Testing

1. Motor-CAD Links to ANSYS
Software

2. 2
• All the information
required to make a
calculation in
Maxwell is passed
from Motor-CAD
• Geometry, material
properties,
excitations and
boundary conditions
are automatically set-
up
Motor-CAD EMag – Maxwell Links
Motor-CAD
Maxwell
VBS Script
Maxwell

3. 3
• Electromagnetic data can be imported from Maxwell to create
efficiency maps and calculate performance over duty cycles.
Model Created in Maxwell Maxwell Driven by Motor-LAB
Efficiency Map
in Motor-LAB &
Define Duty Cycle
Duty Cycle Loss Data
Sent to Motor-CAD
Resulting Thermal Transient
in Motor-CAD
Motor-CAD Lab: Links to Maxwell

4. 4
• Motor-CAD 3D Geometry exported into ANSYS workbench through
Design Modeler
Motor-CAD 3D Links to ANSYS Tools

5. 5
• Motor-CAD and Fluent CFD complement each other
• In Motor-CAD it is fast to create models and solve
• CFD is more time consuming to construct models and
make calculations
• Useful to filter designs using Motor-CAD and do CFD on
final candidate
• Then use results to calibrate Motor-CAD convection &
flow formulations
• Assistance in CFD model setup using links to Motor-CAD
being developed
• Speed up the creation of CFD models
Motor-CAD and Fluent

6. 6
Detailed flow modelling using Fluent CFD can be used validate/calibrate the
convective cooling around the end-windings due to air movement induced by
rotation
Motor-CAD/Fluent Calibration Example
Fluent Correlation for Convection

7. 7
Path Lines Static Pressure
• Fluent CFD can be used to study the water jacket heat transfer &
pressure drop in great detail and used to validate/calibrate the
correlation models used in Motor-CAD
Motor-CAD/Fluent Calibration Example
Temperature Profile

8. 8
Automatically pass the thermal resistance network from Motor-CAD to Icepak for the
main body of the machine
Solve the main body of the motor in Icepak as a thermal resistance network and the
housing cooling system as a CFD problem
Allows extremely fast combined lumped circuit/CFD simulations times
Motor-CAD – Icepak Links
Motor-CAD
Icepak

9. 9
RMxprt
Motor Design
ANSYS
Mechanical
Thermal/Stress
ANSYS CFD
Maxwell 2-D/3-D
Electromagnetics
Simplorer
System Design
PP := 6
ICA:
A
A
A
GAIN
A
A
A
GAIN
A
JPMSYNCIA
IB
IC
Torque JPMSYNCIA
IB
IC
Torque
D2D
Motor-CAD
Thermal
+
Automated links to ANSYS multi-physics
environment being developed to simplify and
speed up sophisticated design calculations
Magnetic and Thermal Sizing
Integration with ANSYS Software for Magnetic
and Thermal Sizing