Impact Statement: Why you should not miss the event! • The global process industry loses $20 billion, or five percent of annual production, due to unscheduled downtime and poor quality.* • ARC estimates that almost 80 percent of these losses are preventable and 40 percent are primarily the result of the operator or human in the loop. • ARC estimates unplanned downtime accounts for the equivalent of 20 percent of all production in the process industries. A single unplanned shutdown can wipe out your plant profit for the year. TRACING CONTROL LOOP PROBLEMS LOOP MALFUNCTIONS FIELD CHECKS & PLANT COMMISSIONING CHECKING DCS AND PLC I/O CARDS CHECKING A VALVE POSITIONER CHECKING LOOP ISOLATORS AND VFDS No unscheduled downtime Product running at specifications All instruments, controls, etc. are operating properly Reduce maintenance cost Minimize troubleshooting time Improve employee efficiency Training Benefits:

1. PROCESS
INSTRUMENTATION
retrofitting
maintenance
&
troubleshooting
Course Objective:
Marcep Inc. is happy to deliver maintenance training series and certainly a key to the profitability of
companies through ensuring that the control system is maintained so the plant can achieve maximum
productivity. Marcep Inc. training includes some history and speculates about future advances of
instrumentation and control (I&C) system maintenance; it also covers some of the fundamental principles,
vocabulary, symbolism, standards and safety. It suggests the necessary knowledge required for I&C
technicians and the interaction of maintenance in the retrofitting and start- up of control systems.
History of Instrumentation and Control Maintenance
From pneumatic instrumentation to computer-controlled systems- what a change! Is a seasoned
instrument mechanic expected to troubleshoot a state-of-the-art computer-controlled system? Should a
new instrument technician be expected to maintain pneumatic instrumentation? Marcep Inc. training
documents experiences in the older types of systems as well as in the newer, state-of-the-art systems.
The complexity of control loops and systems requires specialist. The systems concept requires more
varied knowledge and the overall concept of control rather than component troubleshooting and
replacement. When the control system doesn't work, the plant losses its productivity. The control system
design can determine the profitability of a company. If it is maintainable and the mechanics, technicians
and engineers are trained, the production output of the plant will be high. Corrective, preventive and
operational maintenance must be performed by qualified and experienced I&C maintenance personnel.
08th- 09th August 2016
Mumbai
10th- 11th August 2016
Kolkata
12th- 13th August 2016
Chennai
Two Days Training Program On:
www.marcepinc.com Tel: 022- 30210100 Fax: 022- 30210100 info@marcepinc.com

2. 1.0 Overview of Process Instrumentation
2.0 Retrofitting, Maintenance and Troubleshooting
of Flow measuring Instruments (Orifice Meter,
Pitot Tube, Vortex Meter, Magnetic Flow Meter,
Mass Flow meter, Ultrasonic Flow meter)
3.0 Retrofitting, Maintenance and Troubleshooting
of Level measuring Instruments (Visual Gauges,
Flow type, Displacement type, Conductive type,
Capacitance type, Ultrasonic type, Radar type,
Radioactive type Level Instruments)
4.0 Retrofitting, Maintenance and Troubleshooting of
Pressure measuring Instruments (Pressure
Transmitters, Diaphragms and Bourdon type
Pressure Transmitters, Strain gauges type,
Pressure measuring Instruments)
5.0 Retrofitting, Maintenance and Troubleshooting of
Temperature measuring Instruments
(Thermocouple, RTD, Thermistors, Temperature
Transmitter type Temperature Instruments)
6.0 Retrofitting, Maintenance and Troubleshooting of
Online Analyzers and Gas Chromatography
(Oxygen , Moisture, CO2, pH, Conductivity
Analyzers , Gas Chromatography)
1.0 Retrofitting, Maintenance and Troubleshooting of
Control Valves
2.0 Retrofitting, Maintenance and Troubleshooting of
Package Control Instruments and Panels (PLCs,
Alarm Annunciators, Control Panels)
3.0 Retrofitting, Maintenance and Troubleshooting of
Emergency Shut Down (ESD) Systems
4.0 Retrofitting, Maintenance and Troubleshooting of
Online Vibration Monitoring System ( Axial,
Radial Vibration Analyzers)
5.0 Retrofitting, Maintenance and Troubleshooting of
Alarm / Trip Switches (Pressure, Temperature,
Level Switches)
6.0 Case Studies & Group Discussion
Day - One Day - Two
Two Days Training Program On:
PROCESS
INSTRUMENTATION
retrofitting
maintenance
&
troubleshooting
08th- 09th August 2016
Mumbai
10th- 11th August 2016
Kolkata
12th- 13th August 2016
Chennai
Course Agenda:
www.marcepinc.com Tel: 022- 30210100 Fax: 022- 30210100 info@marcepinc.com

3. Professional Experience:
1) Presently consultant on Control & Instrumentation, functional safety, security systems & training faculty to various
Corporate Training Institutes.
2) At Gujarat Narmada Valley Fertilizers (GNFC) Bharuch, Gujarat (28 years). Worked on various capacities from
manager to general manager. Superannuated as General Manager.
3) At Indian Oil Corporation Ltd. (IOCL) Gujarat Refinery, Baroda (8 years)- Worked on various capacities from
Instrument Engineer to Deputy Manager.
4) Conducted many training Sessions, Seminars, Conferences & Technical sessions during the course of his tenure
in above Industries to engineers, technicians & to senior experienced professionals. Has represented many forums
in India & Abroad on Control & Instrumentation in Industries as an expert & also on various panel discussions.
5) Fellow of Institution of Engineers (FIE)
Hands on experience:
In Refinery Units- Atmospheric & vacuum distillation units, Catalyst Reformer, FCCU, Thermal Power Station, LPG
& Gas plant, Oil movement & storage, Expansion Projects, Vis breaker, Bitumen Unit, Technical Services, Revamp
Projects, etc. In Fertilizers & Chemicals- Ammonia Plant, Urea Plant, steam & power generation plant, Captive
Power Plant, Methanol Plants(1, 2,) DM water & all offsite, Aniline TDI Complex, Nitrophoshate Complex (Weak
Nitric Acid, Concentrated Nitric Acid, ANP & CAN) & all other peripheral sites. Control & Instrumentation Systems of
High Pressure Coal/ Oil/ Gas Fired Boilers & Turbogenerators, Electro hydraulic Turbine Control Systems,
Turbovisory Systems, Ash Handling System & other utilities in Refinery & Fertilizer Plants. Hands- on various type
of DCS Systems, Safety Shutdown Systems (ESD), PLCs, Analyzer Systems, Various types of Control Valves &
Shutdown Valves, State of the art field instrumentation systems (Field bus), Fire & GAS Detection Systems,
Vibration Monitoring Systems, burner management system & many other type of Instrumentation & Systems, as
required In a large size, Modern Oil/ Gas based Fertilizers, Petrochemicals & Thermal Power Plants. Carried out
many modifications/ Improvements in the above plants which has improved Plant Reliability, Safety & improved
Plant Efficiencies. In house Revamping of Ammonia, Urea, Thermal Power Plant, DM, Utilities & Offsite areas from
Pneumatic System to DCS, PLC & Safety shutdown Systems & Modern Field instrumentation System. The
engineering & procurement of these systems were carried out In- House Up graded various DCS/ PLC/ ESD
systems in all the above plants to take care of Technology Obsolescence.
Course Facilitator: Mr. S. K. Thakar
Two Days Training Program On:
PROCESS
INSTRUMENTATION
retrofitting
maintenance
&
troubleshooting
08th- 09th August 2016
Mumbai
10th- 11th August 2016
Kolkata
12th- 13th August 2016
Chennai
www.marcepinc.com Tel: 022- 30210100 Fax: 022- 30210100 info@marcepinc.com

4. Please register the following delegate/s for
(For Additional delegates please photocopy this form)
Organisation Details & Authorization:
I / We Hereby Confirm To The Above And Authorize Our Participants To The Programme. Please Send The Invoice To:
Company Name:
Nominating Authority:
Designation: Email:
Company Postal Address:
Tel No.:
* This Booking is Invalid Without Signature
Signature
Participation Fees Include: Workshop kit Documentation, Refreshment, Luncheon, Certificate Of Participation
NON- RESIDENTIAL PROGRAME
Cell No.:
Marcep Inc. Terms and Conditions
Payment terms - Upon completion and return of the registration form, full payment is required not later
than 5 business days from the date of invoice. Payment must be received prior to the event date. Marcep
Inc. reserves the right to refuse admission to the event if payment has not been received.
Cancellation, postponement and substitution policy - You may substitute delegates at any time by
providing reasonable advance notice to Marcep Inc. In the event that Marcep Inc. postpones an event for
any reason and the delegate is unable to attend on the revised date, you will receive full credit of the
contract fee paid. On mutual agreement, you may use this credit for another Marcep Inc. event which must
occur within one year from the date of postponement. Except as specified above, no credits will be
issued for cancellations. There are no refunds given under any circumstances. Marcep Inc. is not
responsible for any loss or damage as a result of a substitution, alteration or cancellation/ postponement
of an event. Marcep Inc. will not take any liability whatsoever if the event is cancelled, rescheduled or
postponed due to act of God, natural calamities or any other emergencies. Please note that while course
speakers and topics were confirmed at the time of marketing, for circumstances beyond our control, the
organization reserves the right to substitute, alter or cancel the speakers and/or topics Marcep Inc.
reserves the right to alter or modify the speakers and/or topics if necessary without any liability to you
what so ever. Updates on any substitutions or alterations will be provided as soon as possible.
Discounts All 'Early Bird' Discounts require payment at time of registration and before the cut-off date in
order to receive any discount. Offered discounts by Marcep Inc. (including team discounts) must also
require payment at the time of registration. All discount offers will stand cancelled if payment is not
received at the time of registration.
For group nomination reply on:queries
info@marcepinc.com
Payment Terms:
Payment Is Required Within 5 Working Days From the Date
Of Invoice. Account Transfer/Cheque/DD Should Be In Favour
Of “Marcep Inc.” Payable At Par In Mumbai.
Investment fees
01 Delegate - INR: 24,500/- (Base Price)
Service Tax @ 15 %
Sales Hotline No.:
or email: raj@marcepinc.com
07506478464
Marcep Inc.
Campz Landmark Bldg., 103, 1st floor,
Next to Tata Motors Showroom, S.V. Road,
Jogeshwari- West, Mumbai- 400102
Tel: 022- 30210100 Fax: 022- 30210103
info@marcepinc.com
PARTICIPATION DETAILS
Name: Designation: Email: Location:
www.marcepinc.com
since: 1980
R
training the professionals
Registration Page:
PROCESS
INSTRUMENTATION
retrofitting
maintenance
&
troubleshooting
08th- 09th August 2016
Mumbai
10th- 11th August 2016
Kolkata
12th- 13th August 2016
Chennai