SlideShare a Scribd company logo
1 of 9
Download to read offline
Hindawi Publishing Corporation
International Journal of Polymer Science
Volume 2012, Article ID 907049, 8 pages
doi:10.1155/2012/907049
Research Article
Physical Properties of Soy-Phosphate Polyol-Based Rigid
Polyurethane Foams
Hongyu Fan,1 Ali Tekeei,2 Galen J. Suppes,2 and Fu-Hung Hsieh1
1 Department of Biological Engineering, University of Missouri-Columbia, 248 AE Building, Columbia, MO 65211, USA
2 Department of Chemical Engineering, University of Missouri-Columbia, W2033 Lafferre Hall, Columbia, MO 65211, USA
Correspondence should be addressed to Fu-Hung Hsieh, hsiehf@missouri.edu
Received 28 October 2011; Accepted 21 December 2011
Academic Editor: Jose Ramon Leiza
Copyright © 2012 Hongyu Fan et al. This is an open access article distributed under the Creative Commons Attribution License,
which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
Water-blown rigid polyurethane (PU) foams were made from 0–50% soy-phosphate polyol (SPP) and 2–4% water as the blowing
agent. The mechanical and thermal properties of these SPP-based PU foams (SPP PU foams) were investigated. SPP PU foams with
higher water content had greater volume, lower density, and compressive strength. SPP PU foams with 3% water content and 20%
SPP had the lowest thermal conductivity. The thermal conductivity of SPP PU foams decreased and then increased with increasing
SPP percentage, resulting from the combined effects of thermal properties of the gas and solid polymer phases. Higher isocyanate
density led to higher compressive strength. At the same isocyanate index, the compressive strength of some 20% SPP foams was
close or similar to the control foams made from VORANOL 490.
1. Introduction
Polyurethanes (PU) are important chemical products and
over three quarters of the PU are consumed in the form of
foams globally [1]. Isocyanates and polyols are two major
components in polyurethane (PU) production, and they
both rely on petroleum as feedstocks [2–4]. In recent years,
various factors motivate foam researchers to investigate po-
tential and renewable resources as feedstocks of polyols.
United States is a major producer of soybean oils and the
price of soybean oil is forecasted to be relatively stable, rang-
ing near $9.20–9.25 per bushel in the next decade [5]. Besid-
es, refined soybean oils contain more than 99% triglycerid-
es with active sites amenable to chemical reactions [6].
Therefore, soybean oil (SBO) is one of the most promising
biobased resources as a feedstock of polyols for PU manufac-
ture. Several synthetic approaches have been reported to
introduce hydroxyl groups to the triglycerides: (1) hydro-
formylation followed by hydrogenation [7], (2) epoxidation
followed by oxirane opening [8–10], (3) ozonolysis followed
by hydrogenation [11, 12], and (4) microbial conversion
[13]. It has been reported that flexible and rigid PU foams
could be made with a mixture of petroleum polyol and soy-
bean oil-based polyols [14–16].
Soy-phosphate polyol (SPP) is made from the SBO-de-
rived epoxides with the presence of phosphate acid as cata-
lyst by acidolysis reaction. Normally, the acidolysis reaction
is carried out by mixing SBO-derived epoxides, o-phosphate
acid (o-H3PO4), water, and polar solvents, and the oligomer-
ization occurs instantly to produce clear, viscous, homogene-
ous SPP with a low acid value and high average functionality.
In this reaction, SBO-derived epoxide is able to directly react
with water to form diols because of their high reactivity
through cleavage of the oxirane ring [17]. Phosphoric acid
not only catalyzes ring-opening reaction but also is chemical-
ly involved to become part of the polyol [18, 19]. Guo et al.
[19, 20] prepared SPP by using water and a significant
amount of polar solvents to obtain high hydroxyl functional-
ity while keeping the final acid value low.
The distilled water, acting as blowing agent, reacts with
isocyanate to generate carbon dioxide, which blows the re-
actant mixture to form a cellular structure. It is an important
parameter that influences the properties and performance of
rigid PU foams. By varying the amount of distilled water,
Thirumal et al. [21] studied the effect of foam density on the
properties of rigid PU foams made from a petroleum polyol.
They found that the strength properties increase with the in-
crease in density of the foams and their relationship can
2 International Journal of Polymer Science
be roughly depicted by the Power law [22, 23]. Campanella
et al. [24] analyzed the effect of foaming variables, such as
water content, polyol reactivity, catalyst, surfactant, and iso-
cyanate, on the structure and properties of soybean oil-based
PU foams. Water was used as a reactive blowing agent to
produce CO2 with isocyanate. They found that an increase in
the water content produced more CO2 and resulted in a larg-
er foam volume as well as lower foam density. Also, the foam
morphology was influenced by the water content. An in-
crease in the water content produced rigid PU foams with
thinner foam cell walls and larger foam cells, changing the
density and morphology of the foams.
Isocyanate, which is derived from petroleum, is another
critical component in PU production. Its amount (or the iso-
cyanate index) and property greatly affected the performance
of PU foams [25, 26]. Guo et al. [27] investigated effect of
isocyanate index (ranging from 110 to 130) on compressive
strength of rigid PU foams made from soybean-oil-based
polyol. They found that compressive strength of soy-polyol-
based foams varied proportionally with isocyanate index
when isocyanate index was over 100, indicating that the
mechanical property of rigid foams could be modified by
altering the amount of isocyanate used in the foaming for-
mulation. They concluded that excess isocyanate used in the
foam formulation gave rise to a more rigid structure in rigid
PU foams because of the more complete conversion of OH
groups in polyols and the reaction of isocyanate with mois-
ture in the air. Tu et al. [28] studied the physical properties of
water-blown rigid PU foams containing epoxidized soybean
oil with an isocyanate index ranging from 50 to 110. They
reported that the foam density decreased when the isocya-
nate index decreased to 60, but a sharp increase in density
occurred at isocyanate index 50 due to foam shrinkage. Also,
the compressive strength decreased with decreasing isocya-
nate index. Decreasing the isocyanate index would reduce
isocyanate and meanwhile increase the bio-based content in
PU formulations. In this study, the objective was to investi-
gate the effect water (blowing agent) content and isocyanate
index on the physical properties of SPP PU foams.
2. Materials and Methods
2.1. Materials. The petroleum-based polyol and isocyanate
used in this study were VORANOL 490 and PAPI 27, res-
pectively. Both were obtained from Dow Chemical Co. (Mid-
land, MI). Their specifications are shown in Tables 1 and
2, respectively. Soy-phosphate polyol (SPP) was prepared at
the University of Missouri and its specification is shown
in Table 3. It was made by an acidolysis reaction as shown
in Figure 1 [18]. Full-epoxidized soybean oil (7.0% oxirane,
Vikoflex 7170, Arkema, King of Prussia, PA) was reacted with
1.5% o-H3PO4 (85% aqueous from Fisher Scientific), added
drop wise in a beaker under vigorous mechanical stirring at
room temperature for 5 min [18]. Dimethylcyclohexylamine
and pentamethyldiethylenetriamine were used as catalysts.
They were from Sigma-Aldrich (St. Louis, MO). Dabco DC
5357 (Air Products and Chemicals, Allentown, PA) was used
as a surfactant.
Table 1: Specifications of polymeric isocyanate PAPI 27 [29].
Properties Values
Density, g/mL at 25◦
C 1.23
Average molecular weight 340
Functionality 2.7
NCO content by weight, % 31.4
Viscosity, cps at 25◦
C 150–220
Acidity, % 0.017
Vapor pressure, mm Hg at 25◦
C <10−5
Decomposition point ◦
C 230
Table 2: Specifications of VORANOL 490 [30].
Properties Values
Density, g/cm3 1.11
Hydroxyl number, mg KOH/g 484.8
Functionality 4.3
Average molecular weight, g 460
Flash point, 0◦
C 31.4
Water content, % 0.007
Viscosity, mPa.s (at 25◦
C) 6180
Table 3: Specifications of soy-phosphate polyol [18].
Properties Values
Hydroxyl number, mg KOH/g 240
Viscosity, mPa·s (at 25◦
C) 3946.8
Acid number 0.5
2.2. Experimental Design and Foaming Formulations. This
experiment consisted of two stages. In the first stage, the ef-
fect of water content (2, 3, and 4%) with different soy-phos-
phate polyol (SPP) percentages (0, 10, 20, 30, 40, and 50%)
on the properties of rigid PU foams were studied. Table 4
shows the foaming formulations for rigid SPP-based polyur-
ethane foams (SPP PU foams). Based on the results obtained
from the first stage, the water content was fixed at 3% at the
second stage to study the effect of isocyanate index and SPP
percentage on the properties of SPP PU foams. The formula-
tions are shown in Table 5.
2.3. Foam Preparation. The water-blown rigid polyurethane
foams were made through one-shot and free-rising method.
A total of 100 g of VORANOL 490 and soy-polyol mixture
were weighed in a plastic container. Other B-side compo-
nents such as water, catalysts, and surfactant were added suc-
cessively and all B-side materials were mixed with an electric
mixer at 3450 rpm for 2 min. The mixture was allowed to
degas for 2 min. Thereafter, preweighed isocyanate (A-side
material) was added rapidly and mixed at the same speed for
10 s. Then, the reacting mixture was poured quickly into a
wooden mold (11.4 × 11.4 × 21.6 cm) with aluminum lining
and the foam was allowed to free-rise and set at ambient
International Journal of Polymer Science 3
O
O
O
O
O
O
O
O
O
O O O
HO
P
O
OH
O
HO
OH
OH
OH
H
O
ESBO o-Phosphoric acid
H2O
H+
H3PO4+
Phosphate ester
Figure 1: Schematic representation of soy-phosphate formation.
Table 4: Foaming formulation of rigid polyurethane foams with different soy-phosphate polyol percentages.
Ingredients Parts by weighta
B-side materials Control PU foams SPP PU foams
VORANOL 490
(petroleum-based polyol)
100 90, 80, 70, 60, 50
Soy-phosphate poyol (soybean
oil-based polyol)
0 10, 20, 30, 40, 50
Dimethylcyclohexylamine
(gelling catalyst)
0.84 0.84
Pentamethyldiethylenetriamine
(blowing catalyst)
1.26 1.26
Dabco DC 5357 (surfactant) 2.5 2.5
Distilled water (blowing agent) 2.0, 3.0, 4.0 2.0, 3.0, 4.0
A-side material
Isocyanate indexb
of PAPI 27 110 110
aAll recipes and calculations are based on 100 total parts by weight of polyol, which conventionally dictates that the sum of all polyols adds up to 100 parts.
bThe amount of isocyanate is based on the isocyanate index. The isocyanate index is the amount of isocyanate used relative to the theoretical equivalent
amount.
Table 5: Foaming formulation of rigid polyurethane foams with different isocyanate indices.
Ingredients Parts by weighta
B-side materials Control PU foams SPP PU foams
VORANOL 490
(petroleum-based polyol)
100 80, 50
Soy-phosphate poyol (soybean
oil-based polyol)
0 20, 50
Dimethylcyclohexylamine
(gelling catalyst)
0.84 0.84
Pentamethyldiethylenetriamine
(blowing catalyst)
1.26 1.26
Dabco DC 5357 (surfactant) 2.5 2.5
Distilled water (blowing agent) 3.0 3.0
A-side material
Isocyanate indexb
of PAPI 27 70, 80, 90, 100, 110 70, 80, 90, 100, 110
aAll recipes and calculations are based on 100 total parts by weight of polyol, which conventionally dictates that the sum of all polyols adds up to 100 parts.
bThe amount of isocyanate is based on the isocyanate index. The isocyanate index is the amount of isocyanate used relative to the theoretical equivalent
amount.
conditions (23◦
C) for 7 days before measurement except
thermal conductivity which was conducted within 24–48 h.
2.4. Foam Property Measurements. The apparent density of
foam samples was measured according to the American So-
ciety of Testing Materials (ASTM) designation: D1622-08
(2008) [31]. The apparent thermal conductivity of rigid
foams (20× 20×2.5 cm) was determined according to ASTM
designation: C518-10 [32] and was tested by a Fox 200
heat flow meter instrument (LaserComp, Wakefield, MA),
after foam curing at room temperature (25◦
C) for 24–48 h.
The compressive strength was determined according to
ASTM Designation: D1621-10 [33] by a TA.HDi Texture
4 International Journal of Polymer Science
Analyzer (Texture Technologies Corp., Scarsdale, NY). The
compressive strength was also tested after foam was stored
seven days at room temperature. The dimension of the speci-
men in both density and compressive strength was 6.35 ×
6.35×3.81 cm. Five specimens per sample were measured and
the average was reported.
3. Results and Discussion
3.1. Effect of Water Content
3.1.1. Density. Figure 2 shows the effect of soy-phosphate
polyol (SPP) percentage on the density of rigid PU foams
with different water contents. At 2% water content, the den-
sity of PU foams decreased slightly with increasing SPP per-
centage. Because SPP has a lower hydroxyl number (OH
number of 240) than the petroleum-based polyol, VORA-
NOL 490 (OH number of 490), a higher percentage of SPP
would require less isocyanate in the foam formulation. Fur-
thermore, when the water content was fixed at 2%, the same
amount of carbon dioxide was generated in the PU foams.
Thus, all foam volumes remained essentially the same and
the density of foams decreased slightly with an increase in
SPP percentage. However, at 3% water content, the density
of foams did not change significantly with increasing SPP
percentage. In principle, higher water content in the foaming
formulation process generated more volume or amount of
carbon dioxide gas [34]. More carbon dioxide forced the cell
walls of the foams to become thinner, causing a weaker three-
dimensional network, which led to decreased closed cell
percentage (Figure 3) [35–37]. Even though less isocyanate
was present to take part in foaming with increasing SPP per-
centage, the foam volume still decreased due to increase in
the open cell percentage. The effects of both decreasing
amount of isocyanate and foam volume caused the density to
remain more or less the same. At 4% water content, the den-
sity of foams did not change significantly except the foam
with 50% SPP replacement. This was caused by the same rea-
son as 3% water content, which was discussed above. When
SPP replacement reached 50%, the closed cell content was
only 60% (Figure 3) resulting in a much lower volume
compared to other replacements. Therefore, the foam with
50% SPP replacement displayed a slightly higher density.
3.1.2. Closed Cell Percentage and Thermal Conductivity. The
effect of SPP percentage on the closed cell percentage and
thermal conductivity of rigid PU foams with different water
contents was shown in Figures 3 and 4, respectively. In the
foaming process, water reacted with isocyanate to produce
carbon dioxide, which expanded the gelling polymer creating
many small cells in the foam. At the same water content, the
closed cell percentage of PU foams decreased with increasing
SPP percentage. The functional hydroxyl groups of SPP were
secondary, while in VORANOL 490 they were primary [38,
39]. It is known that the primary hydroxyl groups react three
times faster than secondary groups with isocyanate [37, 40].
The lower reactivity between the SPP and isocyanate might
have diminished the foam cell strength and meanwhile given
SPP (%)
35
40
45
50
55
60
65
70
0 10 20 30 40 50
Density(kg/m3)
2% H2O
3% H2O
4% H2O
Figure 2: Effect of SPP percentage on density of rigid PU foams
with different water contents.
Closedcell(%)
50
60
70
80
90
100
SPP replacement (%)
0 10 20 30 40 50
2% H2O
3% H2O
4% H2O
Figure 3: Effect of SPP percentage on closed cell percentage of rigid
PU foams with different water contents.
rise to a weaker three-dimensional polymer network of cell
walls to hold the pressure of carbon dioxide trapped in the
cells. Therefore, with an increase of SPP percentage, the clos-
ed cell percentage in PU foams decreased.
The closed cell percentage decreased with increase in the
water content. This was because at a higher water content,
more carbon dioxide was generated leading to a larger foam
volume and thinner cell walls. Thinner cell walls and higher
gas volume might have weakened foam cell walls resulting in
a lower closed cell percentage.
In Figure 4, at 2 to 4% water content, the thermal con-
ductivity decreased from 0 to 20 or 30% SPP percentage and
then increased. The thermal conductivity was mainly affected
International Journal of Polymer Science 5
SPP (%)
Thermalconductivity(W/mk)
0.025
0.026
0.027
0.028
0.029
0.03
0.031
0.032
0 10 20 30 40 50
2% H2O
3% H2O
4% H2O
Figure 4: Effect of SPP percentage on thermal conductivity of rigid
PU foams with different water contents.
by two factors: the conduction of the polymer phase and con-
vection of the gas trapped in the cells [37, 41]. With
increasing SPP percentage in the foam formulation process,
less isocyanate was present to participate in the polymeri-
zation leading to less polymer phase. Therefore, the thermal
conductivity was reduced when increasing the SPP percen-
tage from 0 to 20 or 30%. On the other hand, the amount
of carbon dioxide trapped in the foams decreased with in-
creasing SPP percentage due to lower closed cell percentage
(Figure 3). Carbon dioxide has a lower thermal conductivity
(∼0.0146 W/mK) than air (∼0.024 W/mK) at room temper-
ature [42]. The thermal conductivity of SPP PU foams was
contributed by both polymer phase and gas phase. When the
SPP was higher than 20 or 30%, the effect of decreasing clos-
ed cells (less carbon dioxide in the foam) might have exceed-
ed the effect of decreasing polymer phase. This led to a higher
thermal conductivity.
It is interesting to note that the thermal conductivity of
foams at 3% water content was lower than those at 2% and
followed by those at 4% at the same SPP percentage. As men-
tioned above, thinner cell walls (also less polymer phase) or
higher closed cell percentage contributes to a lower thermal
conductivity. Higher water content produced more gas,
larger foam volume, and, therefore, thinner cell walls in the
foam. At 4% water content, foams had the lowest closed cell
percentage but more gas volume. At 2% water content, foams
had the highest closed cell percentage but the lease amount
of carbon dioxide trapped in the cells as well as the thickest
cell wall. It appears foams at 3% water content had the lowest
thermal conductivity was due to the balanced effects from the
closed cell percentage and amount if gas trapped in the cells.
3.1.3. Compressive Strength. Figure 5 shows the effect of SPP
percentage on the compressive strength of rigid PU foams
with different water contents. At 2% water content, the com-
pressive strength decreased with increasing SPP percentage.
Compressivestrength(kPa)
200
250
300
350
400
450
500
550
600
650
700
SPP (%)
0 10 20 30 40 50
2% H2O
3% H2O
4% H2O
Figure 5: Effect of SPP percentage on compressive strength of rigid
PU foams with different water contents.
Density and the number of cross-links of polymer network
are two main factors that affect property of compressive
strength of PU foams. Higher density and/or more cross-
links give rise to a higher compressive strength [43, 44]. As
the SPP percentage increased, less isocyanate was present in
foaming. Therefore, fewer cross-links were generated by the
reaction of hydroxyl and isocyanate functional groups [15,
45]. In addition, the foam density decreased slightly as the
SPP percentage increased (Figure 2). Therefore, with increas-
ing SPP percentage, the compressive strength decreased, due
to both decreases of cross-links and density in PU foams.
Increasing the water content from 2 to 4% reduced the
compressive strength (Figure 5). This was mainly due to the
effect of water content on the foam density—higher density
would result in higher compressive strength. As shown in
Figure 2, the density of foams at 2% water content was higher
than at 3% and followed by at 4%. Therefore, the compres-
sive strength of foams followed the same order.
In summary, the water content had a significant effect on
the physical properties of SPP PU foams. Higher water con-
tent generated more carbon dioxide. Therefore, foams had
larger volume, lower density, as well as lower compressive
strength. Based on the previous results, SPP rigid PU foams
with 3% water content had the best thermal conductivity,
medium density, and compressive strength. Therefore, the
effect of isocyanate index was investigated at 3% water con-
tent.
3.2. Effect of Isocyanate Index
3.2.1. Density. Figure 6 shows the effect of isocyanate index
on the density of rigid PU foams at 20 and 50% SPP. As
shown, with the exception of 50% SPP PU foam at index 70,
foam density increased when increasing the isocyanate index.
Increasing isocyanate index raised the actual amount of iso-
cyanate in the polymerizing reaction, thereby increasing
6 International Journal of Polymer Science
Isocyanate index
34
36
38
40
42
44
46
48
50
70 80 90 100 110
Denity(kg/m3)
100% V490
20% SPP
50% SPP
Figure 6: Effect of different isocyanate index on density of rigid PU
foams with different SPP percentages.
Isocyanate index
Compressivestrength(kPa)
50
100
150
200
250
300
350
400
450
500
100% V490
20% SPP
50% SPP
70 80 90 100 110
Figure 7: Effect of different isocyanate index on compressive
strength of rigid PU foams with different SPP percentages.
the total amount of polymer network [46]. On the other
hand, the foam volume was dictated by the amount of car-
bon dioxide generated by the reaction of water and isocya-
nate. This reaction was independent of the isocyanate index
since isocyanate was not limiting when reacting with water.
Therefore, the foam volume did not change with the SPP
percentage which was also observed in the experiment. With
more isocyanate in the foam formulation (increasing iso-
cyanate index), foam density increased.
3.2.2. Compressive Strength. Figure 7 shows the effect of dif-
ferent isocyanate indices on compressive strength of rigid PU
Compressivestrength(kPa)
50
100
150
200
250
300
350
400
450
500
100% V490
20% SPP
50% SPP
28 30 32 34 36 38 40 42 44 46 48 50
Isocyanate density (kg/m2)
Figure 8: Results of compressive strength versus isocyanatye den-
sity.
foams at 20 and 50% SPP. Raising the isocyanate index
increased the compressive strength of foams. This was be-
cause the more the isocyanate used in the foam formulation,
more cross-links were formed from the reaction of isocyanate
and the hydroxyl groups in the polyols. In addition, foam
density increased with the isocyanate index (Figure 6). Both
increases in cross-links and density contributed to higher
compressive strength.
The compressive strength of 50% SPP foam was less than
the 20% SPP foam and both SPP foams were less than the
control (Figure 7). This might be due to the difference in the
reactivity of isocyanate with the hydroxyl groups that were in
the petroleum polyol in the control (primary) and those in
the SPP (secondary). This might have resulted in less cross-
links when increasing the SPP percentage from 0 to 50%. In
addition, the density of control foam was also greater than
the SPP foam leading to higher compressive strength.
3.2.3.Compressive Strength versus Isocyanate Density. Figure 8
displays the results of compressive strength versus isocyanate
density of rigid PU foams. The isocyanate density was cal-
culated by percent of isocyanate multiplying by the density of
PU foams (Table 6). As shown, at the same SPP percentage,
higher isocyanate density foams were harder or had higher
compressive strength. While the compressive strengths of
50% SPP PU foams were always inferior to those of 100%
VORANOL 490 PU foams, it is interesting to note that some
20% SPP PU foams were close or similar to control in com-
pressive strength at the same isocyanate density.
4. Conclusion
In summary, water-blown rigid polyurethane foams were
produced by combining 0 to 50% soy-phosphate polyol
(SPP) with petroleum-based-polyol VORANOL 490 using
International Journal of Polymer Science 7
Table 6: Calculation of isocyanate density.
SPP
Isocyanate
index
Foam
density
(kg/m3)
Theoretical
isocyanate
amount (g)
Actual
isocyanate
amount (g)
Isocyanate
mass fraction
Isocyanate density
(kg/m3) = Foam
density ×
isocyanate mass
fraction
Compressive
strength (kPa)
0
110 48.29 176.62 176.62 1 48.29 461.99
100 44.25 160.57 160.57 1 44.25 424.79
90 41.97 144.50 144.50 1 41.97 376.59
80 38.5 128.45 128.45 1 38.50 347.71
70 35.77 112.40 112.40 1 35.77 324.48
20%
110 45.62 176.62 163.73 0.93 42.29 379.04
100 43.40 160.57 148.85 0.93 40.23 346.97
90 39.65 144.50 133.97 0.93 36.76 313.95
80 36.88 128.45 119.08 0.93 34.19 253.47
70 36.39 112.40 104.20 0.93 33.73 197.40
50%
110 45.40 176.62 144.40 0.82 37.12 264.28
100 41.87 160.57 131.28 0.82 34.23 232.98
90 39.36 144.50 118.15 0.82 32.18 167.07
80 36.98 128.45 105.02 0.82 30.23 147.29
70 47.18 112.40 91.88 0.82 38.56 84.15
2–4% water as the blowing agent. The results showed that
the water content significantly affected the physical proper-
ties of the final SPP PU foams, such as density, compressive
strength, and thermal conductivity—lowest water content
produced foams with the least volume but the highest density
and compressive strength. The lowest thermal conductivity
was observed in SPP foams at 3% water content. Because the
hydroxyl number of SPP was lower than VORANOL 490,
compressive strength of SPP foams decreased when increas-
ing the SPP percentage in the foaming formulation. Increas-
ing the isocyanate index or isocyanate density raised the com-
pressive strength of SPP foams. At the same isocyanate index,
the compressive strength of some 20% SPP foams was close
or similar to the control foams made from VORANOL 490.
Acknowledgments
The authors thank the United Soybean Board for the finan-
cial support of this study. None of the authors has conflicts
of interest with companies producing VORANOL 490, PAPI
27, Vikoflex 7170 and Dabco DC 5357.
References
[1] G. Avar, “Polyurethanes (PU),” Kunststoffe International, vol.
10, pp. 123–127, 2008.
[2] G. Woods, The ICI Polyurethane Book, John Wiley & Sons, New
York, NY, USA, 2nd edition, 1990.
[3] M. Szycher, Szycher’s Handbook of Polyurethanes, CRC Press,
Florida, Fla, USA, 1999.
[4] H. Ulrich, Introduction to Industrial Polymers, Hanser, New
York, NY, USA, 1982.
[5] Economic Research Service, USDA, “Soybeans and oil crops:
market outlook,” 2010, http://www.ers.usda.gov/Briefing/
SoybeansOilcrops/2010 19baseline.htm.
[6] R. Wool and X. Sun, Bio-Based Polymers and Composites,
Elsevier Academic Press, Mass, USA, 2005.
[7] A. Guo, D. Demydov, W. Zhang, and Z. S. Petrovic, “Polyols
and polyurethanes from hydroformylation of soybean oil,”
Journal of Polymers and the Environment, vol. 10, no. 1-2, pp.
49–52, 2002.
[8] Z. Petrovic, I. Javni, A. Guo, and W. Zhang, “Method of mak-
ing natural oil-based polyols and polyurethanes therefrom,”
US Patent no 6,433,121, 2002.
[9] Z. Lozada, G. J. Suppes, F. H. Hsieh, A. Lubguban, and Y. C. Tu,
“Preparation of polymerized soybean oil and soy-based poly-
ols,” Journal of Applied Polymer Science, vol. 112, no. 4, pp.
2127–2135, 2009.
[10] A. A. Lubguban, Y. C. Tu, Z. R. Lozada, F. H. Hsieh, and G. J.
Suppes, “Noncatalytic polymerization of ethylene glycol and
epoxy molecules for rigid polyurethane foam applications,”
Journal of Applied Polymer Science, vol. 112, no. 4, pp. 2185–
2194, 2009.
[11] Z. S. Petrovi´c, W. Zhang, and I. Javni, “Structure and proper-
ties of polyurethanes prepared from triglyceride polyols by
ozonolysis,” Biomacromolecules, vol. 6, no. 2, pp. 713–719,
2005.
[12] S. S. Narine, X. Kong, L. Bouzidi, and P. Sporns, “Physical pro-
perties of polyurethanes produced from polyols from seed oils:
I. Elastomers,” Journal of the American Oil Chemists’ Society,
vol. 84, no. 1, pp. 55–63, 2007.
[13] C. T. Hou, “Microbial oxidation of unsaturated fatty acids,”
Advances in Applied Microbiology, vol. 41, pp. 1–23, 1995.
[14] Z. S. Petrovi´c, L. Yang, A. Zlatani´c, W. Zhang, and I. Javni,
“Network structure and properties of polyurethanes from soy-
bean oil,” Journal of Applied Polymer Science, vol. 105, no. 5, pp.
2717–2727, 2007.
[15] L. L. Monteavaro, E. O. Da Silva, A. P. O. Costa, D. Samios, A.
E. Gerbase, and C. L. Petzhold, “Polyurethane networks from
formiated soy polyols: synthesis and mechanical characteriza-
tion,” Journal of the American Oil Chemists’ Society, vol. 82, no.
5, pp. 365–371, 2005.
8 International Journal of Polymer Science
[16] J. John, M. Bhattacharya, and R. B. Turner, “Characterization
of polyurethane foams from soybean oil,” Journal of Applied
Polymer Science, vol. 86, no. 12, pp. 3097–3107, 2002.
[17] G. Knothe and J. Derksen, Recent Developments in the Synthesis
of Fatty Acid Derivatives, AOCS Press, Ill, USA, 1999.
[18] A. Lubguban, Z. R. Lozada, Y. Tu, H. Fan, F. Hsieh, and GJ. I.
Suppes, “Isocyanate reduction by epoxide substitution of alco-
hols for polyurethane bioelastomer synthesis,” International
Journal of Polymer Science, vol. 2011, Article ID 936973, 8
pages, 2011.
[19] Y. Guo, V. M. Mannari, P. Patel, and J. L. Massingill, “Self-
emulsifiable soybean oil phosphate ester polyols for low-VOC
corrosion resistant coatings,” Journal of Coatings Technology
Research, vol. 3, no. 4, pp. 327–331, 2006.
[20] Y. Guo, J. H. Hardesty, V. M. Mannari, and J. L. Massingill,
“Hydrolysis of epoxidized soybean oil in the presence of phos-
phoric acid,” Journal of the American Oil Chemists’ Society, vol.
84, no. 10, pp. 929–935, 2007.
[21] M. Thirumal, D. Khastgir, N. K. Singha, B. S. Manjunath, and
Y. P. Naik, “Effect of foam density on the properties of water
blown rigid polyurethane foam,” Journal of Applied Polymer
Science, vol. 108, no. 3, pp. 1810–1817, 2008.
[22] F. Kurt and H. James, Plastic Foams, Marcel Dekker, New York,
NY, USA, 1973.
[23] S. H. Goods, C. L. Neuschwanger, C. C. Henderson, and D. M.
Skala, “Mechanical properties of CRETE, a polyurethane
foam,” Journal of Applied Polymer Science, vol. 68, no. 7, pp.
1045–1055, 1998.
[24] A. Campanella, L. M. Bonnaillie, and R. P. Wool, “Polyure-
thane foams from soyoil-based polyols,” Journal of Applied
Polymer Science, vol. 112, no. 4, pp. 2567–2578, 2009.
[25] I. Javni, W. Zhang, and Z. S. Petrovi´c, “Effect of different iso-
cyanates on the properties of soy-based polyurethanes,” Jour-
nal of Applied Polymer Science, vol. 88, no. 13, pp. 2912–2916,
2003.
[26] T. W. Pechar, G. L. Wilkes, B. Zhou, and N. Luo, “Charac-
terization of soy-based polyurethane networks prepared with
different diisocyanates and their blends with petroleum-based
polyols,” Journal of Applied Polymer Science, vol. 106, no. 4, pp.
2350–2362, 2007.
[27] A. Guo, I. Javni, and Z. Petrovic, “Rigid polyurethane foams
based on soybean oil,” Journal of Applied Polymer Science, vol.
77, no. 2, pp. 467–473, 2000.
[28] Y. C. Tu, H. Fan, G. J. Suppes, and F. H. Hsieh, “Physical pro-
perties of water-blown rigid polyurethane foams containing
epoxidized soybean oil in different isocyanate indices,” Journal
of Applied Polymer Science, vol. 114, no. 5, pp. 2577–2583,
2009.
[29] Dow Plastics, Product Information of PAPI 27 Polymeric MDI,
The Dow Chemical Company, Midland, Mich, USA, 2001.
[30] Dow Plastics, PProduct Information of VORANOL 490, The
Dow Chemical Company, Midland, Mich, USA, 2001.
[31] ASTM Designation: D1622-08, Standard Test Method for Ap-
parent Density of Rigid Cellular Plastics, 2008.
[32] ASTM Designation: C518-10, Standard Test Method for
Steady-State Thermal Transmission Properties by Means of
the Heat Flow Meter Apparatus, 2010.
[33] ASTM Designation: D1621-10, Standard Test Method for
Compressive Properties of Rigid Cellular Plastics, 2010.
[34] H. Youn, J. Lee, and S Choi., “Properties of rigid polyurethane
foams blown by HFC-365mfc and distilled water,” Journal of
Industrial and Engineering Chemistry, vol. 13, no. 7, pp. 1076–
1082, 2007.
[35] S. S. Narine, X. Kong, L. Bouzidi, and P. Sporns, “Physical pro-
perties of polyurethanes produced from polyols from seed oils:
II. Foams,” Journal of the American Oil Chemists’ Society, vol.
84, no. 1, pp. 65–72, 2007.
[36] M. Thirumal, D. Khastgir, N. K. Singha, B. S. Manjunath, and
Y. P. Naik, “Mechanical, morphological and thermal proper-
ties of rigid polyurethane Foam: effect of chain extender, poly-
ol and blowing agent,” Cellular Polymers, vol. 28, no. 2, pp.
145–158, 2009.
[37] Y. C. Tu, G. J. Suppes, and F. H. Hsieh, “Water-blown rigid and
flexible polyurethane foams containing epoxidized soybean oil
triglycerides,” Journal of Applied Polymer Science, vol. 109, no.
1, pp. 537–544, 2008.
[38] Y. C. Tu, P. Kiatsimkul, G. Suppes, and F. H. Hsieh, “Physical
properties of water-blown rigid polyurethane foams from veg-
etable oil-based polyols,” Journal of Applied Polymer Science,
vol. 105, no. 2, pp. 453–459, 2007.
[39] A. Guo, W. Zhang, and Z. S. Petrovic, “Structure-property re-
lationships in polyurethanes derived from soybean oil,” Jour-
nal of Materials Science, vol. 41, no. 15, pp. 4914–4920, 2006.
[40] R. Herrington and K. Hock, Dow Polyurethane Flexible Foams,
The Dow Chemical Company, Midland, Mich, USA, 2nd edi-
tion, 1997.
[41] A. Biedermann, C. Kudoke, A. Merten et al., “Analysis of heat
transfer mechanisms in polyurethane rigid foam,” Journal of
Cellular Plastics, vol. 37, no. 6, pp. 467–483, 2001.
[42] En.wikipedica.org, “List of thermal conductivities,” 2010, http:
//en.wikipedia.org/wiki/List of thermal conductivities/.
[43] M. C. Hawkins, B. O’Toole, and D. Jackovich, “Cell morphol-
ogy and mechanical properties of rigid polyurethane foam,”
Journal of Cellular Plastics, vol. 41, no. 3, pp. 267–285, 2005.
[44] H. Jin, W. Y. Lu, S. Scheffel, M. K. Neilsen, and T. D. Hinner-
ichs, “Characterization of mechanical behavior of polyur-
ethane foams using digital image correlation,” in Proceedings of
the ASME International Mechanical Engineering Congress and
Exposition (IMECE ’05), vol. 256, pp. 293–298, Orlando, Fla,
USA, November 2005.
[45] H. Lim, S. H. Kim, and B. K. Kim, “Effects of the hydroxyl
value of polyol in rigid polyurethane foams,” Polymers for Ad-
vanced Technologies, vol. 19, no. 12, pp. 1729–1734, 2008.
[46] D. V. Dounis and G. L. Wilkes, “Effect of toluene diisocyanate
index on morphology and physical properties of flexible slab-
stock polyurethane foams,” Journal of Applied Polymer Science,
vol. 66, no. 13, pp. 2395–2408, 1997.
Submit your manuscripts at
http://www.hindawi.com
ScientificaHindawi Publishing Corporation
http://www.hindawi.com Volume 2014
Corrosion
International Journal of
Hindawi Publishing Corporation
http://www.hindawi.com Volume 2014
Polymer Science
International Journal of
Hindawi Publishing Corporation
http://www.hindawi.com Volume 2014
Hindawi Publishing Corporation
http://www.hindawi.com Volume 2014
Ceramics
Journal of
Hindawi Publishing Corporation
http://www.hindawi.com Volume 2014
Composites
Journal of
Nanoparticles
Journal of
Hindawi Publishing Corporation
http://www.hindawi.com Volume 2014
Hindawi Publishing Corporation
http://www.hindawi.com Volume 2014
International Journal of
Biomaterials
Hindawi Publishing Corporation
http://www.hindawi.com Volume 2014
Nanoscience
Journal of
TextilesHindawi Publishing Corporation
http://www.hindawi.com Volume 2014
Journal of
NanotechnologyHindawi Publishing Corporation
http://www.hindawi.com Volume 2014
Journal of
Crystallography
Journal of
Hindawi Publishing Corporation
http://www.hindawi.com Volume 2014
The Scientific
World JournalHindawi Publishing Corporation
http://www.hindawi.com Volume 2014
Hindawi Publishing Corporation
http://www.hindawi.com Volume 2014
Coatings
Journal of
Advances in
Materials Science and Engineering
Hindawi Publishing Corporation
http://www.hindawi.com Volume 2014
Smart Materials
Research
Hindawi Publishing Corporation
http://www.hindawi.com Volume 2014
Hindawi Publishing Corporation
http://www.hindawi.com Volume 2014
Metallurgy
Journal of
Hindawi Publishing Corporation
http://www.hindawi.com Volume 2014
BioMed
Research International
Materials
Journal of
Hindawi Publishing Corporation
http://www.hindawi.com Volume 2014
Nanomaterials
Hindawi Publishing Corporation
http://www.hindawi.com Volume 2014
Journal of
Nanomaterials

More Related Content

What's hot

Biodegradable films for Food Packaging
Biodegradable films for Food PackagingBiodegradable films for Food Packaging
Biodegradable films for Food Packaging
Dr. Malathi A. N.
 
Project report Kshitij Agarwal (1) (1) (1)
Project report Kshitij Agarwal (1) (1) (1)Project report Kshitij Agarwal (1) (1) (1)
Project report Kshitij Agarwal (1) (1) (1)
Kshitij Agarwal
 

What's hot (20)

Biopolymers Information
Biopolymers InformationBiopolymers Information
Biopolymers Information
 
Biopolymers
BiopolymersBiopolymers
Biopolymers
 
Edible film of Cellulose and Cellulose Derivatives
Edible film of Cellulose and Cellulose DerivativesEdible film of Cellulose and Cellulose Derivatives
Edible film of Cellulose and Cellulose Derivatives
 
Compatibilization in bio-based and biodegradable polymer blends
Compatibilization in bio-based and biodegradable polymer blendsCompatibilization in bio-based and biodegradable polymer blends
Compatibilization in bio-based and biodegradable polymer blends
 
biocompatibility of biopolymers and their sterilisation techniques.
biocompatibility of biopolymers and their sterilisation techniques.biocompatibility of biopolymers and their sterilisation techniques.
biocompatibility of biopolymers and their sterilisation techniques.
 
Synthesis and Characterization of Cellulose Nanofibers From Coconut Coir Fibers
Synthesis and Characterization of Cellulose Nanofibers From Coconut Coir FibersSynthesis and Characterization of Cellulose Nanofibers From Coconut Coir Fibers
Synthesis and Characterization of Cellulose Nanofibers From Coconut Coir Fibers
 
Chapter1 useofediblefilms
Chapter1 useofediblefilmsChapter1 useofediblefilms
Chapter1 useofediblefilms
 
Biopolymers
BiopolymersBiopolymers
Biopolymers
 
Nano technology based bio degradable plastics
Nano technology based bio degradable plasticsNano technology based bio degradable plastics
Nano technology based bio degradable plastics
 
Chapter 9 a biorefinery processing polymers production
Chapter 9 a biorefinery processing polymers productionChapter 9 a biorefinery processing polymers production
Chapter 9 a biorefinery processing polymers production
 
Dileep kumar banjare ; biopolymers
Dileep kumar banjare ; biopolymersDileep kumar banjare ; biopolymers
Dileep kumar banjare ; biopolymers
 
The Relationship of Quality Characteristics of Fried Red Onions with the Chem...
The Relationship of Quality Characteristics of Fried Red Onions with the Chem...The Relationship of Quality Characteristics of Fried Red Onions with the Chem...
The Relationship of Quality Characteristics of Fried Red Onions with the Chem...
 
Isolation and Screening of Hydrogen Producing Bacterial Strain from Sugarcane...
Isolation and Screening of Hydrogen Producing Bacterial Strain from Sugarcane...Isolation and Screening of Hydrogen Producing Bacterial Strain from Sugarcane...
Isolation and Screening of Hydrogen Producing Bacterial Strain from Sugarcane...
 
Biodegradable films for Food Packaging
Biodegradable films for Food PackagingBiodegradable films for Food Packaging
Biodegradable films for Food Packaging
 
INJECTION MOLDING PROCESS FOR BIOPOLYMERS
INJECTION MOLDING PROCESS FOR BIOPOLYMERSINJECTION MOLDING PROCESS FOR BIOPOLYMERS
INJECTION MOLDING PROCESS FOR BIOPOLYMERS
 
bioplastics by microorganisms Polyhydroxyalkanoates And Polyhydroxybutyrate
bioplastics by microorganisms Polyhydroxyalkanoates And Polyhydroxybutyratebioplastics by microorganisms Polyhydroxyalkanoates And Polyhydroxybutyrate
bioplastics by microorganisms Polyhydroxyalkanoates And Polyhydroxybutyrate
 
Polymer Chemistry In Bio Polymer
Polymer Chemistry In Bio PolymerPolymer Chemistry In Bio Polymer
Polymer Chemistry In Bio Polymer
 
Ppt of biodegradable packaging
Ppt of biodegradable packagingPpt of biodegradable packaging
Ppt of biodegradable packaging
 
Biopolymers
BiopolymersBiopolymers
Biopolymers
 
Project report Kshitij Agarwal (1) (1) (1)
Project report Kshitij Agarwal (1) (1) (1)Project report Kshitij Agarwal (1) (1) (1)
Project report Kshitij Agarwal (1) (1) (1)
 

Similar to Fan et. al

Foam fractionation as a means to recover and fractionate bioactives
Foam fractionation as a means to recover and fractionate bioactivesFoam fractionation as a means to recover and fractionate bioactives
Foam fractionation as a means to recover and fractionate bioactives
eSAT Journals
 
Thermal stability, complexing behavior, and ionic transport of
Thermal stability, complexing behavior, and ionic transport ofThermal stability, complexing behavior, and ionic transport of
Thermal stability, complexing behavior, and ionic transport of
SHALU KATARIA
 
Research-Coll_JOURNAL-IMRADver2
Research-Coll_JOURNAL-IMRADver2Research-Coll_JOURNAL-IMRADver2
Research-Coll_JOURNAL-IMRADver2
King Neil Antonino
 
Utilization of Palm Oil Mill Effluent (POME) from the Residual Biogas Power P...
Utilization of Palm Oil Mill Effluent (POME) from the Residual Biogas Power P...Utilization of Palm Oil Mill Effluent (POME) from the Residual Biogas Power P...
Utilization of Palm Oil Mill Effluent (POME) from the Residual Biogas Power P...
Dr. Amarjeet Singh
 
An Engineered Monolignol 4-O-Methyltransferase Depresses Lignin Biosynthesis ...
An Engineered Monolignol 4-O-Methyltransferase Depresses Lignin Biosynthesis ...An Engineered Monolignol 4-O-Methyltransferase Depresses Lignin Biosynthesis ...
An Engineered Monolignol 4-O-Methyltransferase Depresses Lignin Biosynthesis ...
Wadud Bhuiya
 

Similar to Fan et. al (20)

ART201673
ART201673ART201673
ART201673
 
Starch based polyurethane
Starch based polyurethane Starch based polyurethane
Starch based polyurethane
 
polymers-12-01507-v2.pdf
polymers-12-01507-v2.pdfpolymers-12-01507-v2.pdf
polymers-12-01507-v2.pdf
 
Pumpkin.pdf
Pumpkin.pdfPumpkin.pdf
Pumpkin.pdf
 
Foam fractionation as a means to recover and fractionate bioactives
Foam fractionation as a means to recover and fractionate bioactivesFoam fractionation as a means to recover and fractionate bioactives
Foam fractionation as a means to recover and fractionate bioactives
 
Lazko biobased waterborne pu - isgc - 2015 vfinal
Lazko   biobased waterborne pu  - isgc - 2015 vfinalLazko   biobased waterborne pu  - isgc - 2015 vfinal
Lazko biobased waterborne pu - isgc - 2015 vfinal
 
IRJET- Study on Reduction of Phosphate from Industrial Cum Municipal Wastewat...
IRJET- Study on Reduction of Phosphate from Industrial Cum Municipal Wastewat...IRJET- Study on Reduction of Phosphate from Industrial Cum Municipal Wastewat...
IRJET- Study on Reduction of Phosphate from Industrial Cum Municipal Wastewat...
 
October 2023 A Bright Future for Bioderived Plastic.pdf
October 2023 A Bright Future for Bioderived Plastic.pdfOctober 2023 A Bright Future for Bioderived Plastic.pdf
October 2023 A Bright Future for Bioderived Plastic.pdf
 
PhD 1.ppt
PhD 1.pptPhD 1.ppt
PhD 1.ppt
 
Thermal stability, complexing behavior, and ionic transport of
Thermal stability, complexing behavior, and ionic transport ofThermal stability, complexing behavior, and ionic transport of
Thermal stability, complexing behavior, and ionic transport of
 
Research-Coll_JOURNAL-IMRADver2
Research-Coll_JOURNAL-IMRADver2Research-Coll_JOURNAL-IMRADver2
Research-Coll_JOURNAL-IMRADver2
 
A04810106
A04810106A04810106
A04810106
 
Response of pulps of different origins to the upgrading effect of bulk added ...
Response of pulps of different origins to the upgrading effect of bulk added ...Response of pulps of different origins to the upgrading effect of bulk added ...
Response of pulps of different origins to the upgrading effect of bulk added ...
 
From biodegradable to long-term polyurethanes: In vitro fibroblasts adhesion ...
From biodegradable to long-term polyurethanes: In vitro fibroblasts adhesion ...From biodegradable to long-term polyurethanes: In vitro fibroblasts adhesion ...
From biodegradable to long-term polyurethanes: In vitro fibroblasts adhesion ...
 
Biosynthesis of Polyhydroxyalkanoate blends from Cassia Seed: GalactoMannan a...
Biosynthesis of Polyhydroxyalkanoate blends from Cassia Seed: GalactoMannan a...Biosynthesis of Polyhydroxyalkanoate blends from Cassia Seed: GalactoMannan a...
Biosynthesis of Polyhydroxyalkanoate blends from Cassia Seed: GalactoMannan a...
 
PHB - Bio Based and Biodegradable Replacement for PP: A Review_ Crimson Publi...
PHB - Bio Based and Biodegradable Replacement for PP: A Review_ Crimson Publi...PHB - Bio Based and Biodegradable Replacement for PP: A Review_ Crimson Publi...
PHB - Bio Based and Biodegradable Replacement for PP: A Review_ Crimson Publi...
 
Utilization of Palm Oil Mill Effluent (POME) from the Residual Biogas Power P...
Utilization of Palm Oil Mill Effluent (POME) from the Residual Biogas Power P...Utilization of Palm Oil Mill Effluent (POME) from the Residual Biogas Power P...
Utilization of Palm Oil Mill Effluent (POME) from the Residual Biogas Power P...
 
An Engineered Monolignol 4-O-Methyltransferase Depresses Lignin Biosynthesis ...
An Engineered Monolignol 4-O-Methyltransferase Depresses Lignin Biosynthesis ...An Engineered Monolignol 4-O-Methyltransferase Depresses Lignin Biosynthesis ...
An Engineered Monolignol 4-O-Methyltransferase Depresses Lignin Biosynthesis ...
 
DURS poster
DURS posterDURS poster
DURS poster
 
Removal of fluoride from synthetic waste water by using “bio adsorbents”
Removal of fluoride from synthetic waste water by using “bio adsorbents”Removal of fluoride from synthetic waste water by using “bio adsorbents”
Removal of fluoride from synthetic waste water by using “bio adsorbents”
 

More from Anthony Maputi (6)

Chapter 01.ppt.pptx
Chapter 01.ppt.pptxChapter 01.ppt.pptx
Chapter 01.ppt.pptx
 
statics.pdf
statics.pdfstatics.pdf
statics.pdf
 
Lab Manual- Refractive Index
Lab Manual- Refractive IndexLab Manual- Refractive Index
Lab Manual- Refractive Index
 
Edy purwanto
Edy purwantoEdy purwanto
Edy purwanto
 
Oh functionalization by glycerol
Oh functionalization by glycerolOh functionalization by glycerol
Oh functionalization by glycerol
 
Extraction technologies for_medicinal_and_aromatic_plants
Extraction technologies for_medicinal_and_aromatic_plantsExtraction technologies for_medicinal_and_aromatic_plants
Extraction technologies for_medicinal_and_aromatic_plants
 

Recently uploaded

notes on Evolution Of Analytic Scalability.ppt
notes on Evolution Of Analytic Scalability.pptnotes on Evolution Of Analytic Scalability.ppt
notes on Evolution Of Analytic Scalability.ppt
MsecMca
 
DeepFakes presentation : brief idea of DeepFakes
DeepFakes presentation : brief idea of DeepFakesDeepFakes presentation : brief idea of DeepFakes
DeepFakes presentation : brief idea of DeepFakes
MayuraD1
 
scipt v1.pptxcxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx...
scipt v1.pptxcxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx...scipt v1.pptxcxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx...
scipt v1.pptxcxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx...
HenryBriggs2
 
Kuwait City MTP kit ((+919101817206)) Buy Abortion Pills Kuwait
Kuwait City MTP kit ((+919101817206)) Buy Abortion Pills KuwaitKuwait City MTP kit ((+919101817206)) Buy Abortion Pills Kuwait
Kuwait City MTP kit ((+919101817206)) Buy Abortion Pills Kuwait
jaanualu31
 

Recently uploaded (20)

Work-Permit-Receiver-in-Saudi-Aramco.pptx
Work-Permit-Receiver-in-Saudi-Aramco.pptxWork-Permit-Receiver-in-Saudi-Aramco.pptx
Work-Permit-Receiver-in-Saudi-Aramco.pptx
 
FEA Based Level 3 Assessment of Deformed Tanks with Fluid Induced Loads
FEA Based Level 3 Assessment of Deformed Tanks with Fluid Induced LoadsFEA Based Level 3 Assessment of Deformed Tanks with Fluid Induced Loads
FEA Based Level 3 Assessment of Deformed Tanks with Fluid Induced Loads
 
A Study of Urban Area Plan for Pabna Municipality
A Study of Urban Area Plan for Pabna MunicipalityA Study of Urban Area Plan for Pabna Municipality
A Study of Urban Area Plan for Pabna Municipality
 
2016EF22_0 solar project report rooftop projects
2016EF22_0 solar project report rooftop projects2016EF22_0 solar project report rooftop projects
2016EF22_0 solar project report rooftop projects
 
Bridge Jacking Design Sample Calculation.pptx
Bridge Jacking Design Sample Calculation.pptxBridge Jacking Design Sample Calculation.pptx
Bridge Jacking Design Sample Calculation.pptx
 
notes on Evolution Of Analytic Scalability.ppt
notes on Evolution Of Analytic Scalability.pptnotes on Evolution Of Analytic Scalability.ppt
notes on Evolution Of Analytic Scalability.ppt
 
Employee leave management system project.
Employee leave management system project.Employee leave management system project.
Employee leave management system project.
 
DeepFakes presentation : brief idea of DeepFakes
DeepFakes presentation : brief idea of DeepFakesDeepFakes presentation : brief idea of DeepFakes
DeepFakes presentation : brief idea of DeepFakes
 
Generative AI or GenAI technology based PPT
Generative AI or GenAI technology based PPTGenerative AI or GenAI technology based PPT
Generative AI or GenAI technology based PPT
 
School management system project Report.pdf
School management system project Report.pdfSchool management system project Report.pdf
School management system project Report.pdf
 
scipt v1.pptxcxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx...
scipt v1.pptxcxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx...scipt v1.pptxcxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx...
scipt v1.pptxcxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx...
 
Engineering Drawing focus on projection of planes
Engineering Drawing focus on projection of planesEngineering Drawing focus on projection of planes
Engineering Drawing focus on projection of planes
 
Tamil Call Girls Bhayandar WhatsApp +91-9930687706, Best Service
Tamil Call Girls Bhayandar WhatsApp +91-9930687706, Best ServiceTamil Call Girls Bhayandar WhatsApp +91-9930687706, Best Service
Tamil Call Girls Bhayandar WhatsApp +91-9930687706, Best Service
 
Online electricity billing project report..pdf
Online electricity billing project report..pdfOnline electricity billing project report..pdf
Online electricity billing project report..pdf
 
S1S2 B.Arch MGU - HOA1&2 Module 3 -Temple Architecture of Kerala.pptx
S1S2 B.Arch MGU - HOA1&2 Module 3 -Temple Architecture of Kerala.pptxS1S2 B.Arch MGU - HOA1&2 Module 3 -Temple Architecture of Kerala.pptx
S1S2 B.Arch MGU - HOA1&2 Module 3 -Temple Architecture of Kerala.pptx
 
Thermal Engineering-R & A / C - unit - V
Thermal Engineering-R & A / C - unit - VThermal Engineering-R & A / C - unit - V
Thermal Engineering-R & A / C - unit - V
 
data_management_and _data_science_cheat_sheet.pdf
data_management_and _data_science_cheat_sheet.pdfdata_management_and _data_science_cheat_sheet.pdf
data_management_and _data_science_cheat_sheet.pdf
 
Kuwait City MTP kit ((+919101817206)) Buy Abortion Pills Kuwait
Kuwait City MTP kit ((+919101817206)) Buy Abortion Pills KuwaitKuwait City MTP kit ((+919101817206)) Buy Abortion Pills Kuwait
Kuwait City MTP kit ((+919101817206)) Buy Abortion Pills Kuwait
 
HAND TOOLS USED AT ELECTRONICS WORK PRESENTED BY KOUSTAV SARKAR
HAND TOOLS USED AT ELECTRONICS WORK PRESENTED BY KOUSTAV SARKARHAND TOOLS USED AT ELECTRONICS WORK PRESENTED BY KOUSTAV SARKAR
HAND TOOLS USED AT ELECTRONICS WORK PRESENTED BY KOUSTAV SARKAR
 
Design For Accessibility: Getting it right from the start
Design For Accessibility: Getting it right from the startDesign For Accessibility: Getting it right from the start
Design For Accessibility: Getting it right from the start
 

Fan et. al

  • 1. Hindawi Publishing Corporation International Journal of Polymer Science Volume 2012, Article ID 907049, 8 pages doi:10.1155/2012/907049 Research Article Physical Properties of Soy-Phosphate Polyol-Based Rigid Polyurethane Foams Hongyu Fan,1 Ali Tekeei,2 Galen J. Suppes,2 and Fu-Hung Hsieh1 1 Department of Biological Engineering, University of Missouri-Columbia, 248 AE Building, Columbia, MO 65211, USA 2 Department of Chemical Engineering, University of Missouri-Columbia, W2033 Lafferre Hall, Columbia, MO 65211, USA Correspondence should be addressed to Fu-Hung Hsieh, hsiehf@missouri.edu Received 28 October 2011; Accepted 21 December 2011 Academic Editor: Jose Ramon Leiza Copyright © 2012 Hongyu Fan et al. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited. Water-blown rigid polyurethane (PU) foams were made from 0–50% soy-phosphate polyol (SPP) and 2–4% water as the blowing agent. The mechanical and thermal properties of these SPP-based PU foams (SPP PU foams) were investigated. SPP PU foams with higher water content had greater volume, lower density, and compressive strength. SPP PU foams with 3% water content and 20% SPP had the lowest thermal conductivity. The thermal conductivity of SPP PU foams decreased and then increased with increasing SPP percentage, resulting from the combined effects of thermal properties of the gas and solid polymer phases. Higher isocyanate density led to higher compressive strength. At the same isocyanate index, the compressive strength of some 20% SPP foams was close or similar to the control foams made from VORANOL 490. 1. Introduction Polyurethanes (PU) are important chemical products and over three quarters of the PU are consumed in the form of foams globally [1]. Isocyanates and polyols are two major components in polyurethane (PU) production, and they both rely on petroleum as feedstocks [2–4]. In recent years, various factors motivate foam researchers to investigate po- tential and renewable resources as feedstocks of polyols. United States is a major producer of soybean oils and the price of soybean oil is forecasted to be relatively stable, rang- ing near $9.20–9.25 per bushel in the next decade [5]. Besid- es, refined soybean oils contain more than 99% triglycerid- es with active sites amenable to chemical reactions [6]. Therefore, soybean oil (SBO) is one of the most promising biobased resources as a feedstock of polyols for PU manufac- ture. Several synthetic approaches have been reported to introduce hydroxyl groups to the triglycerides: (1) hydro- formylation followed by hydrogenation [7], (2) epoxidation followed by oxirane opening [8–10], (3) ozonolysis followed by hydrogenation [11, 12], and (4) microbial conversion [13]. It has been reported that flexible and rigid PU foams could be made with a mixture of petroleum polyol and soy- bean oil-based polyols [14–16]. Soy-phosphate polyol (SPP) is made from the SBO-de- rived epoxides with the presence of phosphate acid as cata- lyst by acidolysis reaction. Normally, the acidolysis reaction is carried out by mixing SBO-derived epoxides, o-phosphate acid (o-H3PO4), water, and polar solvents, and the oligomer- ization occurs instantly to produce clear, viscous, homogene- ous SPP with a low acid value and high average functionality. In this reaction, SBO-derived epoxide is able to directly react with water to form diols because of their high reactivity through cleavage of the oxirane ring [17]. Phosphoric acid not only catalyzes ring-opening reaction but also is chemical- ly involved to become part of the polyol [18, 19]. Guo et al. [19, 20] prepared SPP by using water and a significant amount of polar solvents to obtain high hydroxyl functional- ity while keeping the final acid value low. The distilled water, acting as blowing agent, reacts with isocyanate to generate carbon dioxide, which blows the re- actant mixture to form a cellular structure. It is an important parameter that influences the properties and performance of rigid PU foams. By varying the amount of distilled water, Thirumal et al. [21] studied the effect of foam density on the properties of rigid PU foams made from a petroleum polyol. They found that the strength properties increase with the in- crease in density of the foams and their relationship can
  • 2. 2 International Journal of Polymer Science be roughly depicted by the Power law [22, 23]. Campanella et al. [24] analyzed the effect of foaming variables, such as water content, polyol reactivity, catalyst, surfactant, and iso- cyanate, on the structure and properties of soybean oil-based PU foams. Water was used as a reactive blowing agent to produce CO2 with isocyanate. They found that an increase in the water content produced more CO2 and resulted in a larg- er foam volume as well as lower foam density. Also, the foam morphology was influenced by the water content. An in- crease in the water content produced rigid PU foams with thinner foam cell walls and larger foam cells, changing the density and morphology of the foams. Isocyanate, which is derived from petroleum, is another critical component in PU production. Its amount (or the iso- cyanate index) and property greatly affected the performance of PU foams [25, 26]. Guo et al. [27] investigated effect of isocyanate index (ranging from 110 to 130) on compressive strength of rigid PU foams made from soybean-oil-based polyol. They found that compressive strength of soy-polyol- based foams varied proportionally with isocyanate index when isocyanate index was over 100, indicating that the mechanical property of rigid foams could be modified by altering the amount of isocyanate used in the foaming for- mulation. They concluded that excess isocyanate used in the foam formulation gave rise to a more rigid structure in rigid PU foams because of the more complete conversion of OH groups in polyols and the reaction of isocyanate with mois- ture in the air. Tu et al. [28] studied the physical properties of water-blown rigid PU foams containing epoxidized soybean oil with an isocyanate index ranging from 50 to 110. They reported that the foam density decreased when the isocya- nate index decreased to 60, but a sharp increase in density occurred at isocyanate index 50 due to foam shrinkage. Also, the compressive strength decreased with decreasing isocya- nate index. Decreasing the isocyanate index would reduce isocyanate and meanwhile increase the bio-based content in PU formulations. In this study, the objective was to investi- gate the effect water (blowing agent) content and isocyanate index on the physical properties of SPP PU foams. 2. Materials and Methods 2.1. Materials. The petroleum-based polyol and isocyanate used in this study were VORANOL 490 and PAPI 27, res- pectively. Both were obtained from Dow Chemical Co. (Mid- land, MI). Their specifications are shown in Tables 1 and 2, respectively. Soy-phosphate polyol (SPP) was prepared at the University of Missouri and its specification is shown in Table 3. It was made by an acidolysis reaction as shown in Figure 1 [18]. Full-epoxidized soybean oil (7.0% oxirane, Vikoflex 7170, Arkema, King of Prussia, PA) was reacted with 1.5% o-H3PO4 (85% aqueous from Fisher Scientific), added drop wise in a beaker under vigorous mechanical stirring at room temperature for 5 min [18]. Dimethylcyclohexylamine and pentamethyldiethylenetriamine were used as catalysts. They were from Sigma-Aldrich (St. Louis, MO). Dabco DC 5357 (Air Products and Chemicals, Allentown, PA) was used as a surfactant. Table 1: Specifications of polymeric isocyanate PAPI 27 [29]. Properties Values Density, g/mL at 25◦ C 1.23 Average molecular weight 340 Functionality 2.7 NCO content by weight, % 31.4 Viscosity, cps at 25◦ C 150–220 Acidity, % 0.017 Vapor pressure, mm Hg at 25◦ C <10−5 Decomposition point ◦ C 230 Table 2: Specifications of VORANOL 490 [30]. Properties Values Density, g/cm3 1.11 Hydroxyl number, mg KOH/g 484.8 Functionality 4.3 Average molecular weight, g 460 Flash point, 0◦ C 31.4 Water content, % 0.007 Viscosity, mPa.s (at 25◦ C) 6180 Table 3: Specifications of soy-phosphate polyol [18]. Properties Values Hydroxyl number, mg KOH/g 240 Viscosity, mPa·s (at 25◦ C) 3946.8 Acid number 0.5 2.2. Experimental Design and Foaming Formulations. This experiment consisted of two stages. In the first stage, the ef- fect of water content (2, 3, and 4%) with different soy-phos- phate polyol (SPP) percentages (0, 10, 20, 30, 40, and 50%) on the properties of rigid PU foams were studied. Table 4 shows the foaming formulations for rigid SPP-based polyur- ethane foams (SPP PU foams). Based on the results obtained from the first stage, the water content was fixed at 3% at the second stage to study the effect of isocyanate index and SPP percentage on the properties of SPP PU foams. The formula- tions are shown in Table 5. 2.3. Foam Preparation. The water-blown rigid polyurethane foams were made through one-shot and free-rising method. A total of 100 g of VORANOL 490 and soy-polyol mixture were weighed in a plastic container. Other B-side compo- nents such as water, catalysts, and surfactant were added suc- cessively and all B-side materials were mixed with an electric mixer at 3450 rpm for 2 min. The mixture was allowed to degas for 2 min. Thereafter, preweighed isocyanate (A-side material) was added rapidly and mixed at the same speed for 10 s. Then, the reacting mixture was poured quickly into a wooden mold (11.4 × 11.4 × 21.6 cm) with aluminum lining and the foam was allowed to free-rise and set at ambient
  • 3. International Journal of Polymer Science 3 O O O O O O O O O O O O HO P O OH O HO OH OH OH H O ESBO o-Phosphoric acid H2O H+ H3PO4+ Phosphate ester Figure 1: Schematic representation of soy-phosphate formation. Table 4: Foaming formulation of rigid polyurethane foams with different soy-phosphate polyol percentages. Ingredients Parts by weighta B-side materials Control PU foams SPP PU foams VORANOL 490 (petroleum-based polyol) 100 90, 80, 70, 60, 50 Soy-phosphate poyol (soybean oil-based polyol) 0 10, 20, 30, 40, 50 Dimethylcyclohexylamine (gelling catalyst) 0.84 0.84 Pentamethyldiethylenetriamine (blowing catalyst) 1.26 1.26 Dabco DC 5357 (surfactant) 2.5 2.5 Distilled water (blowing agent) 2.0, 3.0, 4.0 2.0, 3.0, 4.0 A-side material Isocyanate indexb of PAPI 27 110 110 aAll recipes and calculations are based on 100 total parts by weight of polyol, which conventionally dictates that the sum of all polyols adds up to 100 parts. bThe amount of isocyanate is based on the isocyanate index. The isocyanate index is the amount of isocyanate used relative to the theoretical equivalent amount. Table 5: Foaming formulation of rigid polyurethane foams with different isocyanate indices. Ingredients Parts by weighta B-side materials Control PU foams SPP PU foams VORANOL 490 (petroleum-based polyol) 100 80, 50 Soy-phosphate poyol (soybean oil-based polyol) 0 20, 50 Dimethylcyclohexylamine (gelling catalyst) 0.84 0.84 Pentamethyldiethylenetriamine (blowing catalyst) 1.26 1.26 Dabco DC 5357 (surfactant) 2.5 2.5 Distilled water (blowing agent) 3.0 3.0 A-side material Isocyanate indexb of PAPI 27 70, 80, 90, 100, 110 70, 80, 90, 100, 110 aAll recipes and calculations are based on 100 total parts by weight of polyol, which conventionally dictates that the sum of all polyols adds up to 100 parts. bThe amount of isocyanate is based on the isocyanate index. The isocyanate index is the amount of isocyanate used relative to the theoretical equivalent amount. conditions (23◦ C) for 7 days before measurement except thermal conductivity which was conducted within 24–48 h. 2.4. Foam Property Measurements. The apparent density of foam samples was measured according to the American So- ciety of Testing Materials (ASTM) designation: D1622-08 (2008) [31]. The apparent thermal conductivity of rigid foams (20× 20×2.5 cm) was determined according to ASTM designation: C518-10 [32] and was tested by a Fox 200 heat flow meter instrument (LaserComp, Wakefield, MA), after foam curing at room temperature (25◦ C) for 24–48 h. The compressive strength was determined according to ASTM Designation: D1621-10 [33] by a TA.HDi Texture
  • 4. 4 International Journal of Polymer Science Analyzer (Texture Technologies Corp., Scarsdale, NY). The compressive strength was also tested after foam was stored seven days at room temperature. The dimension of the speci- men in both density and compressive strength was 6.35 × 6.35×3.81 cm. Five specimens per sample were measured and the average was reported. 3. Results and Discussion 3.1. Effect of Water Content 3.1.1. Density. Figure 2 shows the effect of soy-phosphate polyol (SPP) percentage on the density of rigid PU foams with different water contents. At 2% water content, the den- sity of PU foams decreased slightly with increasing SPP per- centage. Because SPP has a lower hydroxyl number (OH number of 240) than the petroleum-based polyol, VORA- NOL 490 (OH number of 490), a higher percentage of SPP would require less isocyanate in the foam formulation. Fur- thermore, when the water content was fixed at 2%, the same amount of carbon dioxide was generated in the PU foams. Thus, all foam volumes remained essentially the same and the density of foams decreased slightly with an increase in SPP percentage. However, at 3% water content, the density of foams did not change significantly with increasing SPP percentage. In principle, higher water content in the foaming formulation process generated more volume or amount of carbon dioxide gas [34]. More carbon dioxide forced the cell walls of the foams to become thinner, causing a weaker three- dimensional network, which led to decreased closed cell percentage (Figure 3) [35–37]. Even though less isocyanate was present to take part in foaming with increasing SPP per- centage, the foam volume still decreased due to increase in the open cell percentage. The effects of both decreasing amount of isocyanate and foam volume caused the density to remain more or less the same. At 4% water content, the den- sity of foams did not change significantly except the foam with 50% SPP replacement. This was caused by the same rea- son as 3% water content, which was discussed above. When SPP replacement reached 50%, the closed cell content was only 60% (Figure 3) resulting in a much lower volume compared to other replacements. Therefore, the foam with 50% SPP replacement displayed a slightly higher density. 3.1.2. Closed Cell Percentage and Thermal Conductivity. The effect of SPP percentage on the closed cell percentage and thermal conductivity of rigid PU foams with different water contents was shown in Figures 3 and 4, respectively. In the foaming process, water reacted with isocyanate to produce carbon dioxide, which expanded the gelling polymer creating many small cells in the foam. At the same water content, the closed cell percentage of PU foams decreased with increasing SPP percentage. The functional hydroxyl groups of SPP were secondary, while in VORANOL 490 they were primary [38, 39]. It is known that the primary hydroxyl groups react three times faster than secondary groups with isocyanate [37, 40]. The lower reactivity between the SPP and isocyanate might have diminished the foam cell strength and meanwhile given SPP (%) 35 40 45 50 55 60 65 70 0 10 20 30 40 50 Density(kg/m3) 2% H2O 3% H2O 4% H2O Figure 2: Effect of SPP percentage on density of rigid PU foams with different water contents. Closedcell(%) 50 60 70 80 90 100 SPP replacement (%) 0 10 20 30 40 50 2% H2O 3% H2O 4% H2O Figure 3: Effect of SPP percentage on closed cell percentage of rigid PU foams with different water contents. rise to a weaker three-dimensional polymer network of cell walls to hold the pressure of carbon dioxide trapped in the cells. Therefore, with an increase of SPP percentage, the clos- ed cell percentage in PU foams decreased. The closed cell percentage decreased with increase in the water content. This was because at a higher water content, more carbon dioxide was generated leading to a larger foam volume and thinner cell walls. Thinner cell walls and higher gas volume might have weakened foam cell walls resulting in a lower closed cell percentage. In Figure 4, at 2 to 4% water content, the thermal con- ductivity decreased from 0 to 20 or 30% SPP percentage and then increased. The thermal conductivity was mainly affected
  • 5. International Journal of Polymer Science 5 SPP (%) Thermalconductivity(W/mk) 0.025 0.026 0.027 0.028 0.029 0.03 0.031 0.032 0 10 20 30 40 50 2% H2O 3% H2O 4% H2O Figure 4: Effect of SPP percentage on thermal conductivity of rigid PU foams with different water contents. by two factors: the conduction of the polymer phase and con- vection of the gas trapped in the cells [37, 41]. With increasing SPP percentage in the foam formulation process, less isocyanate was present to participate in the polymeri- zation leading to less polymer phase. Therefore, the thermal conductivity was reduced when increasing the SPP percen- tage from 0 to 20 or 30%. On the other hand, the amount of carbon dioxide trapped in the foams decreased with in- creasing SPP percentage due to lower closed cell percentage (Figure 3). Carbon dioxide has a lower thermal conductivity (∼0.0146 W/mK) than air (∼0.024 W/mK) at room temper- ature [42]. The thermal conductivity of SPP PU foams was contributed by both polymer phase and gas phase. When the SPP was higher than 20 or 30%, the effect of decreasing clos- ed cells (less carbon dioxide in the foam) might have exceed- ed the effect of decreasing polymer phase. This led to a higher thermal conductivity. It is interesting to note that the thermal conductivity of foams at 3% water content was lower than those at 2% and followed by those at 4% at the same SPP percentage. As men- tioned above, thinner cell walls (also less polymer phase) or higher closed cell percentage contributes to a lower thermal conductivity. Higher water content produced more gas, larger foam volume, and, therefore, thinner cell walls in the foam. At 4% water content, foams had the lowest closed cell percentage but more gas volume. At 2% water content, foams had the highest closed cell percentage but the lease amount of carbon dioxide trapped in the cells as well as the thickest cell wall. It appears foams at 3% water content had the lowest thermal conductivity was due to the balanced effects from the closed cell percentage and amount if gas trapped in the cells. 3.1.3. Compressive Strength. Figure 5 shows the effect of SPP percentage on the compressive strength of rigid PU foams with different water contents. At 2% water content, the com- pressive strength decreased with increasing SPP percentage. Compressivestrength(kPa) 200 250 300 350 400 450 500 550 600 650 700 SPP (%) 0 10 20 30 40 50 2% H2O 3% H2O 4% H2O Figure 5: Effect of SPP percentage on compressive strength of rigid PU foams with different water contents. Density and the number of cross-links of polymer network are two main factors that affect property of compressive strength of PU foams. Higher density and/or more cross- links give rise to a higher compressive strength [43, 44]. As the SPP percentage increased, less isocyanate was present in foaming. Therefore, fewer cross-links were generated by the reaction of hydroxyl and isocyanate functional groups [15, 45]. In addition, the foam density decreased slightly as the SPP percentage increased (Figure 2). Therefore, with increas- ing SPP percentage, the compressive strength decreased, due to both decreases of cross-links and density in PU foams. Increasing the water content from 2 to 4% reduced the compressive strength (Figure 5). This was mainly due to the effect of water content on the foam density—higher density would result in higher compressive strength. As shown in Figure 2, the density of foams at 2% water content was higher than at 3% and followed by at 4%. Therefore, the compres- sive strength of foams followed the same order. In summary, the water content had a significant effect on the physical properties of SPP PU foams. Higher water con- tent generated more carbon dioxide. Therefore, foams had larger volume, lower density, as well as lower compressive strength. Based on the previous results, SPP rigid PU foams with 3% water content had the best thermal conductivity, medium density, and compressive strength. Therefore, the effect of isocyanate index was investigated at 3% water con- tent. 3.2. Effect of Isocyanate Index 3.2.1. Density. Figure 6 shows the effect of isocyanate index on the density of rigid PU foams at 20 and 50% SPP. As shown, with the exception of 50% SPP PU foam at index 70, foam density increased when increasing the isocyanate index. Increasing isocyanate index raised the actual amount of iso- cyanate in the polymerizing reaction, thereby increasing
  • 6. 6 International Journal of Polymer Science Isocyanate index 34 36 38 40 42 44 46 48 50 70 80 90 100 110 Denity(kg/m3) 100% V490 20% SPP 50% SPP Figure 6: Effect of different isocyanate index on density of rigid PU foams with different SPP percentages. Isocyanate index Compressivestrength(kPa) 50 100 150 200 250 300 350 400 450 500 100% V490 20% SPP 50% SPP 70 80 90 100 110 Figure 7: Effect of different isocyanate index on compressive strength of rigid PU foams with different SPP percentages. the total amount of polymer network [46]. On the other hand, the foam volume was dictated by the amount of car- bon dioxide generated by the reaction of water and isocya- nate. This reaction was independent of the isocyanate index since isocyanate was not limiting when reacting with water. Therefore, the foam volume did not change with the SPP percentage which was also observed in the experiment. With more isocyanate in the foam formulation (increasing iso- cyanate index), foam density increased. 3.2.2. Compressive Strength. Figure 7 shows the effect of dif- ferent isocyanate indices on compressive strength of rigid PU Compressivestrength(kPa) 50 100 150 200 250 300 350 400 450 500 100% V490 20% SPP 50% SPP 28 30 32 34 36 38 40 42 44 46 48 50 Isocyanate density (kg/m2) Figure 8: Results of compressive strength versus isocyanatye den- sity. foams at 20 and 50% SPP. Raising the isocyanate index increased the compressive strength of foams. This was be- cause the more the isocyanate used in the foam formulation, more cross-links were formed from the reaction of isocyanate and the hydroxyl groups in the polyols. In addition, foam density increased with the isocyanate index (Figure 6). Both increases in cross-links and density contributed to higher compressive strength. The compressive strength of 50% SPP foam was less than the 20% SPP foam and both SPP foams were less than the control (Figure 7). This might be due to the difference in the reactivity of isocyanate with the hydroxyl groups that were in the petroleum polyol in the control (primary) and those in the SPP (secondary). This might have resulted in less cross- links when increasing the SPP percentage from 0 to 50%. In addition, the density of control foam was also greater than the SPP foam leading to higher compressive strength. 3.2.3.Compressive Strength versus Isocyanate Density. Figure 8 displays the results of compressive strength versus isocyanate density of rigid PU foams. The isocyanate density was cal- culated by percent of isocyanate multiplying by the density of PU foams (Table 6). As shown, at the same SPP percentage, higher isocyanate density foams were harder or had higher compressive strength. While the compressive strengths of 50% SPP PU foams were always inferior to those of 100% VORANOL 490 PU foams, it is interesting to note that some 20% SPP PU foams were close or similar to control in com- pressive strength at the same isocyanate density. 4. Conclusion In summary, water-blown rigid polyurethane foams were produced by combining 0 to 50% soy-phosphate polyol (SPP) with petroleum-based-polyol VORANOL 490 using
  • 7. International Journal of Polymer Science 7 Table 6: Calculation of isocyanate density. SPP Isocyanate index Foam density (kg/m3) Theoretical isocyanate amount (g) Actual isocyanate amount (g) Isocyanate mass fraction Isocyanate density (kg/m3) = Foam density × isocyanate mass fraction Compressive strength (kPa) 0 110 48.29 176.62 176.62 1 48.29 461.99 100 44.25 160.57 160.57 1 44.25 424.79 90 41.97 144.50 144.50 1 41.97 376.59 80 38.5 128.45 128.45 1 38.50 347.71 70 35.77 112.40 112.40 1 35.77 324.48 20% 110 45.62 176.62 163.73 0.93 42.29 379.04 100 43.40 160.57 148.85 0.93 40.23 346.97 90 39.65 144.50 133.97 0.93 36.76 313.95 80 36.88 128.45 119.08 0.93 34.19 253.47 70 36.39 112.40 104.20 0.93 33.73 197.40 50% 110 45.40 176.62 144.40 0.82 37.12 264.28 100 41.87 160.57 131.28 0.82 34.23 232.98 90 39.36 144.50 118.15 0.82 32.18 167.07 80 36.98 128.45 105.02 0.82 30.23 147.29 70 47.18 112.40 91.88 0.82 38.56 84.15 2–4% water as the blowing agent. The results showed that the water content significantly affected the physical proper- ties of the final SPP PU foams, such as density, compressive strength, and thermal conductivity—lowest water content produced foams with the least volume but the highest density and compressive strength. The lowest thermal conductivity was observed in SPP foams at 3% water content. Because the hydroxyl number of SPP was lower than VORANOL 490, compressive strength of SPP foams decreased when increas- ing the SPP percentage in the foaming formulation. Increas- ing the isocyanate index or isocyanate density raised the com- pressive strength of SPP foams. At the same isocyanate index, the compressive strength of some 20% SPP foams was close or similar to the control foams made from VORANOL 490. Acknowledgments The authors thank the United Soybean Board for the finan- cial support of this study. None of the authors has conflicts of interest with companies producing VORANOL 490, PAPI 27, Vikoflex 7170 and Dabco DC 5357. References [1] G. Avar, “Polyurethanes (PU),” Kunststoffe International, vol. 10, pp. 123–127, 2008. [2] G. Woods, The ICI Polyurethane Book, John Wiley & Sons, New York, NY, USA, 2nd edition, 1990. [3] M. Szycher, Szycher’s Handbook of Polyurethanes, CRC Press, Florida, Fla, USA, 1999. [4] H. Ulrich, Introduction to Industrial Polymers, Hanser, New York, NY, USA, 1982. [5] Economic Research Service, USDA, “Soybeans and oil crops: market outlook,” 2010, http://www.ers.usda.gov/Briefing/ SoybeansOilcrops/2010 19baseline.htm. [6] R. Wool and X. Sun, Bio-Based Polymers and Composites, Elsevier Academic Press, Mass, USA, 2005. [7] A. Guo, D. Demydov, W. Zhang, and Z. S. Petrovic, “Polyols and polyurethanes from hydroformylation of soybean oil,” Journal of Polymers and the Environment, vol. 10, no. 1-2, pp. 49–52, 2002. [8] Z. Petrovic, I. Javni, A. Guo, and W. Zhang, “Method of mak- ing natural oil-based polyols and polyurethanes therefrom,” US Patent no 6,433,121, 2002. [9] Z. Lozada, G. J. Suppes, F. H. Hsieh, A. Lubguban, and Y. C. Tu, “Preparation of polymerized soybean oil and soy-based poly- ols,” Journal of Applied Polymer Science, vol. 112, no. 4, pp. 2127–2135, 2009. [10] A. A. Lubguban, Y. C. Tu, Z. R. Lozada, F. H. Hsieh, and G. J. Suppes, “Noncatalytic polymerization of ethylene glycol and epoxy molecules for rigid polyurethane foam applications,” Journal of Applied Polymer Science, vol. 112, no. 4, pp. 2185– 2194, 2009. [11] Z. S. Petrovi´c, W. Zhang, and I. Javni, “Structure and proper- ties of polyurethanes prepared from triglyceride polyols by ozonolysis,” Biomacromolecules, vol. 6, no. 2, pp. 713–719, 2005. [12] S. S. Narine, X. Kong, L. Bouzidi, and P. Sporns, “Physical pro- perties of polyurethanes produced from polyols from seed oils: I. Elastomers,” Journal of the American Oil Chemists’ Society, vol. 84, no. 1, pp. 55–63, 2007. [13] C. T. Hou, “Microbial oxidation of unsaturated fatty acids,” Advances in Applied Microbiology, vol. 41, pp. 1–23, 1995. [14] Z. S. Petrovi´c, L. Yang, A. Zlatani´c, W. Zhang, and I. Javni, “Network structure and properties of polyurethanes from soy- bean oil,” Journal of Applied Polymer Science, vol. 105, no. 5, pp. 2717–2727, 2007. [15] L. L. Monteavaro, E. O. Da Silva, A. P. O. Costa, D. Samios, A. E. Gerbase, and C. L. Petzhold, “Polyurethane networks from formiated soy polyols: synthesis and mechanical characteriza- tion,” Journal of the American Oil Chemists’ Society, vol. 82, no. 5, pp. 365–371, 2005.
  • 8. 8 International Journal of Polymer Science [16] J. John, M. Bhattacharya, and R. B. Turner, “Characterization of polyurethane foams from soybean oil,” Journal of Applied Polymer Science, vol. 86, no. 12, pp. 3097–3107, 2002. [17] G. Knothe and J. Derksen, Recent Developments in the Synthesis of Fatty Acid Derivatives, AOCS Press, Ill, USA, 1999. [18] A. Lubguban, Z. R. Lozada, Y. Tu, H. Fan, F. Hsieh, and GJ. I. Suppes, “Isocyanate reduction by epoxide substitution of alco- hols for polyurethane bioelastomer synthesis,” International Journal of Polymer Science, vol. 2011, Article ID 936973, 8 pages, 2011. [19] Y. Guo, V. M. Mannari, P. Patel, and J. L. Massingill, “Self- emulsifiable soybean oil phosphate ester polyols for low-VOC corrosion resistant coatings,” Journal of Coatings Technology Research, vol. 3, no. 4, pp. 327–331, 2006. [20] Y. Guo, J. H. Hardesty, V. M. Mannari, and J. L. Massingill, “Hydrolysis of epoxidized soybean oil in the presence of phos- phoric acid,” Journal of the American Oil Chemists’ Society, vol. 84, no. 10, pp. 929–935, 2007. [21] M. Thirumal, D. Khastgir, N. K. Singha, B. S. Manjunath, and Y. P. Naik, “Effect of foam density on the properties of water blown rigid polyurethane foam,” Journal of Applied Polymer Science, vol. 108, no. 3, pp. 1810–1817, 2008. [22] F. Kurt and H. James, Plastic Foams, Marcel Dekker, New York, NY, USA, 1973. [23] S. H. Goods, C. L. Neuschwanger, C. C. Henderson, and D. M. Skala, “Mechanical properties of CRETE, a polyurethane foam,” Journal of Applied Polymer Science, vol. 68, no. 7, pp. 1045–1055, 1998. [24] A. Campanella, L. M. Bonnaillie, and R. P. Wool, “Polyure- thane foams from soyoil-based polyols,” Journal of Applied Polymer Science, vol. 112, no. 4, pp. 2567–2578, 2009. [25] I. Javni, W. Zhang, and Z. S. Petrovi´c, “Effect of different iso- cyanates on the properties of soy-based polyurethanes,” Jour- nal of Applied Polymer Science, vol. 88, no. 13, pp. 2912–2916, 2003. [26] T. W. Pechar, G. L. Wilkes, B. Zhou, and N. Luo, “Charac- terization of soy-based polyurethane networks prepared with different diisocyanates and their blends with petroleum-based polyols,” Journal of Applied Polymer Science, vol. 106, no. 4, pp. 2350–2362, 2007. [27] A. Guo, I. Javni, and Z. Petrovic, “Rigid polyurethane foams based on soybean oil,” Journal of Applied Polymer Science, vol. 77, no. 2, pp. 467–473, 2000. [28] Y. C. Tu, H. Fan, G. J. Suppes, and F. H. Hsieh, “Physical pro- perties of water-blown rigid polyurethane foams containing epoxidized soybean oil in different isocyanate indices,” Journal of Applied Polymer Science, vol. 114, no. 5, pp. 2577–2583, 2009. [29] Dow Plastics, Product Information of PAPI 27 Polymeric MDI, The Dow Chemical Company, Midland, Mich, USA, 2001. [30] Dow Plastics, PProduct Information of VORANOL 490, The Dow Chemical Company, Midland, Mich, USA, 2001. [31] ASTM Designation: D1622-08, Standard Test Method for Ap- parent Density of Rigid Cellular Plastics, 2008. [32] ASTM Designation: C518-10, Standard Test Method for Steady-State Thermal Transmission Properties by Means of the Heat Flow Meter Apparatus, 2010. [33] ASTM Designation: D1621-10, Standard Test Method for Compressive Properties of Rigid Cellular Plastics, 2010. [34] H. Youn, J. Lee, and S Choi., “Properties of rigid polyurethane foams blown by HFC-365mfc and distilled water,” Journal of Industrial and Engineering Chemistry, vol. 13, no. 7, pp. 1076– 1082, 2007. [35] S. S. Narine, X. Kong, L. Bouzidi, and P. Sporns, “Physical pro- perties of polyurethanes produced from polyols from seed oils: II. Foams,” Journal of the American Oil Chemists’ Society, vol. 84, no. 1, pp. 65–72, 2007. [36] M. Thirumal, D. Khastgir, N. K. Singha, B. S. Manjunath, and Y. P. Naik, “Mechanical, morphological and thermal proper- ties of rigid polyurethane Foam: effect of chain extender, poly- ol and blowing agent,” Cellular Polymers, vol. 28, no. 2, pp. 145–158, 2009. [37] Y. C. Tu, G. J. Suppes, and F. H. Hsieh, “Water-blown rigid and flexible polyurethane foams containing epoxidized soybean oil triglycerides,” Journal of Applied Polymer Science, vol. 109, no. 1, pp. 537–544, 2008. [38] Y. C. Tu, P. Kiatsimkul, G. Suppes, and F. H. Hsieh, “Physical properties of water-blown rigid polyurethane foams from veg- etable oil-based polyols,” Journal of Applied Polymer Science, vol. 105, no. 2, pp. 453–459, 2007. [39] A. Guo, W. Zhang, and Z. S. Petrovic, “Structure-property re- lationships in polyurethanes derived from soybean oil,” Jour- nal of Materials Science, vol. 41, no. 15, pp. 4914–4920, 2006. [40] R. Herrington and K. Hock, Dow Polyurethane Flexible Foams, The Dow Chemical Company, Midland, Mich, USA, 2nd edi- tion, 1997. [41] A. Biedermann, C. Kudoke, A. Merten et al., “Analysis of heat transfer mechanisms in polyurethane rigid foam,” Journal of Cellular Plastics, vol. 37, no. 6, pp. 467–483, 2001. [42] En.wikipedica.org, “List of thermal conductivities,” 2010, http: //en.wikipedia.org/wiki/List of thermal conductivities/. [43] M. C. Hawkins, B. O’Toole, and D. Jackovich, “Cell morphol- ogy and mechanical properties of rigid polyurethane foam,” Journal of Cellular Plastics, vol. 41, no. 3, pp. 267–285, 2005. [44] H. Jin, W. Y. Lu, S. Scheffel, M. K. Neilsen, and T. D. Hinner- ichs, “Characterization of mechanical behavior of polyur- ethane foams using digital image correlation,” in Proceedings of the ASME International Mechanical Engineering Congress and Exposition (IMECE ’05), vol. 256, pp. 293–298, Orlando, Fla, USA, November 2005. [45] H. Lim, S. H. Kim, and B. K. Kim, “Effects of the hydroxyl value of polyol in rigid polyurethane foams,” Polymers for Ad- vanced Technologies, vol. 19, no. 12, pp. 1729–1734, 2008. [46] D. V. Dounis and G. L. Wilkes, “Effect of toluene diisocyanate index on morphology and physical properties of flexible slab- stock polyurethane foams,” Journal of Applied Polymer Science, vol. 66, no. 13, pp. 2395–2408, 1997.
  • 9. Submit your manuscripts at http://www.hindawi.com ScientificaHindawi Publishing Corporation http://www.hindawi.com Volume 2014 Corrosion International Journal of Hindawi Publishing Corporation http://www.hindawi.com Volume 2014 Polymer Science International Journal of Hindawi Publishing Corporation http://www.hindawi.com Volume 2014 Hindawi Publishing Corporation http://www.hindawi.com Volume 2014 Ceramics Journal of Hindawi Publishing Corporation http://www.hindawi.com Volume 2014 Composites Journal of Nanoparticles Journal of Hindawi Publishing Corporation http://www.hindawi.com Volume 2014 Hindawi Publishing Corporation http://www.hindawi.com Volume 2014 International Journal of Biomaterials Hindawi Publishing Corporation http://www.hindawi.com Volume 2014 Nanoscience Journal of TextilesHindawi Publishing Corporation http://www.hindawi.com Volume 2014 Journal of NanotechnologyHindawi Publishing Corporation http://www.hindawi.com Volume 2014 Journal of Crystallography Journal of Hindawi Publishing Corporation http://www.hindawi.com Volume 2014 The Scientific World JournalHindawi Publishing Corporation http://www.hindawi.com Volume 2014 Hindawi Publishing Corporation http://www.hindawi.com Volume 2014 Coatings Journal of Advances in Materials Science and Engineering Hindawi Publishing Corporation http://www.hindawi.com Volume 2014 Smart Materials Research Hindawi Publishing Corporation http://www.hindawi.com Volume 2014 Hindawi Publishing Corporation http://www.hindawi.com Volume 2014 Metallurgy Journal of Hindawi Publishing Corporation http://www.hindawi.com Volume 2014 BioMed Research International Materials Journal of Hindawi Publishing Corporation http://www.hindawi.com Volume 2014 Nanomaterials Hindawi Publishing Corporation http://www.hindawi.com Volume 2014 Journal of Nanomaterials