1. RESUME
VIRANJAY KUMAR RAI
Email:viranjay.rai@apollotyres.com
Viranjay111@yahoo.co.uk
Cell No: 09726743921
Job Objective
Assignments in Operations & Maintenance/Projects in Instrumentation & Control
Engineering with a high growth oriented organisation.
Snapshot
Presently working with Apollo tyres Ltd Vadodara unit as an associate manager
(instrumentation & control) and looking after the Operations & Maintenance, Process
Automation& control Engineering.
Iam responsible for maintenance , breakdown and improvement activities in tyre
curing, utility services (Boilers, Compressors, Chillers) & tyre testing equipments .
Responsible for plant calibration activities as per QS9000 / TS 16949 standards
throughout the plant with record maintaining, SAP entry and handling audits.
Educational Qualification :
Name of Exam Board/Univer
sity
Year of
Passing
% of marks Class
Obtained
A.I.S.S.E. C.B.S.E 1995 68.6 First Class
A.I.S.S.C.E C.B.S.E 1997 71 First Class
Diploma (I.C) T.E.B 2001 72.98 Distinction

2. Organisational Experience
Name of
company
Designation Duration Period
Apollo tyres Ltd Associate manager
Instrumentation
April
2013
Till date
Apollo tyres Ltd Sr executive
Instrumentation
April
2009
April 2013 4 years
Apollo tyres Ltd Executive
Instrumentation
May
2008
April 2009 11 months
Daniel
Measurement &
Control India Ltd
Commissioning
engg
23 July
2007
30 may
2008
10months
Pesticide India ltd
Ankleshwar division
Instrument
Supervisor
17 June
2005
23 July
2007
2 years
Tyco InfoTech&
industrial
Services Ltd RIL,
Jamnagar
Instrument-
Technician
Septemb
er
2003
15 June
2005
1Year &09
months
Intek instruments
Pvt. Ltd
Jr. Engineer
August
2001
Oct- 2002
1Year & 03
months
Key Result Areas:
 Managing activities pertaining to erection and commissioning /
up gradation of a machine & equipment.
 Plan & Execute Preventive Maintenance, Break down
maintenance, shutdown and pre-shut down activity, plant
calibration activity, project and modification job, manpower and
material planning.
 To carry out survey of the work / materials required and
arrange them as necessary to complete the activities in time.
 Implementing systems, processes and procedures to facilitate
smooth functioning of overall production operations and enhance
operational efficiency.
 Analysing various processes / applications and recommending
process modifications and equipment calibrations to enhance
operational efficiency
 Conducting Route Cause & Field Failure Analysis to detect and
resolve performance bottlenecks, ensuring maximum efficiency
in plant operations...
 Training to down the line subordinates & technicians.
 Hand on experience in erection & commissioning of Thermal
boiler (12TPH).

3.  Responsible for documentation of IMS (Integrated management
system), its audit and reverent issues.
Knowledge Purview:
Process Control & Automation: Well versed with Advance Measuring
Recording & process control
Instrumentation & process control techniques.
Independently handling the maintenance & trouble
shooting of tyre testing machine(TMSI,USA
machines like Akron TTM machine (TMSI,USA),
PCR TTM machine (TMSI,USA), Plunger machine,
LDM machine and dynamic balancing machine
(Hoffman make Germany)
Hand on experience with variety of Sensors, Signal
convertors, Signal Isolators, different make PID/ON-
OFF Controllers, Control loop instruments, control
valves, various transmitters, Calibration instruments,
Solenoids, Safety switches, Timers, Counters, Limit
s/w, etc..
Adherence to standard maintenance practices laid
Down for compliance with ISO 9001
Calibration of various Pneumatic Electronic, and SMART
Transmitters and configuration of Rosemount,
Enders+ Hauser, Foxboro transmitters using HART
communicator and HHT, Portable calibrator
(Scandura B-20)
Calibration of Pressure, Differential Pressure, flow
and temperatureSwitches, Ultrasonicflow meters,
portable Ph, ORP & Silica analysers its operation
&maintenance .
Temp indicator sensors, conductivity meter
maintenance, electronic weighing scale, Knowledge
of Nexogen 4000 Series PLC (Messeng)
Maintenance and troubleshooting of Domino printer.
Solenoid Valves (ASCO, HERION), Level, Pressure,
Temp. Switches, Pressure gauge,I/P
Converters,Flame detectors, SmartTransmitters
make FOXBORO, ROSEMOUNT,ABB.
Maintenance of Conductivity meters, PH meters make (
forbes marshal), Positive displacement
meter(bopp&Reuther).

4. Calibration reports preparation, PM jobs, annual
checks planning schedules and required documents
preparation jobs
Working Experience of Daniel 1200 turbine flow
meter, US-1000 ratio controller (yokogawa make),
IT400 pulse converter, eurotherm multiloop
controller.
Hand on experience with variety of PLC software
(Allen Bradley / Siemens).
 Active Member of the Energy Conservation Team; achieved lowest specific
power Consumption / Kg of marketable production vis-à-vis average industrial
consumption. (Specific Consumption: 0.689 units of power per Kg of marketable
production.
 Undergone various Management training programmes in Interpersonal skills,
management gradients, communication skills, Leadership etc. with reputed
faculty.
 Undergone training on 5S activities and Kaizen projects.
IT Skills
 Well versed with Windows, and MS-Office Applications, SAP systems & PM
module, PLC software like Allen Bradley, Siemens.
Training Attended
 Attended training on Role of instrumentation in maintenance management at
Mumbai (Vikroli)
 Attended training of Siemens PLC S7-300 at vadodara (Sofcon institute)
 Attended training in essential boiler instrumentation and control for process
engineers.
 Attended 2 days training program on calibration by Masibus Gandhinagar.
 Gone through six sigma green belt certification program for 8 days and taken
project on plant air consumption reduction.
Personal Details
Contact Address :B/104 HARMONY APPARTMENT,
NEAR URMI APPT, EME CIRCLE, FATHJUNG
VADODARA - 390002, GUJARAT
Date of Birth 10TH DEC 79
Marital status Married
Designation Associate manager