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HIGH THROUGHPUT 
MICROSTRUCTURE-MECHANICAL 
PRAOli KhPosEravRaniT, JoYrdaDn WAeaTveAr, SaCikiOranmLaLyeEe SCamTudIraOla,N Surya R. Kalidindi 
Georgia Institute 
of Technology 
EBSD scan of 1,824,372 data points with 4 μm spatial resolution---- 12 hours 
1 mm 
Time and Cost in Microstructure Characterization , such as EBSD scan 
High resolution data collection at Grain Boundary regions 
Low resolution scan pattern 
400 scan points 
Scan time (90 fps) : 4.5 sec 
High resolution adaptive 
scan pattern 
2,600 scan points 
Scan time (90 fps) : 29 sec 
High resolution scan pattern 
102,400 scan points 
Scan time (90 fps) : 19 min 
Nanoindentation Arm 
1 
2 
1 2 
Distance from the Boundary (μm) 
The George W. Woodruff School of mechanical Engineering, Georgia Institute of Technology, Atlanta GA 
How many samples are required and how many tests have to be performed to 
get true measurements of mechanical properties for a given microstructure? 
Connection of the mechanical 
response of a large sample with 
the microstructure of a small area 
Thermo-Mechanical Gradient Processes 
50 μm 
MULTISCALE MECHANICAL TEST METHOD 
100μm 
10μm 
1μm 
1000+μm 
Nanoindentation Micro Macro 
SEM pole piece 
EBSD detector 
Sample 
Indenter tip 
Step 6 Step 5 Step 4 Step 3 Step 2 Step 1 
Kernel average misorientation (KAM) 
1 
2 
4 
3 
5 
6 
Does the microstructure of the selected sample represent the microstructure of entire part? 
Higher resolution & smaller area vs. Lower resolution & larger area 
• BSE image collection is faster than EBSD data 
collection 
• BSE image can be used to locate the coordinates 
of interesting object such as grain boundaries 
Quench Rate Gradient 
Furnace Constant 
RT 
A set of thermocouples 
Double Cone 
Compression 
Sample 
Total Strain Gradient from DIC 
Distance 
Temperature 
A set of thermocouples 
Distance 
Cooling rate 
Aging Temperature Gradient 
Martensite Laths Ferrite Grains 
INTEGRATED NANOINDENTATION WITH SMART EBSD IN-SITU NANOINDENTATION TEST

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High throughput microstructure mechanical characterization

  • 1. HIGH THROUGHPUT MICROSTRUCTURE-MECHANICAL PRAOli KhPosEravRaniT, JoYrdaDn WAeaTveAr, SaCikiOranmLaLyeEe SCamTudIraOla,N Surya R. Kalidindi Georgia Institute of Technology EBSD scan of 1,824,372 data points with 4 μm spatial resolution---- 12 hours 1 mm Time and Cost in Microstructure Characterization , such as EBSD scan High resolution data collection at Grain Boundary regions Low resolution scan pattern 400 scan points Scan time (90 fps) : 4.5 sec High resolution adaptive scan pattern 2,600 scan points Scan time (90 fps) : 29 sec High resolution scan pattern 102,400 scan points Scan time (90 fps) : 19 min Nanoindentation Arm 1 2 1 2 Distance from the Boundary (μm) The George W. Woodruff School of mechanical Engineering, Georgia Institute of Technology, Atlanta GA How many samples are required and how many tests have to be performed to get true measurements of mechanical properties for a given microstructure? Connection of the mechanical response of a large sample with the microstructure of a small area Thermo-Mechanical Gradient Processes 50 μm MULTISCALE MECHANICAL TEST METHOD 100μm 10μm 1μm 1000+μm Nanoindentation Micro Macro SEM pole piece EBSD detector Sample Indenter tip Step 6 Step 5 Step 4 Step 3 Step 2 Step 1 Kernel average misorientation (KAM) 1 2 4 3 5 6 Does the microstructure of the selected sample represent the microstructure of entire part? Higher resolution & smaller area vs. Lower resolution & larger area • BSE image collection is faster than EBSD data collection • BSE image can be used to locate the coordinates of interesting object such as grain boundaries Quench Rate Gradient Furnace Constant RT A set of thermocouples Double Cone Compression Sample Total Strain Gradient from DIC Distance Temperature A set of thermocouples Distance Cooling rate Aging Temperature Gradient Martensite Laths Ferrite Grains INTEGRATED NANOINDENTATION WITH SMART EBSD IN-SITU NANOINDENTATION TEST