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ELECTRICAL DRIVES AND
CONTROL
BY
D.H.Shukla
BASIC ELEMENTS
POWER
SUPPLY
CONTROL
EQUIPME
NT
ELECTRIC
MOTOR
MECHANICAL
LOAD
ELECTRICAL DRIVE
• A UNIT CONSITING OF AN
• ELECTRICAL MOTOR
• ENERGY TRANSMITTING SHAFT
• CONTROL EQUIPMENT
DRIVE SYSTEM
• COMBINATION OF
• ELECTRICAL DRIVE AND CORRESPONDING
LOAD
ADVANTAGES
• FEASIBLE CONTROL CHARACTERISTICS
• AVAILABLE IN WIDE RANGE OF SPEED TORQUE
AND POWER
• HIGHER EFFICIENCY
• LOWER NOISE
• CLEANER OPERATION
• LOW MAINTENANCE REQUIREMENTS
• ELECTRIC ENERGY IS EASY TO TRANSPORT
Examples of Electrical Drives
Ac & Dc Drives
Continue..
Compression of AC and DC Drives
TYPES OF ELECTRICAL DRIVES
• GROUP DRIVE
• INDIVIDUAL DRIVE
• MULTIMOTOR DRIVE
Group Drive
GROUP DRIVE
DRIVE CONSISTS OF ONLY ONE ELECTRIC MOTOR
WHICH DRIVES SEVERAL MACHINES
ADVANTAGE
• RATING OF AN ELECTRICAL DRIVE CAN BE SMALLER
DISADVANTAGE
• IF ELECTRIC MOTOR IS SUBJECTED TO ANY FAULT ALL
THE EQUIPMENTS BECOME IDLE
• APPEARANCE IS NOT GOOD
• LAYOUT IS COMPLICATED
• ALL SYSTEM HAS LOWER EFFICIENCY
• CAUSES OF ACCIDENT
Individual Drives
• Most common drive. A single motor is
dedicated to each load. Applications include
hard disk drives, washers, dryers, fans.
INDIVIDUAL DRIVE
 Advantages
• IF A SINGLE MOTOR IS USED TO DRIVE A SINGLE MACHINE AND ALL
THE MECHANISMS BELONGING TO THE SAME MACHINE.
• LAYOUT IS GOOD
• IMPROVED A POWER FACTOR
• AUTOMATIC CONTROL
• CONTROLING A SPEED IS EASY
• USER FRINDLY
• RELAIBLE DRIVE
 DISADVANTAGE
• DUE TO POWER LOSS ,THE EFFICIENCY OF SUCH DRIVE IS ALSO
POOR
MULTIMOTOR DRIVE
• A SEPARATE MOTOR IS PROVIDED FOR
DRIVING THE SEPARATE MECHANISM
• ADVANTAGES
• INCREASE THE OVERALL PRODUCTIVITY
Compression of Group Drives and
Individual Drives
Sr
NO.
Points Group Drives Individual Drives
1 Capital Cost Low High
2 Efficiency Low High
3 Flexibility Low High
4 Reliability Low High
5 Speed Not Constant Constant
6 Power factor Low Good
7 Space High Low
8 Heavy load Difficult Easy
Types of Load
Continue..
Active Load
Passive Load
Components of Torque
• Frictional Torque(Tf):- When any drives rotate
then friction is produces so it oppose torque
• Windage Torque(Tw) :- When motor rotate
then it oppose a wind force
• Useful Torque :Tu= Tf - Tw
Different Load Characteristic
• 1. Constant torque type load.
• 2. Torque proportional to speed (generator
type load)
• 3. Torque proportional to square of the speed
(fan type load)
• 4. Torque inversely proportional to speed
(constant power type load)
Continue..
• 1. Constant Torque Characteristic:
Torque proportional to speed
(generator type load)
Torque proportional to square of the
speed (fan type load)
Torque inversely proportional to
speed (constant power type load)
Different characteristics of dc motor
• DC shunt motor
Continue..
• DC series Motor : -
Compound motor
Induction Motor
Double cage motor
Single Phase Induction Motor
Different types of characteristics
AC series Motor
Elevator
• A machine consisting of an endless belt with
scoops attached, used for raising grain to an
upper side for storage.
Types of Elevator
Elevator
Hydraulic
With Hole
Elevator
Without Hole
Elevator
With Rope
Elevator
Rope or
Traction
Elevator
With machine
elevator
Geared
Elevator
Geared
Elevator
Without
machine
Elevator
Hydraulic Elevator
Continue….
Advantages & Disadvantages
• Cost is low
• Maintenance cost is low
Disadvantages
• Max. speed is 1 m/s
• Efficiency low
• Max travel distance 18 m
Traction Elevator
• Gear Elevator
Continue..
• Gearless Elevator
Continue..
Advantages & Disadvantages
• Low power consumption
• Speed is good
• Cost is low
Disadvantages
• Big space
• Maintained is complex
Comparison
Sr no Description Hydraulic Traction
1 Capital Cost Low High
2 Maintance Cost Low High
3 Speed Low High
4 Travel Distance Very Short Very Long
5 Consumption of
energy
High Low
6 Application Only For 4 to 5
floor
High rise building
FACTORS AFFECTING THE SELECTION
OF DRIVE
• LIMIT OF SPEED RANGE
• EFFICIENCY
• BRAKING
• STARTING REQUIREMENTS
• POWER FACTOR
• LOAD FACTOR
• AVAILABILITY OF SUPPLY
• ECONOMICAL ASPECTS
SELECTION OF MOTOR BASED ON
LOAD VARIATION
• CONTINOUS LOAD
• CONTINOUS VARIABLE LOAD
• PULSATING LOAD
• IMPACT LOADS
• SHORT TIME INTERMITTENT LOAD
• SHORT TIME LOAD
CLASSES OF DUTY AND SELECTION OF
RATING OF MOTOR
• ONCE CYCLE OF VARIATION OF LOAD IS DUTY
• CONTINOUS DUTY
• CONTINOUS DUTY,VARIABLE LOAD
• SHORT TIME DUTY
• INTERMITTENT PERIODIC DUTY
• INTERMITTENT PERIODIC DUTY WITH STARTING
• INTERMITTENT PERIODIC DUTY WITH STARTING
AND BRAKING
POWER LOSSES AND HEATING OF
MOTOR
• COPPER LOSS
• CORE LOSS
• POWER LOSSES CAUSE LOCALISED HEATING
AND RESPONSIBLE FOR TEMPERATURE RISE
OF THE MOTOR
STEADY STATE CONDITION
• FINAL TEMPERATURE RISE IS REACHED WHEN
THE RATE OF PRODUCTION OF HEAT AND
RATE OF HEAT DISSIPATION ARE EQUAL
CONTINOUS RATING
• CONTINOUS RATING OF A MACHINE IS THAT
RATING FOR WHICH THE TEMPERATURE RISE
IS JUST BELOW THE PERMISSIBLE VALUE OF
TEMPERATURE RISE
HEATING AND COOLING CURVES
• A SMALLER TIME CONSTANT IS OBTAINED FOR
GOOD VENTILATION
• THE TIME CONSTANT IS INVERSELY
PROPORTIONAL TO SPECIFIC HEAT
DISSIPATION
• COOLING TIME CONSTANT IS THE TIME
REQUIRED TO COOL THE MACHINE
SELECTION OF POWER RATING FOR
DRIVE MOTORS
• CONTINOUS LOAD
• CONTINOUS RATING SPECIFIES THE
MAXIMUM LOAD THAT THE MOTOR CAN TAKE
OVER A PERIOD FOR TIME
• CONTINOUS VARIABLE LOAD
• CLASS OF DUTY IS SELECTED ON BASED ON
AVERAGE POWER OR CURRENT
SELECTION OF MOTOR FOR
INDUSTRIAL APPLICATIONS
• STEEL ROLLING MILLS
• DC MOTOR WITH WARD LEONARD SYSTEM
• AC COMMUTATOR MOTORS
• ACCURATE TORQUE AND SPEED CONTROL
CRANES AND HOISTS
• SERIES MOTORS
• GOOD STARTING TORQUE
• ELECTRIC BRAKING AT LOW SPEED IS POSSIBLE
TEXTILE INDUSTRY
• MODERATE STARTING TORQUE
• CONSTANT SPEED
• HIGH TORQUE SQUIRREL CAGE INDUCTION
MOTOR IS PREFFERED
COAL AND MINNING INDUSTRY
• COAL CUTTING OR DRILLING REQUIRES
COSTANT SPEED AND HIGH STARTING TORQUE
• SQUIRREL CAGE MOTORS ARE PREFFERED
• CENTRIFUGAL PUMPS ARE USED IN MINNING
FOR PUMPING WATER.
• HIGH TORQUE SQUIRREL CAGE ARE SELECTED
IMPORTANT QUESTIONS -TWO MARKS
• DRAW THE FUNCTIONAL FUNCTIONAL
DIAGRAM OF AN ELECTRICAL DRIVE SYSTEM
• GIVE ANY TWO FACTORS THAT INFLUENCE THE
CHOICE OF ELECTRICAL DRIVES
• MENTION THE USAGE OF DIFFERENT TYPES OF
MOTORS WITH APPLICATION IN TEXTILE MILL
• WHAT IS MEANT INTERMITTENT DUTY
• LIST ANY FOUR ADVANTAGES OF ELECTRIC
DRIVES
IMPORTANT QUESTIONS -TWO MARKS
• WHAT IS MEANT BY ELECTRIC DRIVE
• DEFINE CONTINOUS RATING OF A MOTOR
• WHAT IS OVERLOAD CURRENT CAPABILITY OF
MOTOR
• DEFINE COOLING TIME CONSTANT OF A
MACHINE
• NAME ANY FOUR CLASSES OF DUTY
IMPORTANT QUESTIONS -SIXTEEN
MARKS
• DERIVE AN EXPRESSION FOR A THERMAL
MODEL OF MOTOR FOR HEATING AND
COOLING.ALSO DRAW THE HEATING AND
COOLING CURVE
• EXPLAIN THE DIFFERENT CLASSES OF MOTOR
DUTY WITH NEAT SKETCH
• EXPLAIN THE VARIOUS FACTORS INFLUENCING
THE CHOICE OF ELECTRICAL DRIVE
IMPORTANT QUESTIONS -SIXTEEN
MARKS
• PROBLEMS DISCUSSED IN THE CLASS
COMPARISON BETWEEN AC AND DC
DRIVE
S.NO D.C.DRIVE A.C DRIVE
1 SPEED TORQUE CAN BE ACHIEVED EASILY IT IS NOT EASTY TO ADJUST
SPEED TORQUE CURVES
2 SELF STARTING NOT SELF STARTING
3 FREQUENT MAINTENANCE IS REQUIRED LESS MAINTENANCE
4 COSTLY CHEAPER
5 RECTIFYING CIRCUIT IS NECESSARY NO NEED
FOUR QUADRANT OPERATION
QUADRAN
T
POLARITY OF
VOLTAGE
POLARITY OF
CURRENT
NATURE OF OPERATION
I POSITIVE POSITIVE FORWARD MOTORING
II POSITIVE NEGATIVE FORWARD REGENERATION
III NEGATIVE NEGATIVE REVERSE MOTORING
IV NEGATIVE POSITIVE REVERSE REGENERATION

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Electrical drives and_controls

  • 3. ELECTRICAL DRIVE • A UNIT CONSITING OF AN • ELECTRICAL MOTOR • ENERGY TRANSMITTING SHAFT • CONTROL EQUIPMENT
  • 4. DRIVE SYSTEM • COMBINATION OF • ELECTRICAL DRIVE AND CORRESPONDING LOAD
  • 5. ADVANTAGES • FEASIBLE CONTROL CHARACTERISTICS • AVAILABLE IN WIDE RANGE OF SPEED TORQUE AND POWER • HIGHER EFFICIENCY • LOWER NOISE • CLEANER OPERATION • LOW MAINTENANCE REQUIREMENTS • ELECTRIC ENERGY IS EASY TO TRANSPORT
  • 7. Ac & Dc Drives
  • 9. Compression of AC and DC Drives
  • 10. TYPES OF ELECTRICAL DRIVES • GROUP DRIVE • INDIVIDUAL DRIVE • MULTIMOTOR DRIVE
  • 12. GROUP DRIVE DRIVE CONSISTS OF ONLY ONE ELECTRIC MOTOR WHICH DRIVES SEVERAL MACHINES ADVANTAGE • RATING OF AN ELECTRICAL DRIVE CAN BE SMALLER DISADVANTAGE • IF ELECTRIC MOTOR IS SUBJECTED TO ANY FAULT ALL THE EQUIPMENTS BECOME IDLE • APPEARANCE IS NOT GOOD • LAYOUT IS COMPLICATED • ALL SYSTEM HAS LOWER EFFICIENCY • CAUSES OF ACCIDENT
  • 13. Individual Drives • Most common drive. A single motor is dedicated to each load. Applications include hard disk drives, washers, dryers, fans.
  • 14. INDIVIDUAL DRIVE  Advantages • IF A SINGLE MOTOR IS USED TO DRIVE A SINGLE MACHINE AND ALL THE MECHANISMS BELONGING TO THE SAME MACHINE. • LAYOUT IS GOOD • IMPROVED A POWER FACTOR • AUTOMATIC CONTROL • CONTROLING A SPEED IS EASY • USER FRINDLY • RELAIBLE DRIVE  DISADVANTAGE • DUE TO POWER LOSS ,THE EFFICIENCY OF SUCH DRIVE IS ALSO POOR
  • 15. MULTIMOTOR DRIVE • A SEPARATE MOTOR IS PROVIDED FOR DRIVING THE SEPARATE MECHANISM • ADVANTAGES • INCREASE THE OVERALL PRODUCTIVITY
  • 16. Compression of Group Drives and Individual Drives Sr NO. Points Group Drives Individual Drives 1 Capital Cost Low High 2 Efficiency Low High 3 Flexibility Low High 4 Reliability Low High 5 Speed Not Constant Constant 6 Power factor Low Good 7 Space High Low 8 Heavy load Difficult Easy
  • 19. Components of Torque • Frictional Torque(Tf):- When any drives rotate then friction is produces so it oppose torque • Windage Torque(Tw) :- When motor rotate then it oppose a wind force • Useful Torque :Tu= Tf - Tw
  • 20. Different Load Characteristic • 1. Constant torque type load. • 2. Torque proportional to speed (generator type load) • 3. Torque proportional to square of the speed (fan type load) • 4. Torque inversely proportional to speed (constant power type load)
  • 21. Continue.. • 1. Constant Torque Characteristic:
  • 22. Torque proportional to speed (generator type load)
  • 23. Torque proportional to square of the speed (fan type load)
  • 24. Torque inversely proportional to speed (constant power type load)
  • 25. Different characteristics of dc motor • DC shunt motor
  • 31. Different types of characteristics
  • 33. Elevator • A machine consisting of an endless belt with scoops attached, used for raising grain to an upper side for storage.
  • 34. Types of Elevator Elevator Hydraulic With Hole Elevator Without Hole Elevator With Rope Elevator Rope or Traction Elevator With machine elevator Geared Elevator Geared Elevator Without machine Elevator
  • 37. Advantages & Disadvantages • Cost is low • Maintenance cost is low Disadvantages • Max. speed is 1 m/s • Efficiency low • Max travel distance 18 m
  • 41. Advantages & Disadvantages • Low power consumption • Speed is good • Cost is low Disadvantages • Big space • Maintained is complex
  • 42. Comparison Sr no Description Hydraulic Traction 1 Capital Cost Low High 2 Maintance Cost Low High 3 Speed Low High 4 Travel Distance Very Short Very Long 5 Consumption of energy High Low 6 Application Only For 4 to 5 floor High rise building
  • 43. FACTORS AFFECTING THE SELECTION OF DRIVE • LIMIT OF SPEED RANGE • EFFICIENCY • BRAKING • STARTING REQUIREMENTS • POWER FACTOR • LOAD FACTOR • AVAILABILITY OF SUPPLY • ECONOMICAL ASPECTS
  • 44. SELECTION OF MOTOR BASED ON LOAD VARIATION • CONTINOUS LOAD • CONTINOUS VARIABLE LOAD • PULSATING LOAD • IMPACT LOADS • SHORT TIME INTERMITTENT LOAD • SHORT TIME LOAD
  • 45. CLASSES OF DUTY AND SELECTION OF RATING OF MOTOR • ONCE CYCLE OF VARIATION OF LOAD IS DUTY • CONTINOUS DUTY • CONTINOUS DUTY,VARIABLE LOAD • SHORT TIME DUTY • INTERMITTENT PERIODIC DUTY • INTERMITTENT PERIODIC DUTY WITH STARTING • INTERMITTENT PERIODIC DUTY WITH STARTING AND BRAKING
  • 46. POWER LOSSES AND HEATING OF MOTOR • COPPER LOSS • CORE LOSS • POWER LOSSES CAUSE LOCALISED HEATING AND RESPONSIBLE FOR TEMPERATURE RISE OF THE MOTOR
  • 47. STEADY STATE CONDITION • FINAL TEMPERATURE RISE IS REACHED WHEN THE RATE OF PRODUCTION OF HEAT AND RATE OF HEAT DISSIPATION ARE EQUAL
  • 48. CONTINOUS RATING • CONTINOUS RATING OF A MACHINE IS THAT RATING FOR WHICH THE TEMPERATURE RISE IS JUST BELOW THE PERMISSIBLE VALUE OF TEMPERATURE RISE
  • 49. HEATING AND COOLING CURVES • A SMALLER TIME CONSTANT IS OBTAINED FOR GOOD VENTILATION • THE TIME CONSTANT IS INVERSELY PROPORTIONAL TO SPECIFIC HEAT DISSIPATION • COOLING TIME CONSTANT IS THE TIME REQUIRED TO COOL THE MACHINE
  • 50. SELECTION OF POWER RATING FOR DRIVE MOTORS • CONTINOUS LOAD • CONTINOUS RATING SPECIFIES THE MAXIMUM LOAD THAT THE MOTOR CAN TAKE OVER A PERIOD FOR TIME • CONTINOUS VARIABLE LOAD • CLASS OF DUTY IS SELECTED ON BASED ON AVERAGE POWER OR CURRENT
  • 51. SELECTION OF MOTOR FOR INDUSTRIAL APPLICATIONS • STEEL ROLLING MILLS • DC MOTOR WITH WARD LEONARD SYSTEM • AC COMMUTATOR MOTORS • ACCURATE TORQUE AND SPEED CONTROL
  • 52. CRANES AND HOISTS • SERIES MOTORS • GOOD STARTING TORQUE • ELECTRIC BRAKING AT LOW SPEED IS POSSIBLE
  • 53. TEXTILE INDUSTRY • MODERATE STARTING TORQUE • CONSTANT SPEED • HIGH TORQUE SQUIRREL CAGE INDUCTION MOTOR IS PREFFERED
  • 54. COAL AND MINNING INDUSTRY • COAL CUTTING OR DRILLING REQUIRES COSTANT SPEED AND HIGH STARTING TORQUE • SQUIRREL CAGE MOTORS ARE PREFFERED • CENTRIFUGAL PUMPS ARE USED IN MINNING FOR PUMPING WATER. • HIGH TORQUE SQUIRREL CAGE ARE SELECTED
  • 55. IMPORTANT QUESTIONS -TWO MARKS • DRAW THE FUNCTIONAL FUNCTIONAL DIAGRAM OF AN ELECTRICAL DRIVE SYSTEM • GIVE ANY TWO FACTORS THAT INFLUENCE THE CHOICE OF ELECTRICAL DRIVES • MENTION THE USAGE OF DIFFERENT TYPES OF MOTORS WITH APPLICATION IN TEXTILE MILL • WHAT IS MEANT INTERMITTENT DUTY • LIST ANY FOUR ADVANTAGES OF ELECTRIC DRIVES
  • 56. IMPORTANT QUESTIONS -TWO MARKS • WHAT IS MEANT BY ELECTRIC DRIVE • DEFINE CONTINOUS RATING OF A MOTOR • WHAT IS OVERLOAD CURRENT CAPABILITY OF MOTOR • DEFINE COOLING TIME CONSTANT OF A MACHINE • NAME ANY FOUR CLASSES OF DUTY
  • 57. IMPORTANT QUESTIONS -SIXTEEN MARKS • DERIVE AN EXPRESSION FOR A THERMAL MODEL OF MOTOR FOR HEATING AND COOLING.ALSO DRAW THE HEATING AND COOLING CURVE • EXPLAIN THE DIFFERENT CLASSES OF MOTOR DUTY WITH NEAT SKETCH • EXPLAIN THE VARIOUS FACTORS INFLUENCING THE CHOICE OF ELECTRICAL DRIVE
  • 58. IMPORTANT QUESTIONS -SIXTEEN MARKS • PROBLEMS DISCUSSED IN THE CLASS
  • 59. COMPARISON BETWEEN AC AND DC DRIVE S.NO D.C.DRIVE A.C DRIVE 1 SPEED TORQUE CAN BE ACHIEVED EASILY IT IS NOT EASTY TO ADJUST SPEED TORQUE CURVES 2 SELF STARTING NOT SELF STARTING 3 FREQUENT MAINTENANCE IS REQUIRED LESS MAINTENANCE 4 COSTLY CHEAPER 5 RECTIFYING CIRCUIT IS NECESSARY NO NEED
  • 60. FOUR QUADRANT OPERATION QUADRAN T POLARITY OF VOLTAGE POLARITY OF CURRENT NATURE OF OPERATION I POSITIVE POSITIVE FORWARD MOTORING II POSITIVE NEGATIVE FORWARD REGENERATION III NEGATIVE NEGATIVE REVERSE MOTORING IV NEGATIVE POSITIVE REVERSE REGENERATION