pressed to obtain soapnut oil, thereafter transesterification process was employed to obtain bio-diesel from soapnut oil.
  • 5. Effect of using Blends of Soapnut Bio-Diesel with Petro-Diesel as Engine Fuels on Performance Parameters of a Single Cylinder Four Stroke Diesel Engine http://www.iaeme.com/IJMET/index.asp 33 editor@iaeme.com Transesterification was carried out using excess methanol (CH3OH) at a temperature of 60–65 °C for one and a half hour, with potassium hydroxide (KOH) being the catalyst. Precautions were taken to keep the temperature between 60–65 °C to avoid possible methanol evaporation. Finally, the fuel properties of soapnut bio- diesel were evaluated using ASTM and EN Standards as shown in Table 3.1. 2.1. Test Procedure: 1. The ontest engine was started without any load (however, engine friction was always present). 3. Before starting the test, the engine was kept running for 20 minutes to get stabilised, and there after stabilisation period of 15 minutes was allowed for subsequent tests. 4. At first the tests were conducted using petro-diesel as fuel by varying the load. 5. The selected load on the engine was applied and the engine was kept running under the desired load condition for 10 minutes. Thereafter, readings were observed and recorded. 6. The same procedure was repeated for testing the prepared soapnut bio-diesel blends. 7. After completion of the tests on one of the blends, the remaining fuel from the fuel tank was drained off fully to avoid any mixing of the prepared blends. Then the next prepared blend was filled into the fuel tank and the engine was run for 15 minutes duration for its stabilisation and combustion of remaining fuel in the pipeline, as well as in the injection systems. 8. The experiments were conducted for each blend and three repetitions were made on each setting of load. 9. Finally, results of engine performance and heat losses with soapnut bio-diesel blends were compared with that of petro-diesel. 3. RESULTS AND DISCUSSION 3.1. Soapnut Bio-diesel The fuel properties of soapnut bio-diesel obtained through transesterification and used for experimental investigation, were evaluated using ASTM D6751 and EN 14214 standards. The properties thus evaluated are tabulated in Table 3.1 3.2. Engine Performance Parameters Experimental data were collected at different loads through repeated experimental observations, by using the aforementioned diesel engine and fuels. The data thus collected were analysed and represented in graphs as shown below. The values of fuel properties were found to be satisfactory and within range/limit as per ASTM and EN standards, except for a slightly higher CFPP of 5.5 °C. Howsoever, showing soapnut bio-diesel to be a potential alternate fuel for diesel engine. At no load condition, the values of various engine performance parameters were within reasonable limit for petro-diesel and bio-diesel blends with petro-diesel. As load increased, the behaviour of petro-diesel and bio-diesel blends with petro-diesel became more and more evident.
  • 6. Kamal Kant Vashistha, Jitendra Jayant, Dr. A. C. Tiwari http://www.iaeme.com/IJMET/index.asp 34 editor@iaeme.com Table 3.1 Fuel Properties of Soapnut Bio-diesel Serial No. Property Test Method Soapnut Bio- diesel Range/Limit 1 Cloud Point (°C) ASTM 2500 -1 -12 to -3 2 Pour Point (°C) ASTM 97 -4 -16 to -15 3 CFPP (°C) ASTM D6371 5.5 5 max. 4 Flash Point (°C) ASTM D93 165 130 min. 5 Kinematic Viscosity at 40 °C (mm2 /s) ASTM D445 4.630 1.9–6.0 6 Cetane Number ASTM D613 56 47 min. 7 Density at 15 °C (kg/L) ASTM D1298 0.874 0.80−088 8 Acid Number (mgKOH/g) ASTM D664 0.140 0.5 max. 9 Carbon Residue (%m/m) ASTM D4530 0.012 0.050 max. 10 Iodine Number (gl2/100 g) EN 14111 82 120 11 Calorific Value (MJ) ASTM D4868 40.020 - 12 Sulphur Content (mg/kg) ASTM D874 102 150 max. 13 Sulphated Ash Content (%m/m) ASTM D874 0.001 0.002 max. 14 Water Content (mg/kg) ASTM D1160 86 500 max. 15 Water and Sediment Content (%v/v) ASTM D2709 0.03 0.05 max. 16 Free Glycerol (%m/m) ASTM D6584 0.01 0.02 max. 17 Total Glycerol (%m/m) ASTM D6548 0.18 0.24 max. 18 Phosphorus Content (%m/m) ASTM D4951 0.0008 0.001 max. 19 Oxidation Stability at 110 °C (h) EN 14112 4.7 3 min. 20 Lubricity (WSD/mm) ASTM D6079 0.181 0.520 max. 21 Workmanship (visual) ASTM D4176 Clear and Free Clear and Free
  • 7. Effect of using Blends of Soapnut Bio Performance Parameters of a Single Cylinder Four Stroke http://www.iaeme.com/IJMET/index.asp Figure 1 Figure 2 Break Power vs. Load for Petro Figure 3 700 710 720 730 740 750 760 770 780 0 10 20 Speed(RPM) 0 200 400 600 800 1000 1200 1400 1600 1800 0 10 20 BrakePower(w) BRAKE POWER VS LOAD 0.2 0.25 0.3 0.35 0.4 0.45 0.5 0.55 0.6 50 60 BSFC(kg/kwh) Effect of using Blends of Soapnut Bio-Diesel with Petro-Diesel as Engine Fuels on Performance Parameters of a Single Cylinder Four Stroke Diesel Engine ET/index.asp 35 editor@iaeme.com Speed vs. Load for Petro-diesel and the Blends Break Power vs. Load for Petro-diesel and the Blends 3 BSFC vs. Load for Petro-diesel and the Blends 20 30 40 50 60 70 80 Load (%) SPEED VS LOAD B0 B5 B10 B15 B20 20 30 40 50 60 70 80 Load (%) BRAKE POWER VS LOAD B0 B5 B10 B15 B20 60 70 80 90 Load (%) BSFC VS LOAD B0 B5 B10 B15 B20 Diesel as Engine Fuels on Diesel Engine editor@iaeme.com diesel and the Blends 90 100 90 100 100
  • 8. Kamal Kant Vashistha, Jitendra Jayant, Dr. A. C. Tiwari http://www.iaeme.com/IJMET/index.asp Figure 4 Volumetric Efficiency vs. Load for Petro In Figure 1, Speed is plotted against the Load for petro diesel with petro-diesel. In the beginning, speed is nearly sa the blends, except for B20, which has the lowest value. Afterwards, speed decreases for petro-diesel and the blends, as the load increases. During the load interval 50%−62.5%, petro-diesel and the blends exhibit sharp reduction B10. This is for the reason that after medium load, fuel consumption increases considerably to account for increasing energy demand, but this increase is gradual in the beginning. So, petro-diesel and the blends don’t have sufficient a compensate for the load increment, however, calorific value and oxygen content of B10 are just ideal to ensure proper and efficient combustion for releasing optimum heat energy, and so speed reduction of B10 is gradual as compared to petro other blends. Moreover, for the load interval 62.5% has the highest value and B20 the lowest value for speed. The low performance of B20 is for the reason that though B20 has high oxygen content, its calorific val low due to high percentage of bio combustion, amount of heat energy released is low as compared to petro other blends. In Figure 2, Brake Power is plotted against the Load for petro bio-diesel with petro-diesel. Brake Power increases smoothly for petro blends, as load increases. Over the entire load range, brake power at any given load is slightly higher for petro-diesel as compared to the blends, with the onl 62.5%−93.75% load range, where B10 finds the top notch. This is for the reason that though for the load interval 62.5% less same for both petro-diesel and B10, however, better combustion of B10 high oxygen content results in better heat energy release. In Figure 3, BSFC is plotted against the Load for petro diesel with petro-diesel. In the beginning, BSFC is lowest for petro the blends is slightly higher. At 75% load, BSFC of B20 is 12.2% more than that of petro-diesel, as for higher fuel consumption of B20 associated with normal BP, due to low calorific value of B20. At the final point of the load range as compared to the initial point, the BSFC is slightly higher for petro B10 (0.2% less than petro 89 90 91 92 93 94 95 96 0 10 20 VolumetricEfficiency(%) VOLUMETRIC EFFICIENCY VS LOAD Kamal Kant Vashistha, Jitendra Jayant, Dr. A. C. Tiwari ET/index.asp 36 editor@iaeme.com Volumetric Efficiency vs. Load for Petro-diesel and the Blends 1, Speed is plotted against the Load for petro-diesel and blends of bio diesel. In the beginning, speed is nearly same for petro the blends, except for B20, which has the lowest value. Afterwards, speed decreases diesel and the blends, as the load increases. During the load interval diesel and the blends exhibit sharp reduction in speed, except for B10. This is for the reason that after medium load, fuel consumption increases considerably to account for increasing energy demand, but this increase is gradual in diesel and the blends don’t have sufficient amount of fuel to compensate for the load increment, however, calorific value and oxygen content of B10 are just ideal to ensure proper and efficient combustion for releasing optimum heat energy, and so speed reduction of B10 is gradual as compared to petro other blends. Moreover, for the load interval 62.5%−93.75%, at any given load, B10 has the highest value and B20 the lowest value for speed. The low performance of B20 is for the reason that though B20 has high oxygen content, its calorific val low due to high percentage of bio-diesel, and so even with proper and efficient combustion, amount of heat energy released is low as compared to petro , Brake Power is plotted against the Load for petro-diesel and diesel. Brake Power increases smoothly for petro blends, as load increases. Over the entire load range, brake power at any given load is diesel as compared to the blends, with the onl 93.75% load range, where B10 finds the top notch. This is for the reason that though for the load interval 62.5%−93.75%, amount of fuel consumption is more or diesel and B10, however, better combustion of B10 high oxygen content results in better heat energy release. , BSFC is plotted against the Load for petro-diesel and blends of bio diesel. In the beginning, BSFC is lowest for petro-diesel, while for higher. At 75% load, BSFC of B20 is 12.2% more than that of diesel, as for higher fuel consumption of B20 associated with normal BP, due to low calorific value of B20. At the final point of the load range as compared to the s slightly higher for petro-diesel and the blends, except for B10 (0.2% less than petro-diesel), as for normal fuel consumption of B10 associated 30 40 50 60 70 80 Load (%) VOLUMETRIC EFFICIENCY VS LOAD B0 B5 B10 B15 B20 editor@iaeme.com diesel and the Blends diesel and blends of bio- me for petro-diesel and all the blends, except for B20, which has the lowest value. Afterwards, speed decreases diesel and the blends, as the load increases. During the load interval in speed, except for B10. This is for the reason that after medium load, fuel consumption increases considerably to account for increasing energy demand, but this increase is gradual in mount of fuel to compensate for the load increment, however, calorific value and oxygen content of B10 are just ideal to ensure proper and efficient combustion for releasing optimum heat energy, and so speed reduction of B10 is gradual as compared to petro-diesel and 93.75%, at any given load, B10 has the highest value and B20 the lowest value for speed. The low performance of B20 is for the reason that though B20 has high oxygen content, its calorific value is diesel, and so even with proper and efficient combustion, amount of heat energy released is low as compared to petro-diesel and diesel and blends of diesel. Brake Power increases smoothly for petro-diesel and the blends, as load increases. Over the entire load range, brake power at any given load is diesel as compared to the blends, with the only exception for 93.75% load range, where B10 finds the top notch. This is for the reason that 93.75%, amount of fuel consumption is more or diesel and B10, however, better combustion of B10 due to diesel and blends of bio- diesel, while for higher. At 75% load, BSFC of B20 is 12.2% more than that of diesel, as for higher fuel consumption of B20 associated with normal BP, due to low calorific value of B20. At the final point of the load range as compared to the diesel and the blends, except for diesel), as for normal fuel consumption of B10 associated 90 100 VOLUMETRIC EFFICIENCY VS LOAD
  • 9. Effect of using Blends of Soapnut Bio-Diesel with Petro-Diesel as Engine Fuels on Performance Parameters of a Single Cylinder Four Stroke Diesel Engine http://www.iaeme.com/IJMET/index.asp 37 editor@iaeme.com with higher brake power due to proper and efficient combustion of B10. Moreover, during the entire load range, BSFC only varies slightly and also has low value for petro-diesel and the blends. In Figure 4, Volumetric Efficiency is plotted against the Load for petro-diesel and blends of bio-diesel with petro-diesel. In the beginning, volumetric efficiency is almost same for petro-diesel and the blends. Afterwards, volumetric efficiency increases for petro-diesel and the blends, as the load increases, due to increasing fuel consumption with load. At 93.75% load, volumetric efficiency of B20 is 1.6% higher than that of petro-diesel. And, over the entire load range, volumetric efficiency at any given load, for high percentage bio-diesel blend is higher than that of low percentage bio-diesel blend, with that of petro-diesel being the lowest. This is for the reason that oxygen content of the blends increases with increasing bio-diesel percentage. In short, performance of petro-diesel and bio-diesel blends were satisfactory and within reasonable limits, except for the startling performance of B20 at 75% of load. However, overall performance of B10 was marginally better than the rest. 4. CONCLUSIONS The present work was undertaken to experimentally investigate, the feasibility of soapnut bio-diesel as a potential alternate fuel for diesel engine, as well as the engine performance of a single cylinder, four stroke water cooled diesel engine using petro- diesel and lean soapnut bio-diesel blends with petro-diesel as engine fuels. The investigation was performed for medium to high load range of 50%−93.75%. The load range of 50%−93.75% was chosen as it’s the major operational load range of an engine. 4.2 The Experimental Investigation Enabled in Drawing the Following Conclusions: 1. Soapnut bio-diesel was found to be a potential alternate fuel for diesel engine. 2. Petro-diesel and all the blends exhibited satisfactory engine performance over the entire load range. For the medium load range of 50%−62.5%, B10 showed better performance than the rest for speed and BSFC. However, petro-diesel performed better for BP. For the high load range of 62.5%−93.75%, B10 performed better than the rest for speed, BSFC and BP as well, with 0.2% less BSFC and 0.2% more BP than petro- diesel at 93.75% load. However, B20 performed better for volumetric efficiency over the entire load range. In short, overall performance of B10 was marginally better than the rest. 5. REFERENCES [1] Rai, G. D. Non-conventional Energy Sources. New Delhi: Khanna Publishers, 2011, pp. 01–44. [2] Khan, B. H. Non-conventional Energy Resources. New Delhi: McGraw Hill Education (India) Private Limited, 2009, pp. 01–46. [3] Kothari, D. P. et al. Renewable Energy Sources and Emerging Technologies. New Delhi: PHI Learning Private Limited, 2011, pp. 01–23. [4] GOI. Indian Energy Scenario. New Delhi: Bureau of Energy Efficiency, 2014, pp. 01–03.
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