SlideShare a Scribd company logo

FIRST ARTICLE INSPECTION

FIRST ARTICLE INSPECTION AS IN AS9100C

1 of 29
Download to read offline
Guide for successful completion
                  of First Article Inspection
                                      Reports




Company Confidential
 Rev. Jan 2012                                  1
Introduction
• This presentation is intended as supplemental
  information in support of the 9102 Standard for
  Aerospace First Article Inspection requirements.

• This material should be used in conjunction with the
  standard. The requirements cited in the standard
  always take precedent.




                                                         2
Requirements
 First Article Inspection Reports are to be recorded in
  English or in a language specified by the customer.

 AS/EN/SJAC9102 Revision A - Aerospace First Article
  Inspection Requirement

 8.2.4.2 First Article Inspection: The organization’s
  system shall provide a process for the inspection,
  verification, and documentation of a representative
  item from the first production run of a new part, or
  following any subsequent change that invalidates the
  previous first article inspection result.

    NOTE: USE (AS) (EN) (SJAC) 9102 with this
     tutorial for requirements



                                                           3
Requirements
 Additional Customer requirements if applicable

 AS/EN/SJAC9102 Rev A forms are to be completed in
  accordance with the Appendix A guide of the standard

 Note: If alternate forms are used, they must contain
  all “Required” and “Conditionally Required”
  information and have the same field reference
  numbers as AS/EN/SJAC9102 Rev A




                                                         4
Definition

FIRST ARTICLE INSPECTION (FAI):

A complete, independent, and documented physical and
functional inspection process to verify that prescribed
production methods have produced an acceptable item
as specified by engineering drawings, planning,
purchase order, engineering specifications, and/or
other applicable design documents.

Ref 9102 Rev A




                                                          5
Purpose
Provides objective evidence:

   that all engineering, design and specification
   requirements, including process and manufacturing
   validation, are correctly
       understood
       accounted for
       verified
       and recorded.

   of a consistent documentation requirement for
   aerospace components.




                                                       6

Recommended

IATF 16949 Webinar Slides 3.7.17
IATF 16949 Webinar Slides 3.7.17IATF 16949 Webinar Slides 3.7.17
IATF 16949 Webinar Slides 3.7.17Sara Gulo
 
IATF 16949 2016 implementation phases
IATF 16949 2016 implementation phasesIATF 16949 2016 implementation phases
IATF 16949 2016 implementation phasesAmit Mishra
 
Core tools apqp, ppap, fmea, spc and msa
Core tools   apqp, ppap, fmea, spc and msa Core tools   apqp, ppap, fmea, spc and msa
Core tools apqp, ppap, fmea, spc and msa Mouhcine Nahal
 
Corrective & Preventive Action
Corrective & Preventive Action Corrective & Preventive Action
Corrective & Preventive Action Praneet Surti
 
CAPA Training Presentation
CAPA Training PresentationCAPA Training Presentation
CAPA Training PresentationNancy Watts
 

More Related Content

What's hot

Measurement System Analysis (MSA)
Measurement System Analysis (MSA)Measurement System Analysis (MSA)
Measurement System Analysis (MSA)Ram Kumar
 
ISO 9001-2015 IATF 16949-2016 Numeric Structure
ISO 9001-2015 IATF 16949-2016 Numeric Structure ISO 9001-2015 IATF 16949-2016 Numeric Structure
ISO 9001-2015 IATF 16949-2016 Numeric Structure Ramona Kellner
 
Awareness of iatf 16949
Awareness of iatf 16949Awareness of iatf 16949
Awareness of iatf 16949Pavan Patil
 
Iqa training -manufacturing[1]
Iqa training -manufacturing[1]Iqa training -manufacturing[1]
Iqa training -manufacturing[1]Jitesh Gaurav
 
Gap analysis for IATF 16949 2016
Gap analysis for IATF 16949 2016Gap analysis for IATF 16949 2016
Gap analysis for IATF 16949 2016Amit Mishra
 
Second Party Audit and External Third Party Audit
Second Party Audit and External Third Party AuditSecond Party Audit and External Third Party Audit
Second Party Audit and External Third Party AuditShantanuThakre3
 
8.3 Control of Nonconforming Material
8.3 Control of Nonconforming Material8.3 Control of Nonconforming Material
8.3 Control of Nonconforming MaterialBrian McAuliffe
 
When Medical Device Software Fails Due to Improper Verification & Validation ...
When Medical Device Software Fails Due to Improper Verification & Validation ...When Medical Device Software Fails Due to Improper Verification & Validation ...
When Medical Device Software Fails Due to Improper Verification & Validation ...Sterling Medical Devices
 
APQP Training presentation
APQP Training  presentationAPQP Training  presentation
APQP Training presentationQualsys Ltd
 
Awareness session on iatf 16949 2016 standard
Awareness session on iatf 16949 2016 standardAwareness session on iatf 16949 2016 standard
Awareness session on iatf 16949 2016 standardAmit Mishra
 
IATF 16949: 2016
IATF 16949: 2016IATF 16949: 2016
IATF 16949: 2016Nimonik
 
Training ppt for control plan
Training ppt for control plan   Training ppt for control plan
Training ppt for control plan Jitesh Gaurav
 
Ppap training presentation
Ppap   training presentationPpap   training presentation
Ppap training presentationJitesh Gaurav
 

What's hot (20)

Capa presentation
Capa presentationCapa presentation
Capa presentation
 
Measurement System Analysis (MSA)
Measurement System Analysis (MSA)Measurement System Analysis (MSA)
Measurement System Analysis (MSA)
 
ISO 9001-2015 IATF 16949-2016 Numeric Structure
ISO 9001-2015 IATF 16949-2016 Numeric Structure ISO 9001-2015 IATF 16949-2016 Numeric Structure
ISO 9001-2015 IATF 16949-2016 Numeric Structure
 
APQP
APQP APQP
APQP
 
Awareness of iatf 16949
Awareness of iatf 16949Awareness of iatf 16949
Awareness of iatf 16949
 
Ppap training ppt
Ppap training   ppt Ppap training   ppt
Ppap training ppt
 
Iqa training -manufacturing[1]
Iqa training -manufacturing[1]Iqa training -manufacturing[1]
Iqa training -manufacturing[1]
 
IATF 16949:2016 Clause Modification & Add
IATF 16949:2016 Clause Modification & AddIATF 16949:2016 Clause Modification & Add
IATF 16949:2016 Clause Modification & Add
 
Gap analysis for IATF 16949 2016
Gap analysis for IATF 16949 2016Gap analysis for IATF 16949 2016
Gap analysis for IATF 16949 2016
 
Second Party Audit and External Third Party Audit
Second Party Audit and External Third Party AuditSecond Party Audit and External Third Party Audit
Second Party Audit and External Third Party Audit
 
8.3 Control of Nonconforming Material
8.3 Control of Nonconforming Material8.3 Control of Nonconforming Material
8.3 Control of Nonconforming Material
 
8D analysis presentation
8D analysis presentation8D analysis presentation
8D analysis presentation
 
When Medical Device Software Fails Due to Improper Verification & Validation ...
When Medical Device Software Fails Due to Improper Verification & Validation ...When Medical Device Software Fails Due to Improper Verification & Validation ...
When Medical Device Software Fails Due to Improper Verification & Validation ...
 
APQP Training presentation
APQP Training  presentationAPQP Training  presentation
APQP Training presentation
 
Awareness session on iatf 16949 2016 standard
Awareness session on iatf 16949 2016 standardAwareness session on iatf 16949 2016 standard
Awareness session on iatf 16949 2016 standard
 
IATF 16949: 2016
IATF 16949: 2016IATF 16949: 2016
IATF 16949: 2016
 
PPAP
PPAPPPAP
PPAP
 
Process fmea
Process fmea Process fmea
Process fmea
 
Training ppt for control plan
Training ppt for control plan   Training ppt for control plan
Training ppt for control plan
 
Ppap training presentation
Ppap   training presentationPpap   training presentation
Ppap training presentation
 

Viewers also liked

1st Article Linked In
1st Article Linked In1st Article Linked In
1st Article Linked Inalspread
 
Guide to implement AS9100 Rev C
Guide to implement AS9100 Rev CGuide to implement AS9100 Rev C
Guide to implement AS9100 Rev CAshish Michael
 
TOOL LIFE TEST
TOOL LIFE TESTTOOL LIFE TEST
TOOL LIFE TESTrmechz
 
CQC: First Inspection: A Survival Guide
CQC: First Inspection: A Survival GuideCQC: First Inspection: A Survival Guide
CQC: First Inspection: A Survival GuideQCS
 
Information about Cell and it's structure and protein synthesis
Information about Cell and it's structure and protein synthesisInformation about Cell and it's structure and protein synthesis
Information about Cell and it's structure and protein synthesisMukul panchal
 
Eie 6 formas jurídicas, versión 97 2003
Eie 6 formas jurídicas, versión 97 2003Eie 6 formas jurídicas, versión 97 2003
Eie 6 formas jurídicas, versión 97 2003Justetetament
 
7 Tips to Avoid Poor Quality Production
7 Tips to Avoid Poor Quality Production7 Tips to Avoid Poor Quality Production
7 Tips to Avoid Poor Quality ProductionMark Wardell
 
Tool wear, tool life & machinability
Tool wear, tool life & machinabilityTool wear, tool life & machinability
Tool wear, tool life & machinabilityDENNY OTTARACKAL
 
Thermographic Nondestructive Testing (NDT)
Thermographic Nondestructive Testing (NDT)Thermographic Nondestructive Testing (NDT)
Thermographic Nondestructive Testing (NDT)IntegrityAerospace
 
Pennsylvania Weatherization Quality Control Inspection Checklist
Pennsylvania Weatherization Quality Control Inspection ChecklistPennsylvania Weatherization Quality Control Inspection Checklist
Pennsylvania Weatherization Quality Control Inspection ChecklistDanielle Amasia
 
Welding visual inspection
Welding visual inspectionWelding visual inspection
Welding visual inspectionbusinespartner
 
APQP: Advanced Product/Project Quality Planning
APQP: Advanced Product/Project Quality PlanningAPQP: Advanced Product/Project Quality Planning
APQP: Advanced Product/Project Quality PlanningNukool Thanuanram
 
AS 9100:2016 and ISO 9001:2015 - Clause 9.3 Management Review : What's New?
AS 9100:2016 and ISO 9001:2015 - Clause 9.3 Management Review : What's New?AS 9100:2016 and ISO 9001:2015 - Clause 9.3 Management Review : What's New?
AS 9100:2016 and ISO 9001:2015 - Clause 9.3 Management Review : What's New?Meghana Ransing
 
08 cutting tool_ebook
08 cutting tool_ebook08 cutting tool_ebook
08 cutting tool_ebookKnyot Knyot
 
Secret cb vol_01
Secret cb vol_01Secret cb vol_01
Secret cb vol_01dodgez99
 
Well oil seal catalog
Well oil seal catalogWell oil seal catalog
Well oil seal catalogyearetg
 
التعليم المبرمج
التعليم المبرمجالتعليم المبرمج
التعليم المبرمجrasha-24
 

Viewers also liked (20)

1st Article Linked In
1st Article Linked In1st Article Linked In
1st Article Linked In
 
Guide to implement AS9100 Rev C
Guide to implement AS9100 Rev CGuide to implement AS9100 Rev C
Guide to implement AS9100 Rev C
 
TOOL LIFE TEST
TOOL LIFE TESTTOOL LIFE TEST
TOOL LIFE TEST
 
Excel formulas tf-jul1605
Excel formulas tf-jul1605Excel formulas tf-jul1605
Excel formulas tf-jul1605
 
DISCUS for FAI
DISCUS for FAIDISCUS for FAI
DISCUS for FAI
 
CQC: First Inspection: A Survival Guide
CQC: First Inspection: A Survival GuideCQC: First Inspection: A Survival Guide
CQC: First Inspection: A Survival Guide
 
Information about Cell and it's structure and protein synthesis
Information about Cell and it's structure and protein synthesisInformation about Cell and it's structure and protein synthesis
Information about Cell and it's structure and protein synthesis
 
Eie 6 formas jurídicas, versión 97 2003
Eie 6 formas jurídicas, versión 97 2003Eie 6 formas jurídicas, versión 97 2003
Eie 6 formas jurídicas, versión 97 2003
 
7 Tips to Avoid Poor Quality Production
7 Tips to Avoid Poor Quality Production7 Tips to Avoid Poor Quality Production
7 Tips to Avoid Poor Quality Production
 
Tool wear, tool life & machinability
Tool wear, tool life & machinabilityTool wear, tool life & machinability
Tool wear, tool life & machinability
 
Thermographic Nondestructive Testing (NDT)
Thermographic Nondestructive Testing (NDT)Thermographic Nondestructive Testing (NDT)
Thermographic Nondestructive Testing (NDT)
 
Pennsylvania Weatherization Quality Control Inspection Checklist
Pennsylvania Weatherization Quality Control Inspection ChecklistPennsylvania Weatherization Quality Control Inspection Checklist
Pennsylvania Weatherization Quality Control Inspection Checklist
 
APQP
APQPAPQP
APQP
 
Welding visual inspection
Welding visual inspectionWelding visual inspection
Welding visual inspection
 
APQP: Advanced Product/Project Quality Planning
APQP: Advanced Product/Project Quality PlanningAPQP: Advanced Product/Project Quality Planning
APQP: Advanced Product/Project Quality Planning
 
AS 9100:2016 and ISO 9001:2015 - Clause 9.3 Management Review : What's New?
AS 9100:2016 and ISO 9001:2015 - Clause 9.3 Management Review : What's New?AS 9100:2016 and ISO 9001:2015 - Clause 9.3 Management Review : What's New?
AS 9100:2016 and ISO 9001:2015 - Clause 9.3 Management Review : What's New?
 
08 cutting tool_ebook
08 cutting tool_ebook08 cutting tool_ebook
08 cutting tool_ebook
 
Secret cb vol_01
Secret cb vol_01Secret cb vol_01
Secret cb vol_01
 
Well oil seal catalog
Well oil seal catalogWell oil seal catalog
Well oil seal catalog
 
التعليم المبرمج
التعليم المبرمجالتعليم المبرمج
التعليم المبرمج
 

Similar to FIRST ARTICLE INSPECTION

Jamco_FAI_Training_Materials_AS9102_Rev_B.pdf
Jamco_FAI_Training_Materials_AS9102_Rev_B.pdfJamco_FAI_Training_Materials_AS9102_Rev_B.pdf
Jamco_FAI_Training_Materials_AS9102_Rev_B.pdfFaizyNoh
 
PPAP Requirements Training.pptx
PPAP Requirements Training.pptxPPAP Requirements Training.pptx
PPAP Requirements Training.pptxAjayMakwana38
 
Copy of Basic Quality infromation for maufacturing sector.pdf
Copy of Basic Quality infromation for maufacturing sector.pdfCopy of Basic Quality infromation for maufacturing sector.pdf
Copy of Basic Quality infromation for maufacturing sector.pdfvinayakumararm
 
Presentacion asme seccion viii division 2 2013
Presentacion asme seccion viii division 2 2013Presentacion asme seccion viii division 2 2013
Presentacion asme seccion viii division 2 2013leo040490
 
Api q1 6 a monogram-iso audit template- blank
Api q1 6 a monogram-iso audit template- blankApi q1 6 a monogram-iso audit template- blank
Api q1 6 a monogram-iso audit template- blankBart Mullins
 
3 Sample Procedures
3 Sample Procedures3 Sample Procedures
3 Sample ProceduresRobert Klemm
 
Basic Handover of Bill of Material(2).docx
Basic Handover of Bill of Material(2).docxBasic Handover of Bill of Material(2).docx
Basic Handover of Bill of Material(2).docxDipak Banerjee
 
Disposition of Defective Materials by Implementing Various Japanese Techniques
Disposition of Defective Materials by Implementing Various Japanese TechniquesDisposition of Defective Materials by Implementing Various Japanese Techniques
Disposition of Defective Materials by Implementing Various Japanese TechniquesIRJET Journal
 
IATF-Rules-5th-Edition_Sanctioned-Interpretations-Dec-2020.pdf
IATF-Rules-5th-Edition_Sanctioned-Interpretations-Dec-2020.pdfIATF-Rules-5th-Edition_Sanctioned-Interpretations-Dec-2020.pdf
IATF-Rules-5th-Edition_Sanctioned-Interpretations-Dec-2020.pdfmartinusteddy
 
AIAG_Production_Part_Approval_process_PP.pdf
AIAG_Production_Part_Approval_process_PP.pdfAIAG_Production_Part_Approval_process_PP.pdf
AIAG_Production_Part_Approval_process_PP.pdfssuser79bb55
 
AIAG Production Part Approval Process PPAP 4Th Edition
AIAG Production Part Approval Process PPAP 4Th EditionAIAG Production Part Approval Process PPAP 4Th Edition
AIAG Production Part Approval Process PPAP 4Th EditionRenee Lewis
 
TSE FPA REQUIREMENT.pptx
TSE FPA REQUIREMENT.pptxTSE FPA REQUIREMENT.pptx
TSE FPA REQUIREMENT.pptxdoccontrolbtm20
 
Omnex sac may01
Omnex sac may01Omnex sac may01
Omnex sac may01Omnex Inc.
 
jabil-production-part-approval-process.pdf
jabil-production-part-approval-process.pdfjabil-production-part-approval-process.pdf
jabil-production-part-approval-process.pdfTraptiSharma28
 

Similar to FIRST ARTICLE INSPECTION (20)

AS9102B Overview.pptx
AS9102B Overview.pptxAS9102B Overview.pptx
AS9102B Overview.pptx
 
Jamco_FAI_Training_Materials_AS9102_Rev_B.pdf
Jamco_FAI_Training_Materials_AS9102_Rev_B.pdfJamco_FAI_Training_Materials_AS9102_Rev_B.pdf
Jamco_FAI_Training_Materials_AS9102_Rev_B.pdf
 
PPAP Requirements Training.pptx
PPAP Requirements Training.pptxPPAP Requirements Training.pptx
PPAP Requirements Training.pptx
 
Copy of Basic Quality infromation for maufacturing sector.pdf
Copy of Basic Quality infromation for maufacturing sector.pdfCopy of Basic Quality infromation for maufacturing sector.pdf
Copy of Basic Quality infromation for maufacturing sector.pdf
 
Presentacion asme seccion viii division 2 2013
Presentacion asme seccion viii division 2 2013Presentacion asme seccion viii division 2 2013
Presentacion asme seccion viii division 2 2013
 
Api q1 6 a monogram-iso audit template- blank
Api q1 6 a monogram-iso audit template- blankApi q1 6 a monogram-iso audit template- blank
Api q1 6 a monogram-iso audit template- blank
 
3 Sample Procedures
3 Sample Procedures3 Sample Procedures
3 Sample Procedures
 
Basic Handover of Bill of Material(2).docx
Basic Handover of Bill of Material(2).docxBasic Handover of Bill of Material(2).docx
Basic Handover of Bill of Material(2).docx
 
Disposition of Defective Materials by Implementing Various Japanese Techniques
Disposition of Defective Materials by Implementing Various Japanese TechniquesDisposition of Defective Materials by Implementing Various Japanese Techniques
Disposition of Defective Materials by Implementing Various Japanese Techniques
 
Quality application
Quality applicationQuality application
Quality application
 
PROCUREMENT
PROCUREMENTPROCUREMENT
PROCUREMENT
 
Rollout
RolloutRollout
Rollout
 
IATF-Rules-5th-Edition_Sanctioned-Interpretations-Dec-2020.pdf
IATF-Rules-5th-Edition_Sanctioned-Interpretations-Dec-2020.pdfIATF-Rules-5th-Edition_Sanctioned-Interpretations-Dec-2020.pdf
IATF-Rules-5th-Edition_Sanctioned-Interpretations-Dec-2020.pdf
 
Ppaptr
PpaptrPpaptr
Ppaptr
 
AIAG_Production_Part_Approval_process_PP.pdf
AIAG_Production_Part_Approval_process_PP.pdfAIAG_Production_Part_Approval_process_PP.pdf
AIAG_Production_Part_Approval_process_PP.pdf
 
AIAG Production Part Approval Process PPAP 4Th Edition
AIAG Production Part Approval Process PPAP 4Th EditionAIAG Production Part Approval Process PPAP 4Th Edition
AIAG Production Part Approval Process PPAP 4Th Edition
 
FS for FICO
FS for FICOFS for FICO
FS for FICO
 
TSE FPA REQUIREMENT.pptx
TSE FPA REQUIREMENT.pptxTSE FPA REQUIREMENT.pptx
TSE FPA REQUIREMENT.pptx
 
Omnex sac may01
Omnex sac may01Omnex sac may01
Omnex sac may01
 
jabil-production-part-approval-process.pdf
jabil-production-part-approval-process.pdfjabil-production-part-approval-process.pdf
jabil-production-part-approval-process.pdf
 

Recently uploaded

A TEXTBOOK OF INTELLECTUAL ROPERTY RIGHTS
A TEXTBOOK OF INTELLECTUAL ROPERTY RIGHTSA TEXTBOOK OF INTELLECTUAL ROPERTY RIGHTS
A TEXTBOOK OF INTELLECTUAL ROPERTY RIGHTSDr.M.Geethavani
 
EDL 290F Week 2 - Good Company (2024).pdf
EDL 290F Week 2  - Good Company (2024).pdfEDL 290F Week 2  - Good Company (2024).pdf
EDL 290F Week 2 - Good Company (2024).pdfElizabeth Walsh
 
Healthy Habits for Happy School Staff - presentation
Healthy Habits for Happy School Staff - presentationHealthy Habits for Happy School Staff - presentation
Healthy Habits for Happy School Staff - presentationPooky Knightsmith
 
Understanding Canada's international higher education landscape (2024)
Understanding Canada's international higher education landscape (2024)Understanding Canada's international higher education landscape (2024)
Understanding Canada's international higher education landscape (2024)CaraSkikne1
 
Practical Research 1, Lesson 5: DESIGNING A RESEARCH PROJECT RELATED TO DAILY...
Practical Research 1, Lesson 5: DESIGNING A RESEARCH PROJECT RELATED TO DAILY...Practical Research 1, Lesson 5: DESIGNING A RESEARCH PROJECT RELATED TO DAILY...
Practical Research 1, Lesson 5: DESIGNING A RESEARCH PROJECT RELATED TO DAILY...Katherine Villaluna
 
Dr.M.Florence Dayana-Cloud Computing-unit - 4.pdf
Dr.M.Florence Dayana-Cloud Computing-unit - 4.pdfDr.M.Florence Dayana-Cloud Computing-unit - 4.pdf
Dr.M.Florence Dayana-Cloud Computing-unit - 4.pdfDr.Florence Dayana
 
Persuasive Speaking and Organizational Patterns
Persuasive Speaking and Organizational PatternsPersuasive Speaking and Organizational Patterns
Persuasive Speaking and Organizational PatternsCorinne Weisgerber
 
11 CI SINIF SINAQLARI - 9-2023-Aynura-Hamidova.pdf
11 CI SINIF SINAQLARI - 9-2023-Aynura-Hamidova.pdf11 CI SINIF SINAQLARI - 9-2023-Aynura-Hamidova.pdf
11 CI SINIF SINAQLARI - 9-2023-Aynura-Hamidova.pdfAynouraHamidova
 
BBA 603 FUNDAMENTAL OF E- COMMERCE UNIT 1.pptx
BBA 603 FUNDAMENTAL OF E- COMMERCE UNIT 1.pptxBBA 603 FUNDAMENTAL OF E- COMMERCE UNIT 1.pptx
BBA 603 FUNDAMENTAL OF E- COMMERCE UNIT 1.pptxProf. Kanchan Kumari
 
The basics of sentences session 6pptx.pptx
The basics of sentences session 6pptx.pptxThe basics of sentences session 6pptx.pptx
The basics of sentences session 6pptx.pptxdeputymitchell2
 
A Free eBook ~ Mental Exercise ...Puzzles to Analyze.pdf
A Free eBook ~ Mental Exercise ...Puzzles to Analyze.pdfA Free eBook ~ Mental Exercise ...Puzzles to Analyze.pdf
A Free eBook ~ Mental Exercise ...Puzzles to Analyze.pdfOH TEIK BIN
 
Can Brain Science Actually Help Make Your Training & Teaching "Stick"?
Can Brain Science Actually Help Make Your Training & Teaching "Stick"?Can Brain Science Actually Help Make Your Training & Teaching "Stick"?
Can Brain Science Actually Help Make Your Training & Teaching "Stick"?Aggregage
 
Nzinga Kika - The story of the queen
Nzinga Kika    -  The story of the queenNzinga Kika    -  The story of the queen
Nzinga Kika - The story of the queenDeanAmory1
 
Ideotype concept and climate resilient crop varieties for future- Wheat, Rice...
Ideotype concept and climate resilient crop varieties for future- Wheat, Rice...Ideotype concept and climate resilient crop varieties for future- Wheat, Rice...
Ideotype concept and climate resilient crop varieties for future- Wheat, Rice...AKSHAYMAGAR17
 
BÀI TẬP BỔ TRỢ TIẾNG ANH 11 THEO ĐƠN VỊ BÀI HỌC - CẢ NĂM - CÓ FILE NGHE (GLOB...
BÀI TẬP BỔ TRỢ TIẾNG ANH 11 THEO ĐƠN VỊ BÀI HỌC - CẢ NĂM - CÓ FILE NGHE (GLOB...BÀI TẬP BỔ TRỢ TIẾNG ANH 11 THEO ĐƠN VỊ BÀI HỌC - CẢ NĂM - CÓ FILE NGHE (GLOB...
BÀI TẬP BỔ TRỢ TIẾNG ANH 11 THEO ĐƠN VỊ BÀI HỌC - CẢ NĂM - CÓ FILE NGHE (GLOB...Nguyen Thanh Tu Collection
 
Enhancing MRD Testing in Hematologic Malignancies: When Negativity is a Posit...
Enhancing MRD Testing in Hematologic Malignancies: When Negativity is a Posit...Enhancing MRD Testing in Hematologic Malignancies: When Negativity is a Posit...
Enhancing MRD Testing in Hematologic Malignancies: When Negativity is a Posit...i3 Health
 
Managing Choice, Coherence and Specialisation in Upper Secondary Education - ...
Managing Choice, Coherence and Specialisation in Upper Secondary Education - ...Managing Choice, Coherence and Specialisation in Upper Secondary Education - ...
Managing Choice, Coherence and Specialisation in Upper Secondary Education - ...EduSkills OECD
 

Recently uploaded (20)

A TEXTBOOK OF INTELLECTUAL ROPERTY RIGHTS
A TEXTBOOK OF INTELLECTUAL ROPERTY RIGHTSA TEXTBOOK OF INTELLECTUAL ROPERTY RIGHTS
A TEXTBOOK OF INTELLECTUAL ROPERTY RIGHTS
 
EDL 290F Week 2 - Good Company (2024).pdf
EDL 290F Week 2  - Good Company (2024).pdfEDL 290F Week 2  - Good Company (2024).pdf
EDL 290F Week 2 - Good Company (2024).pdf
 
Healthy Habits for Happy School Staff - presentation
Healthy Habits for Happy School Staff - presentationHealthy Habits for Happy School Staff - presentation
Healthy Habits for Happy School Staff - presentation
 
Lipids as Biopolymer
Lipids as Biopolymer Lipids as Biopolymer
Lipids as Biopolymer
 
Understanding Canada's international higher education landscape (2024)
Understanding Canada's international higher education landscape (2024)Understanding Canada's international higher education landscape (2024)
Understanding Canada's international higher education landscape (2024)
 
Practical Research 1, Lesson 5: DESIGNING A RESEARCH PROJECT RELATED TO DAILY...
Practical Research 1, Lesson 5: DESIGNING A RESEARCH PROJECT RELATED TO DAILY...Practical Research 1, Lesson 5: DESIGNING A RESEARCH PROJECT RELATED TO DAILY...
Practical Research 1, Lesson 5: DESIGNING A RESEARCH PROJECT RELATED TO DAILY...
 
Dr.M.Florence Dayana-Cloud Computing-unit - 4.pdf
Dr.M.Florence Dayana-Cloud Computing-unit - 4.pdfDr.M.Florence Dayana-Cloud Computing-unit - 4.pdf
Dr.M.Florence Dayana-Cloud Computing-unit - 4.pdf
 
Persuasive Speaking and Organizational Patterns
Persuasive Speaking and Organizational PatternsPersuasive Speaking and Organizational Patterns
Persuasive Speaking and Organizational Patterns
 
11 CI SINIF SINAQLARI - 9-2023-Aynura-Hamidova.pdf
11 CI SINIF SINAQLARI - 9-2023-Aynura-Hamidova.pdf11 CI SINIF SINAQLARI - 9-2023-Aynura-Hamidova.pdf
11 CI SINIF SINAQLARI - 9-2023-Aynura-Hamidova.pdf
 
BBA 603 FUNDAMENTAL OF E- COMMERCE UNIT 1.pptx
BBA 603 FUNDAMENTAL OF E- COMMERCE UNIT 1.pptxBBA 603 FUNDAMENTAL OF E- COMMERCE UNIT 1.pptx
BBA 603 FUNDAMENTAL OF E- COMMERCE UNIT 1.pptx
 
The basics of sentences session 6pptx.pptx
The basics of sentences session 6pptx.pptxThe basics of sentences session 6pptx.pptx
The basics of sentences session 6pptx.pptx
 
A Free eBook ~ Mental Exercise ...Puzzles to Analyze.pdf
A Free eBook ~ Mental Exercise ...Puzzles to Analyze.pdfA Free eBook ~ Mental Exercise ...Puzzles to Analyze.pdf
A Free eBook ~ Mental Exercise ...Puzzles to Analyze.pdf
 
Can Brain Science Actually Help Make Your Training & Teaching "Stick"?
Can Brain Science Actually Help Make Your Training & Teaching "Stick"?Can Brain Science Actually Help Make Your Training & Teaching "Stick"?
Can Brain Science Actually Help Make Your Training & Teaching "Stick"?
 
Nzinga Kika - The story of the queen
Nzinga Kika    -  The story of the queenNzinga Kika    -  The story of the queen
Nzinga Kika - The story of the queen
 
Advance Mobile Application Development class 04
Advance Mobile Application Development class 04Advance Mobile Application Development class 04
Advance Mobile Application Development class 04
 
Risk in the changing world – Opportunity or threat
Risk in the changing world – Opportunity or threatRisk in the changing world – Opportunity or threat
Risk in the changing world – Opportunity or threat
 
Ideotype concept and climate resilient crop varieties for future- Wheat, Rice...
Ideotype concept and climate resilient crop varieties for future- Wheat, Rice...Ideotype concept and climate resilient crop varieties for future- Wheat, Rice...
Ideotype concept and climate resilient crop varieties for future- Wheat, Rice...
 
BÀI TẬP BỔ TRỢ TIẾNG ANH 11 THEO ĐƠN VỊ BÀI HỌC - CẢ NĂM - CÓ FILE NGHE (GLOB...
BÀI TẬP BỔ TRỢ TIẾNG ANH 11 THEO ĐƠN VỊ BÀI HỌC - CẢ NĂM - CÓ FILE NGHE (GLOB...BÀI TẬP BỔ TRỢ TIẾNG ANH 11 THEO ĐƠN VỊ BÀI HỌC - CẢ NĂM - CÓ FILE NGHE (GLOB...
BÀI TẬP BỔ TRỢ TIẾNG ANH 11 THEO ĐƠN VỊ BÀI HỌC - CẢ NĂM - CÓ FILE NGHE (GLOB...
 
Enhancing MRD Testing in Hematologic Malignancies: When Negativity is a Posit...
Enhancing MRD Testing in Hematologic Malignancies: When Negativity is a Posit...Enhancing MRD Testing in Hematologic Malignancies: When Negativity is a Posit...
Enhancing MRD Testing in Hematologic Malignancies: When Negativity is a Posit...
 
Managing Choice, Coherence and Specialisation in Upper Secondary Education - ...
Managing Choice, Coherence and Specialisation in Upper Secondary Education - ...Managing Choice, Coherence and Specialisation in Upper Secondary Education - ...
Managing Choice, Coherence and Specialisation in Upper Secondary Education - ...
 

FIRST ARTICLE INSPECTION

  • 1. Guide for successful completion of First Article Inspection Reports Company Confidential Rev. Jan 2012 1
  • 2. Introduction • This presentation is intended as supplemental information in support of the 9102 Standard for Aerospace First Article Inspection requirements. • This material should be used in conjunction with the standard. The requirements cited in the standard always take precedent. 2
  • 3. Requirements  First Article Inspection Reports are to be recorded in English or in a language specified by the customer.  AS/EN/SJAC9102 Revision A - Aerospace First Article Inspection Requirement  8.2.4.2 First Article Inspection: The organization’s system shall provide a process for the inspection, verification, and documentation of a representative item from the first production run of a new part, or following any subsequent change that invalidates the previous first article inspection result.  NOTE: USE (AS) (EN) (SJAC) 9102 with this tutorial for requirements 3
  • 4. Requirements  Additional Customer requirements if applicable  AS/EN/SJAC9102 Rev A forms are to be completed in accordance with the Appendix A guide of the standard  Note: If alternate forms are used, they must contain all “Required” and “Conditionally Required” information and have the same field reference numbers as AS/EN/SJAC9102 Rev A 4
  • 5. Definition FIRST ARTICLE INSPECTION (FAI): A complete, independent, and documented physical and functional inspection process to verify that prescribed production methods have produced an acceptable item as specified by engineering drawings, planning, purchase order, engineering specifications, and/or other applicable design documents. Ref 9102 Rev A 5
  • 6. Purpose Provides objective evidence: that all engineering, design and specification requirements, including process and manufacturing validation, are correctly  understood  accounted for  verified  and recorded. of a consistent documentation requirement for aerospace components. 6
  • 7. Evaluation Activities • The organization should conduct the following activities in support of FAI; – Review documentation for the manufacturing process (e.g., routing sheets, manufacturing/quality plans, manufacturing work instructions, etc.) to make sure all operations are complete as planned. – Review referenced exhibits supporting the FAI (e.g., inspection data, test data, Acceptance Test Procedures, etc.) for completeness. – Review nonconformance documentation (if any), for completeness. – Review material certifications for compliance, as applicable.
  • 8. Evaluation Activities – Verify that approved Special Process sources are used (as applicable), and that the manufacturing planning/routing document calls out the correct specification. – Verify that Key Characteristic requirements have been met, as applicable Verify part specific gages and/or tooling are qualified and traceable, as applicable. – Verify that every design characteristic requirement is accounted for, uniquely identified and has inspection results traceable to each unique identifier. – Note the company FAI procedure should address all evaluation activities
  • 9. When should FAI be performed?  Full FAI  New part introduction  New supplier or new location of manufacture  Lapse in production for more than 2 years  When required by the customer  Partial (Delta) FAI  Design change  A change in the method of manufacture (e.g. Tooling, Processes, Machine, Location, Numerical Control Program, Sequence of Manufacture). 9
  • 10. What does it apply to?  All product defined by engineering drawings or model based definitions. Delete-issued by the Customer  Assemblies- for those characteristics specified on the assembly level drawing only  All levels of detail parts within assembly  including castings and forgings  Modified Standard, Electronic or COTS Items as “make from” with unique engineer modifications on drawing Only the modifications 10
  • 11. What does it not apply to? Standard Parts Electronic Components Commercial Off The Shelf (COTS) Items No FAI required 11
  • 12. What is included?  Verification of all design characteristics  Material and Special Process Certifications  Manufacturing Process Verification  Nonconformance resolution 12
  • 13. Forms The Following Forms comprise a First Article Inspection Report (FAIR) full instructions in 9102 appendix A AS9102 A Form 1: Part Number Accountability shall be used to identify the part that is being first article inspected (FAI part) and associated sub-assemblies or detail parts. AS9102 A Form 2: Product Accountability – Raw Material, Specifications and Special Process(s), Functional Testing shall be used if any material, special processes or functional testing are defined as a design requirement. AS9102 A Form 3: Characteristic Accountability, Verification and Compatibility Evaluation shall be used to record an actual measurement or inspection/verification of the FAI part for every design characteristic on the drawing, including notes. 13
  • 14. AS9102 A Form 1 – Part Number Accountability 1. Part Number 2. Part Name 3. Serial Number 4. FAI Report Number 5. Part Revision Level 6. Drawing Number 7. Drawing revision level 8. Additional Changes 9. Manufacturing Process 10. Organization Name 11. Supplier Code 12. P.O. Number Reference 13. Detail FAI 14. Full FAI Baseline Part Number including revision level Partial FAI Assembly FAI Reason for Partial FAI: a) if above part number is a detail part only, go to Field 19 b) if above part number is an assembly, go to the “INDEX” section below. INDEX of part numbers or sub-assembly numbers required to make the assembly noted above. 15. Part Number 16. Part Name 17. Part Serial Number 18. FAI Report Number YELLOW or LIGHT GREY fields – MANDATORY information required. BLUE or DARK GREY fields – CONDITIONALLY REQUIRED. These fields must be completed when information is available. WHITE fields – OPTIONAL information required when available. 1) Signature indicates that all characteristics are accounted for; meet drawing requirements or are properly documented for disposition. 2) Also indicate if the FAI is complete per Section 5.4: FAI complete FAI not Complete 19. Signature By 20. Date 21. Reviewed By 22. Date 23. Customer Approval 24. Date Form 1, 9102 Rev A, Date: Oct 24, 2003 14
  • 15. AS/EN/SJAC9102 Rev A First Article Inspection AS9102 A Form 1 – Part Number Accountability Sheet 1 of _ Form 1: Part Number Accountability 1. Part Number 2. Part Name 3. Serial Number 4. FAI Report Number 5. Part Revision Level 6. Drawing Number 7. Drawing revision level 8. Additional Changes Box 1. Part Number of the FAI part. Box 2. Name of the part as shown on the drawing. 9. Manufacturing Process 10. Organization Name 11. Supplier Code 12. P.O. Number Reference Box 3. Serial number of the FAI part. Box 4. The Report No. 13. Detail FAI 14. Full FAI Baseline Part Number including revision level Box 5. The revision of the part Partial FAI being first article inspected. Indicate if Assembly FAI therePartial FAI: revision. Reason for is no Note: The latest revision (Box 7) does not always affect all parts contained on a drawing. a) if above part number is a detail part only, go to Field 19 Box 6. ifThe drawing numbersection below. b) above part number is an assembly, go to the “INDEX” associated with the FAI part. (if different from numbers or sub-assembly numbers required to make the assembly noted above. INDEX of part part number) 15. Part Number 16. Part Name 17. Part Serial Number 18. FAI Report Number Box 7. Reference the revision engineering drawing. (if drawing number is different from part number) Box 8. Reference Design, Engineering or Manufacturing changes affecting the FAI part, not reflected by the current part/drawing15 revision level. 15
  • 16. AS9102 A Form 1 – Part Number Accountability 1. Part Number 2. Part Name 3. Serial Number 4. FAI Report Number 5. Part Revision Level 6. Drawing Number 7. Drawing revision level 8. Additional Changes 9. Manufacturing Process 10. Organization Name 11. Supplier Code 12. P.O. Number Reference Box 9. Reference the internal works order. 13. Detail FAI 14. Full FAI Baseline Part Number including revision level Box 10. Name of the organization performing the FAI . Partial FAI Assembly FAI 11. Reference the supplier vendor code. Box Reason for Partial FAI: Box if12.part number is a detail part only, go to Field 19 a) above Reference the customer Purchase Order number. b) if above part number is an assembly, go to the “INDEX” section below. Box 13. Check as appropriate. INDEX of part numbers or sub-assembly numbers required to make the assembly noted above. BoxPart Number 15. 14. Check asPart Name 16. appropriate. Part Serial Partial FAI Report Number 17. For Number 18. FAI provide the baseline drawing number, including issue status and the reason. i.e Change of manufacturing location, Non-Conformance, Process change, Design change etc. 16
  • 17. AS9102 A Form 1 – Part Number Accountability 1. Part Number 2. Part Name 3. Serial Number 4. FAI Report Number 5. Part Revision Level 6. Drawing Number 7. Drawing revision level 8. Additional Changes Boxes 15, 16, 17 and 18 – this section is only required if the Part Number in Box 1. is an Assembly with lower level parts.P.O. Number 9. Manufacturing Process 10. Organization Name 11. Supplier Code 12. Reference Box 15. Reference all lower level parts or next level sub-assembly Part Number. 13. Detail FAI 14. Full FAI Baseline Part Number including revision level Box 16. Part namePartial FAI as shown on the drawing/ parts list. Assembly FAI Reason for Partial FAI: a) if above part number is a detail part only, go to Field 19 b) if above part number is an assembly, go to the “INDEX” section below. INDEX of part numbers or sub-assembly numbers required to make the assembly noted above. 15. Part Number 16. Part Name 17. Part Serial Number 18. FAI Report Number Box 17. Reference the serial number of the part. Box 18. A reference number that identifies the FAI package. 17
  • 18. AS9102 A Form 1 – Part Number Accountability Box 19. The name and signature of the person who prepared the FAI. Box 20. Date when the FAI was prepared. Box 21. The name of the person who reviewed or approved the FAI package. Box 22. Date when the FAI was reviewed. 1) Signature indicates that all characteristics are accounted for; meet drawing requirements or are properly documented for disposition. 2) Also indicate if the FAI is complete per Section 5.4: FAI complete FAI not Complete 19. Signature By 20. Date 21. Reviewed By 22. Date 23. Customer Approval 24. Date Form 1, 9102 Rev A, Date: Oct 24, 2003 Box 23. Customer Approval. Box 24. Date of Customer approval. 18
  • 19. AS9102 A Form 2 – Product Accountability 1. Part Number 2 Part Name 3. Serial Number 4. FAI Report Number 5. Material or Process 6. Specification 7. Code 8. Special Process 9. Customer 10. Certificate of Name Number Supplier Code Approval Conformance Verification number (Yes/No/NA) Boxes 1 - 4 are repeated on all forms for convenience and traceability. 11. Functional Test 12. Acceptance report number, if applicable Procedure Number 13. Comments 14. Prepared By 15. Date 19
  • 20. AS9102 A Form 2 – Product Accountability 1. Part Number 2 Part Name 3. Serial Number 4. FAI Report Number 5. Material or Process 6. Specification 7. Code 8. Special Process 9. Customer 10. Certificate of Name Number Supplier Code Approval Conformance Verification number (Yes/No/NA) Box 5. Enter the name of the material or process i.e. Aluminium Alloy, Cadmium Plate etc. Box 6. Enter the material or process specification number, class and material form i.e. AMS4928 Bar (Include ‘make from’ materials, weld/ braze filler materials, standard catalogue hardware etc). Box 7. Reference any material code specified. Box 8. Reference Special Process Supplier Vendor code, name & address. Box 9. Indicate if technical approval is required by the customer. Box 10. Reference Certificate of Conformance number(s) e.g. Special Process, Raw material & Mill certifications, Laboratory Reports etc. 20
  • 21. AS9102 A Form 2 – Product Accountability 11. Functional Test 12. Acceptance report number, if applicable Procedure Number Box 11. Reference the Functional Test procedure as stated on the drawing. Box 12. Reference the Functional Test report. 13. Comments 14. Prepared By 15. Date Box 13. Comments – As applicable. Box 14. The name of the person who prepared this form. Box 15. Date when this form was completed. 21
  • 22. Ballooned Drawings  A ballooned drawing is optional and considered an industry best practice to support Box 5 of Form 3  Identify 100% of characteristics  Balloon and number all dimensions  Balloon and number all surface finish callouts  Including exclusion and inclusion area callouts  Balloon and number all material and hardness callouts  Don’t forget the requirements identified in the title boxes at the bottom of the drawings. 22
  • 23. BALLOONED Note 2 DRAWINGS 1 2 3 8 4 7 5 6 Note: In this example not all characteristics ballooned 23
  • 24. AS9102 A Form 3 – Characteristic Accountability, Verification and Compatibility Evaluation 1. Part Number 2. Part Name 3. Serial Number 4. FAI Report Characteristic Accountability Inspection / Test Results Optional 5. 6. 7. Characteristic 8. 9. 10. 11. 14. Char Reference Designator Requirement Results Designed Non- [Insert columns, etc., as required by No. Location Tooling Conformance Organization or Customer} Number Boxes 1 - 4 are repeated on all forms for convenience and traceability. The signature indicates that all characteristics are accounted for; meet drawing requirements or are properly documented for disposition. 12. Prepared By 13. Date 24
  • 25. AS9102 A Form 3 – Characteristic Accountability, Verification and Compatibility Evaluation 1. Part Number 2. Part Name 3. Serial Number 4. FAI Report Characteristic Accountability Inspection / Test Results Optio 5. 6. 7. Characteristic 8. 9. 10. 11. 14. Char Reference Designator Requirement Results Designed Non- {Insert columns, etc. as required by Organization No. Location Tooling Conformance or Customer} Number Box 5. Assign a unique number for each design Box 6. Reference the drawing zone Box 7. Reference any zoned characteristics i.e. Key characteristic. (include Sheet No. and Zone). These are to be traceable Critical Characteristic, etc. Characteristics, Safety to each drawing requirement. The signature indicates that all characteristics are accounted for; meet drawing requirements or are properly documented for disposition. 12. Prepared By 13. Date 25
  • 26. AS9102 A Form 3 – Characteristic Accountability, Verification and Compatibility Evaluation 1. Part Number 2. Part Name 3. Serial Number 4. FAI Report Characteristic Accountability Inspection / Test Results Opt 5. 6. 7. Characteristic 8. 9. 10. 11. 14. Char Reference Designator Requirement Results Designed Non- {Insert columns, etc. as required by Organization No. Location Tooling Conformance or Customer} Number Box 9. Indicate measurements specified for each designof specially Box 10. Record the tool identification number characteristic. Box 8. Indicate the obtained a media of inspection. designed tooling used as requirement for thenumber if any design Box 11. Record non-conformance be features reference values. Multiple characteristics shall document with minimum and i.e. Dimensional listed as individual characteristicRecord any addition information required. Box 14. maximum value of tolerance, foundaccountedSpecification design characteristicmust be non-conforming. All drawing notes is Drawing notes, for. requirements etc. Processes that require design verification must have statement of compliance recorded on the form i.e. Certification of Compliance – state ‘Accept’. Laboratory reports or Certificate of test must show specific values for requirements and actual results. The signature indicates that all characteristics are accounted for; meet drawing requirements or are properly documented for disposition. 12. Prepared By 13. Date 26
  • 27. AS9102 A Form 3 – Characteristic Accountability, Verification and Compatibility Evaluation 1. Part Number 2. Part Name 3. Serial Number 4. FAI Report Characteristic Accountability Inspection / Test Results Optio 5. 6. 7. Characteristic 8. 9. 10. 11. 14. Char Reference Designator Requirement Results Designed Non- [Insert columns, etc., as required by Organization No. Location Tooling Conformance or Customer] Number Box 12. Name of the person who prepared this form. Box 13. Date when this form was completed. The signature indicates that all characteristics are accounted for; meet drawing requirements or are properly documented for disposition. 12. Prepared By 13. Date 27
  • 28. Forms Link AS9102 A forms can be downloaded at: www.sae.org/aaqg/publications/as9102a-faq.htm 9102 FAQ Link www.sae.org/iaqg/publications/faq9102.htm 28
  • 29. Most Common Reasons for FAI Rejection C of Cs do not accompany the FAI Report. Missing FAI Reports or Test Reports for sub-assemblies and/or fabricated detail parts. Variable data requirements from the engineering drawing are not provided with numerical results. Missing or wrong information provided. Missing special processor full address on AS9102 A Form 2, box 8. Missing tolerances on AS9102 A Form 3, box 8. Customer flow down requirements not met. 29