1. FIELD INSTRUMENT & ANALYZER TECHNICIAN
Muhammad Adil S/O Muhammad Essa
MOBILE: +92 3023198724
EMAIL: adil.engro@gmail.com
OBJECTIVE 4 Years’ Experience
To work in a dynamic and progressive organization and make this work worthwhile for the organization as well as the
profession. My aim is increase in knowledge and skillful experience in the respective field at professional and competitive
environment for achievement of excellence.
PROFESSIONAL EXPERIENCE July, 2011 To Present
I have more than 04 years working experience as instrument technician in Engro Fertilizer Limited (Engro Fertilizers Limited
is a subsidiary of Engro Corporation and a renowned name in Pakistan’s fertilizer industry).
RESPONSIBILITIES
Coordinates the activities of assigned Instrument Technicians, providing work instructions, advice and guidance. Work as a
job site leader to coordinate with other craft leaders.
To Receive assignments, work orders sketches and permits to work from Electrical & Instrument Supervisor, examines
faulty electronic or pneumatic instrumentation, establishes requirements, i.e. tools, parts and length of time, and plans
layout and procedures for repair, modification, replacement or calibration.
Installs, maintains, modifies and repairs a variety of electronic, electrical and pneumatic instrumentation, on site, using a
variety of tools and test equipment. Work includes the disassembly, cleaning, and setting, changing and repairing of
components such as electronic cards and replacing defective parts such as relays, integrated circuits and transmitters.
Carries out routine preventive maintenance and checking of all instrumentation in assigned area Includes stripping,
cleaning, lubricating, testing and reassembling of all equipment, reporting operating conditions and faults to the Electrical &
Instrument Supervisor. Performs preventive maintenance on major safety and shutdown systems
Carries out minor modifications work and troubleshooting on electronic instrumentation in the assigned area. Includes
following electronic diagrams, checking loops, checking logic diagrams and carrying out any necessary repairs and or
repairing switches, carrying out modifications, for example, adding protection systems, checking and calibrating shutdown
systems and checking microprocessors in various process or utilities instrumentation units. Reports all faults and identifies
requirements for major overhauls.
Tests, calibrates and reinstalls all repaired electronic, electrical and mechanical instrumentation, ensuring the accuracy of
operation, and that all instrumentation is synchronized in conjunction with the Process Control Rooms.
Carries out safety procedures, ensuring that all work sites are secured and prepared in accordance with work permits that
all work is carried out in accordance with safety procedures including equipment isolations.
Carries out troubleshooting on line equipment and during startups to ensure maximum up time of the equipment.
Performs servicing, condition monitoring, fault diagnosis and restorative tasks on Pneumatic and PLC based ESD systems.
Conducts in-house training on various systems to elevate job knowledge of technicians.
Carries out other similar or related duties such as completing maintenance log books and work orders; acting as a team
leader on major work assignments and on shift; cleaning and maintaining instrument tools, equipment and test bench
equipment according to manufacturer's instructions.
Performs Emergency Response Role as required by company.
Maintain good communication between the Maintenance team, Operation team and workshop team. Update daily
maintenance/shutdown reports & discuss technical issues with Instrument Supervisors. Update daily maintenance and send
completed job cards to Instrument Supervisors/planner to enter in to the SAP.
Working as safety Captain collect safety meeting on every week and also arrange TBT on daily basis.
-FIELD INSTRUMENTATION-
Control Valves
Overhauling, calibration and maintenance of pneumatic and hydraulic type actuators and Control Valves
Repairing and testing of Regulators, Booster Relays, Limit Switches, Sov’s, I/H & I/P convertors
Well knowledge of Mov’s (motor operated valves) and pneumatic chemical injection pumps.
Positioners
Installation, calibration and maintenance of control valve Positioners both pneumatic and electro-pneumatic.
Transmitters
Installation, calibration and maintenance of pneumatic, electronic and smart Pressure, Flow, Level and
Temperature transmitters.
Thermocouples & RTDs
2. Installation, calibration and maintenance of Thermocouples (TC) and Resistance temperature detectors (RTD)
Switches
Installation, calibration and maintenance of pressure, flow, level, temperature and vibration Switches.
Liquid & Gas Analyzers
Calibration & maintenance of pH, Conductivity, ORP, Chlorine & Turbidity analyzer, And also work on Buck man EZe
monitors controller .Which is combination of ORP,PH Conductivity, Temperature, Florometric(Product) & Carbon
containments
F&G Detection & Suppression System.
Troubleshooting of NET SAFETY Millennium1&2 (NH3), and Intelligent Sensor, Toxic gas of GENERAL MONITOR
(O2,H2, CO, CO2, CH4.) different routine faults preventive maintenance replacement of card and sensors.
-CONTROL SYSTEMS-
BENTLY NEVADA Vibration Monitoring System (3300, 3500)
I have worked on Bently Nevada vibration and temperature monitoring system.
Installation and troubleshooting of radial and thrust vibration probes and RTD.
DCS (Distributed Control System)
I have worked on CS300 Honeywell DCS System.
Troubleshooting & maintenance of Controllers, I/O cards, and Barriers.
Rebooting of Consoles/HMI’s.
Routine Preventive/Corrective maintenance of DCS Cabinets and Consoles.
ESD (Emergency Shut Down System):
I have worked on ESD System (Safety Manager Honeywell)
Troubleshooting & maintenance of Controller’s I/O cards, and Barriers and loops.
Routine Preventive/Corrective maintenance of ESD Cabinets and Consoles.
PLC (Programmable Logic Controller):
I have worked on PLC (Allen Bradley).
To perform minor configuration changes to databases.
Troubleshooting & maintenance of I/O cards, Communication Cards.
Routine Preventive/Corrective maintenance of PLC and HMI’s.
SLC 5/04
MICROLOGIX 1500
Minor knowledge of following control systems
CCC Antisuge system
Woodward 505/Peak 150
Fire and Gas Detection System
Use of The Following CALIBRATION Equipment During Plant Maintenance:
Hart Communicator (Rosemount (275,375), Foxboro, Yamatake Honeywell)
Vibration Probes Calibrator TK-3 ( Bentley Nevada )
Temperature Calibrator ( Fluke )
Pressure Calibrator ( JOFRA )
Milli Ampere Source
Frequency Generator
Woodward Peak 150 Configurator
TRAININGS
First Aid.
Fire Fighting.
Area classification.
Permit To Work (PTW) System
PSM(Personnel Safety Management)
PSRM (Process Safety & Risk Management) Training.
Computerized Maintenance Management System SAP
3. -PROJECTS-
Worked in installation and commissioning of NVD project in Engro, NVD is a New Venture Division in which
get a gas pipe line from Rety Maro Gas field of Mari Gas to Engro Fertilizer site.
I have worked as an instrument technician in Turn Around 1014 of World Largest Single Train Ammonia,
Urea Complex Engro Fertilizer.
Major Equipment
Commissioning and routine maintenance of field Instrumentation and Control Systems of following major
Equipment:
SYN and CO2 Compressor (Nuovo Pignone) , AIR Compressor (MAN TURBO)
Steam Turbines. (Elliot)
Ammonia/Carbamate and BFW Booster Pumps. (Ebara)
-Professional Trainings-
Apprentice Ship Two years in Engro Fertilizer Limited
D.I.T (Diploma in Information Technology)
One Year Program of D.I.T from Sindh Board of Technical Education Karachi in 2009
C.L.P (Computer Short Course C.L.P in I.T) MS-Win 98, Up, MS-Office, Internet
Four Months Program from MSiiT Centre, Mirpur Mathelo in 2007
Qualifications
B-Tech (Pass)
B-Tech (Pass) in Electronics Islamia University Bahawalpur (Waiting for Result)
D.A.E
Diploma of Associate Engineer in Electronics, From Punjab Board of Technical Education Lahore. (2008-2011)
D.I.T (Diploma in Information Technology)
One Year Program of D.I.T from Sindh Board of Technical Education Karachi in 2009
Personal Details
Date of Birth 05 May 1988
CNIC Number: 45104-4740025-5
Passport # BW1400251 (valid till 13 Apr,2024)
Permanent Address Village & B.P.O Darwesh Naich Tal:Mirpur Mathelo Distt: Ghotki Sindh Pakistan