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Saudi Arabia Railway Organisation Visit to Transnet Iron Ore Line
Saldanha
19 February 2015
Table of Contents
• Overview of Transnet
• Transnet Freight Rail
• Transnet Engineering
• Transnet Port Terminals
1
Transnet State Owned Company Ltd
Operational Divisions
2
PAGE
Transnet Freight Rail
PAGE
Sishen
Postmasburg
Saldanha
Sishen
Kolomela
Khumani
Emerging
Miners
Upington
Springbok
Bloemfontein
De Aar
Kimberley
Cape Town
Iron Ore Export Channel
PAGE
Sishen
Postmasburg
Saldanha
Sishen
Kolomela
Khumani
Emerging
Miners
Upington
Springbok
Bloemfontein
De Aar
Kimberley
Cape Town
Iron Ore Export Channel
PAGE
0
10 000 000
20 000 000
30 000 000
40 000 000
50 000 000
60 000 000
70 000 000
1976/77
1977/78
1978/79
1979/80
1980/81
1981/82
1982/83
1983/84
1984/85
1985/86
1986/87
1987/88
1988/89
1989/90
1990/91
1991/92
1992/93
1993/94
1994/95
1995/96
1996/97
1997/98
1998/99
1999/20
2000/01
2001/02
2002/03
2003/04
2004/05
2005/06
2006/07
2007/08
2008/09
2009/10
2010/11
2011/12
2012/13
2013/14
2014/15
0
150 000 000
300 000 000
450 000 000
600 000 000
750 000 000
900 000 000
1 050 000 000
AnnualVolume
TotalVolume
Export Iron Ore Railed since Start-up (metric tons, per year & accumulated)
6
18mtpa Installed Capacity (1976)
Incremental
Optimisation
Phase
Expansion
Phase (crossing
loops, RDP
trains, new
wagons &
locomotives,
new mines)
20 Years of Growth & Optimisation
PAGE
 Global demand for South Africa’s high quality iron ore outstrip export
capacity since 1994
 Through innovative execution and continuous improvement, Freight
Rail increased capacity of 18mtpa to ~28mtpa
 A capacity expansion programme launched in 1994, increased
capacity to the current 62mtpa level:
− Existing crossing loops lengthened from 2.5km –4.5km to accommodate
longer trains
− State of the art signalling systems installed along the 861km length
of the line
− Track upgraded from 26 tons per axle to 30 tons per axle,
increasing wagon payload from 85 – 100 tons
− Rolling stock fleet expanded to increase rail capacity
− Introduction of radio distributed power (RDP) technology increased
train length from 216 wagons to 342 wagons during 2007 7
Successes the past 2 decades
South Africa now
operates the longest
production train in the
world – 4km : 342
wagons and 6
locomotives
PAGE
Class 43 Diesel-Electric Class 15 Electric
 The Ore Line was commissioned with 31x Class 9E locomotives in 1976
 These locomotives were replaced during the past 4 years with a fleet of 76x Class 15E
locomotives – power output 4’500kW or 6’000 hp/tractive effort of 588kN at
start and 454kN continuous – the strongest locomotives in South Africa,
supplemented by 32x Class 43D locomotives to haul general freight
8
Rolling Stock Modernisation
PAGE 9
Remote 3 (End Of Train)
Remote 2
Remote 1
Lead
Consist
342-wagon Radio Distributed Power Train
Statistics
Train Length 3,9 kilometres
Train Mass 42 320 Tons
Pay load mass 34 200 tons
Operating speed 60 km/h
Wagons type Gondola CR14 at 30t/axle
Payload per wagon 100 tons
Locomotives 15E Electric = 4410 KW
43 D/E = 2050 KW
PAGE 10
Operational Model
System 1: Loading at Mines
National Ports
Authority
Berth capacity,
Berths, Marine
services
Port Terminals
Reclaiming & Ship Loading
4
SALKOR
Compiling/De-compiling
trains, Shunting, NTG,
Wagon & Locomotive
maintenance
Rail operations
Train operations, Crews, Traffic Control,
Per way, Communication, Signalling, Power
supply, Infrastructure- and Rolling Stock
maintenance
Halfweg : Re-
manning of trains
Crew book off
2
Port Terminals
Off-loading & stacking
3
MINE SIDINGS
AND LOUD-OUT
STATIONS
Kolomela
Sishen
Khuman
i
1
System 2: Rail transit
System 3: Off-loading & stacking
System 4: Reclaiming & ship-loading
PAGE
Iron Ore Line Performance
Operational Efficiencies
11
Performance Area Past Performance Projections
2012/
13
2013/
14
2015/
16
2016/
17
2017/
18
2018/
19
2019/
20
Locomotive Efficiency
GTK '000/loco/month
48 429 52 028 55 000 55 000 55 000 55 000 55 000
Wagon Cycle Time
hours
94 93 76 76 76 76 76
On Time Departures
minutes
73 33 60 60 60 60 60
On Time Arrivals
minutes
140 233 120 120 120 120 120
PAGE
Future export volumes
12
Iron Ore Export Volume Growth
52
56,6
54,3
60
62 62
67 67
72
0
10
20
30
40
50
60
70
80
2011/12 2012/13 2013/14 2014/15 (LE) 2015/16 2016/17 2017/18 2018/19 2019/20
Historical Performance (Mt) Projections (Mt)
20 THANK YOU
PAGE
Transnet Engineering
Table of Contents
15
Transnet Engineering: Overview1
2 Western Region Overview
3 Saldanha Iron Ore Line
4 Challenges
PAGE 16
Continuous technology advancements and
improvements
Running
Maintenance
Refurbishing
&
Conversions
Locos, wagons, coaches,
components
Heavy
Maintenance
Upgrades
Locos, wagons, coaches,
components
New Builds
Locos, wagons
Leasing
1859 – Landing of the first
railway locomotive in
South Africa at Cape Town
Running maintenance was
first established
TE brings over 150 years of experience in the rail
engineering sector and has built substantial
expertise...
TE’s evolution and transformation of the SA transport industry1
1950s – Koedoespoort
plant established to
refurbish steam locos
1970s – Started
refurbishing electric locos
1999 – Expanded
capability to upgrade locos
starting with 6E1 to 17E
2007 – Upgrading of diesel
locomotives
2008 – Entered the
new build market
1: Evolution of locomotive capability illustrated
SOURCE: Team Analysis
PAGE
TE began its journey in 1860, and is currently a
leading Rail Engineering & Manufacturing firm
17
TE journey to date
Revenue
R13.71bn
Depots
150
Employees
~13,0002
Asset Value
R8.4bn
Factories
7
TE Today1
Coaches WagonsLocomotives
FoundryRotating
machines
Ports Rolling stock
Equipment
Wheels
1850 200919161892 1990 1994
First railway
in South
Africa
established
– Natal
Railway
Company
South
African
Railways
and
Harbours
was born
under the
Union of SA
Transwerk
branded as a
separate
entity within
Transnet
Links
between
various
Railway
Companies
started to
develop
SA infra-
structure
managemen
t became a
company
entity, and
Transnet
was born
Transnet
rebranding
and
structuring
completed –
Transwerk
became TE
First
locomotive
arrived in SA
– beginning
of TE
Arrival of
the first
train at
Johannesb
urg from
Cape Town
via
Bloemfont
ein
TE produces
the worlds
most
advanced
health train
(Phelopepa
1)
TE partners
with leading
internationa
l OEMs to
create world
class
products for
Africa
Official
opening of
the first
public
railway in
South
Africa,
from Point
to Durban
1 2013 results
2 Full Time Employees
2013
TE awards
R50bn for
1064
locomotives
to be
produced in
partnership
with 4 OEMS
as part of
the MDS
TE plays a
vital role in
ensuring the
success of
Transnet’s
Market
Demand
Strategy
SOURCE: TE
Offerings
9 Products
PAGE 18
TE Western Region Management
Operations
Mr Moeketsi JamJam
Business Manager
School of Engineering
Mr Vicky Geldenhuys
Business Manager
Risk & Safety
Mr Poobalan Pillay
Centre Manager
Western Region
Mr Patrick Rynhardt
Business Manager
Information Technology
Mr Andre Dookoo
Business Manager
Finance
Support Services
Mr Arne Bakkene
Plant Engineer
MPE
Ms Veronica van Rooy
Business Manager
Procurement SLD
Mr Bradley Bester
Business Manager
Product Development
Mr Roger Lawrence
Business Manager
Projects
Ms Heena Ranchod
Business Manager
Procurement SRX
Ms Bongiwe Mhlaluka
Business Manager
Human Capital
Mr Luvuyo Rulashe
Business Manager
Wheels
Mr Leon Stuurman
Business Manager
RSE
Mr Martin Esau
Business Manager
Rotating Machines
Mr Neville Solomons
Business Manager
Ports
Mr Bongufefe Ntengo
Business Manager
Wagons
Ms Karen Damon
Business Manager
Coaches
Mr Sedick van der
Schyff Business
Manager
Locomotives SLD
Mr Dirk Eygelaar
Business Manager
Locomotives BLV
PAGE
Western Region
19
Saldanha
Bellville
Salt
River
PAGE
HISTORY
1909 Sawmill 1915 Early Carpenter Shop on the
right
1934 First imported mainline
passenger coach
1946 New Wagon Shop 1979 Aerial View of Salt River
plant
150 Year Celebration
Salt River 150 Years Old
20
PAGE
Western Region - Saldanha
21
End of train @ 4.1 kilometres
Key insights
Longest train in the world
–
▪ 4.1 kilometres
▪ 342 Wagons
▪ 5 Locomotives (4
electric and 1 Diesel)
▪ 1.2 million tonnes per
week
Provide Maintenance for:
▪ 130 Locomotives per
annum
▪ 6700 Wagons per
annum
▪ 8000 Wheels per annum
PAGE
Iron Ore Line – Availability and Reliability
22
Sishen
Postmasburg
Saldanha
Upington
Springbok
Bloemfontein
De Aar
Kimberley
Cape Town
Locomotives
91%
93%
Budget Actual
Availability
15
7
Budget Actual
Reliability
15
0
Budget Actual
Reliability
98%
99.3%
Budget Actual
Availability
Wagons
Availability Reliability (FPMKM)
Budget Actual Budget Actual
Locomotives 91% 93% 15 7
Wagons 98% 97% 0.07 0.03
PAGE
Customer Facing Businesses - Western Region
23
LOCOMOTIVE
S
Descriptio
n
Class 15E Class 9E Class 43D Class 34D Class 36D
Fleet size 76 8 29 16 4
WAGONS
Descriptio
n
CR 17 CR 13/14 DBR FMKJ CALJ
Fleet size 504 6120 75 60 80
COACHES
Descriptio
n
Metro
Shosholoza
Meyl
Premier
Class
Africa Phelophepa
Fleet size 45 30 14 29 36
WHEELS
Descriptio
n
Class 15E Class 9E Class 34D APS APD
Fleet size 612 18 636 6000 1500
PAGE
TE has a clear outlook of the broader
developmental agenda, driving both Growth and
Transformation
24
Key focus elements
▪ Industrialisation
▪ Export promotion
DTI – B-BBEE elements CSDP/ SD and B-BEEE elementDPE – CSDP/ SD elements
National objectives
▪ B-BBEE spend
▪ Investment in plant
▪ Intellectual Property
transfer
Description
▪ Localisation of production
▪ Development of BO,
BWO, YO, EME’s and
QSE’s
▪ The growth and development objectives aim to:
– Contribute toward competitiveness by
leveraging large-scale SOE procurement to
develop a local supplier base and in doing so
create decent jobs, decrease inequality and
eliminate poverty
– Influence foreign organisations towards
initiatives that lead to the development of
local suppliers
– Transfer of skills and IP to local companies
through ESD initiatives
– Development of local capability
▪ The transformation and empowerment
objectives aim to:
– Promote an equitable socio-economic
society through the integration of
historically disadvantaged persons into the
main stream economy
– Focus on “broad-based transformation
impact”
– Focus on “changing the ownership patterns
of the economy”
– Enable increase in black owned businesses
(BWO, YO, Disabled)
“Growth & development”
“Transformation &
empowerment”
▪ Small business promotion
▪ Preservation and
creation of jobs
▪ Skills development
SOURCE: Team analysis
PAGE
Taking this into consideration TE has developed an
over-arching strategic end state view of the
business by 2024
25
TE in 10 Years
Core
Business
Segments
African
Success
Story
People
Company of
Choice
Centre of
Operational
Excellence
SA Rail
Development
Leader
World Class
OEM
 Leading Contributor to the local
economy and region by
promoting localization, skills
transfer, job creation and
sustainability
 Promoter of BO, BWO, BYO,
Disabled EME and QSE
Businesses
 Partake in Regional
Development Discussions (not
only in SA)  Reduce any inefficiencies throughout all
business units
 Ensure maximum capacity utilization and
demand management
 Best in class Lean, Cost, Delivery and Quality
 Identify, attract, select,
develop, and retain the
best talent
 Employer of Choice with
attractive Employee Value
Proposition
 TE ‘One Culture’
 High focus on Talent
Management
 Rail OEM of choice for African
customers
 TE viewed as a partner and not
only as a Supplier
 TE TransAfrica locomotive aimed
to be #1 seller in SSA markets
 Refined Business Model to
enhance Competitiveness to
support SSA needs
 Focused and fine-tuned operating activities and
businesses
 Enabler to TFR and PRASA by providing:
 Rolling stock manufacturing
 Rolling stock maintenance.
 TE operating at the levels of World
Class OEMs in its regions (SSA,
SA)
 Move towards delivering higher
volume (units p.a.), standardized
base product offerings with high
tailoring potential
 Clear Differentiators to other
OEMs
SOURCE: TE
Thank you
27
TRANSNET PORT TERMINALS
WESTERN CAPE REGION
TABLE OF CONTENTS
28
SALDANHA TERMINALS OVERVIEW
TECHNOLOGY USED
BULK IRON ORE PROCESS
SALDANHA TERMINALS SHEQ
SALDANHA TERMINALS OVERVIEW
 The port consists of the following:
o A reclaimed area on which
approximately 5.1 million tonnes of
iron ore can be stockpiled
o A causeway 2,3 km long from the
reclaimed area to the ore/tanker quay
o An ore quay with two berths
o The MPT with 3/4 berths
(depending on vessels’ LOAs)
o MPT capacity of 6.5mt per annum
 The port of Saldanha is South Africa's main iron ore export harbour. A highly mechanized
ore-handling plant remains the largest facility at the port.
 Multi Purpose Terminal (MPT) supporting iron ore exports as well as a variety of harbor bound
industries. The terminal has added Manganese exports to its service offering during 2014.
 Saldanha Terminal is South Africa's largest natural anchorage and port with the deepest
water.
 The first deliveries of iron ore were exported on the vessel Fern Sea during September 1976.
SALDANHA TERMINALS SHEQ
Safety, Health and Environmental accreditations:
 Saldanha – Occupational Health & Safety Management Systems OHSAS 18001:2007
 Saldanha – Environmental Management System ISO 14001:2005
 Saldanha – Quality Management System ISO 9001:2008
 Bulk – NOSA 5 Star
 MPT – NOSA 4 Star
 Saldanha – Rail Safety Regulator (Valid License)
Statistics for Saldanha Terminals:
BULK MPT
Target Actual (LE) Target Actual (LE)
DIFR 0.78 0.65 0.78 0.66
Cost of Risk 2.81 1.80 1.30 1.30
TECHNOLOGY USED
Multi Purpose Terminal
• General Cargo Operating System (GCOS3)
• GCOS is highly beneficial to the customer because all to cargo handling is recorded; from
where the cargo leaves the client to port entry and ultimately shipping. Each and every move
is recorded. During this time, the client is also informed of each event taking place with their
cargo.
Bulk Terminal
• Supervisory Control And Data Acquisition (SCADA) which runs the whole plant.
• SCADA interfaces to CommTrac which provides various reports (operational efficiencies,
delays, tonnages loaded etc.) and sent to clients daily.
BULK IRON ORE PROCESS
Rail offloading
• 2 x Tandem, Dual
Wagon, Rotary
Tipplers
• Rate Capacity
=8000 t/hr.
• Cycle Time=90
seconds
• Fully Automated
• Supplemented by
dust extraction
system
• Bag-house facility
and air emissions
control/recording
• Brake Wagons-
Noise control
Ore Stacking
• 4 x Bucket Wheel
type stacker
reclaimer
combinations
• Semi-automated,
operator
controlled
• Rated capacity =
10 000 t/hr
• Covered
conveyance
system
• Supplemented,
dust fogging and
demisting sprays
Ore Stockpile
• Stockpile capacity is
5.1 million tons
• Current provision,
13 ore grades
• MTS System -
Support materials
load/offload
tracking
• Water/stockpile
spraying system
• Conveyor belts: 26
km
Ore Reclaim
• 4 x bucket wheel
type stacker
reclaimer
combinations
• Semi-automated,
operator
controlled
• Rated capacity =
10 000 t/hr
• Covered
conveyance
system
• Supplemented,
dust fogging and
demisting sprays
Ore Loading
• 2 x boom ship
loaders
• 4 operating
modes i.e. single,
staggered, dual &
direct loading
• Rated capacity-
10 000 t/hr
• Inline product
sampling
• Covered
conveyor systems
• Dust suppression
system, online
dosing and
moisture analysis
and control
• Dual Berths,
maximum 21m
draft
MULTI PURPOSE TERMINAL
MULTI PURPOSE TERMINAL
MULTI PURPOSE TERMINAL
BULK TERMINAL SALDANHA
BULK TERMINAL SALDANHA
THANK YOU

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Saudi arabia railway organisation visit to transnet iron ore line saldanha

  • 1. PAGE Saudi Arabia Railway Organisation Visit to Transnet Iron Ore Line Saldanha 19 February 2015
  • 2. Table of Contents • Overview of Transnet • Transnet Freight Rail • Transnet Engineering • Transnet Port Terminals 1
  • 3. Transnet State Owned Company Ltd Operational Divisions 2
  • 7. PAGE 0 10 000 000 20 000 000 30 000 000 40 000 000 50 000 000 60 000 000 70 000 000 1976/77 1977/78 1978/79 1979/80 1980/81 1981/82 1982/83 1983/84 1984/85 1985/86 1986/87 1987/88 1988/89 1989/90 1990/91 1991/92 1992/93 1993/94 1994/95 1995/96 1996/97 1997/98 1998/99 1999/20 2000/01 2001/02 2002/03 2003/04 2004/05 2005/06 2006/07 2007/08 2008/09 2009/10 2010/11 2011/12 2012/13 2013/14 2014/15 0 150 000 000 300 000 000 450 000 000 600 000 000 750 000 000 900 000 000 1 050 000 000 AnnualVolume TotalVolume Export Iron Ore Railed since Start-up (metric tons, per year & accumulated) 6 18mtpa Installed Capacity (1976) Incremental Optimisation Phase Expansion Phase (crossing loops, RDP trains, new wagons & locomotives, new mines) 20 Years of Growth & Optimisation
  • 8. PAGE  Global demand for South Africa’s high quality iron ore outstrip export capacity since 1994  Through innovative execution and continuous improvement, Freight Rail increased capacity of 18mtpa to ~28mtpa  A capacity expansion programme launched in 1994, increased capacity to the current 62mtpa level: − Existing crossing loops lengthened from 2.5km –4.5km to accommodate longer trains − State of the art signalling systems installed along the 861km length of the line − Track upgraded from 26 tons per axle to 30 tons per axle, increasing wagon payload from 85 – 100 tons − Rolling stock fleet expanded to increase rail capacity − Introduction of radio distributed power (RDP) technology increased train length from 216 wagons to 342 wagons during 2007 7 Successes the past 2 decades South Africa now operates the longest production train in the world – 4km : 342 wagons and 6 locomotives
  • 9. PAGE Class 43 Diesel-Electric Class 15 Electric  The Ore Line was commissioned with 31x Class 9E locomotives in 1976  These locomotives were replaced during the past 4 years with a fleet of 76x Class 15E locomotives – power output 4’500kW or 6’000 hp/tractive effort of 588kN at start and 454kN continuous – the strongest locomotives in South Africa, supplemented by 32x Class 43D locomotives to haul general freight 8 Rolling Stock Modernisation
  • 10. PAGE 9 Remote 3 (End Of Train) Remote 2 Remote 1 Lead Consist 342-wagon Radio Distributed Power Train Statistics Train Length 3,9 kilometres Train Mass 42 320 Tons Pay load mass 34 200 tons Operating speed 60 km/h Wagons type Gondola CR14 at 30t/axle Payload per wagon 100 tons Locomotives 15E Electric = 4410 KW 43 D/E = 2050 KW
  • 11. PAGE 10 Operational Model System 1: Loading at Mines National Ports Authority Berth capacity, Berths, Marine services Port Terminals Reclaiming & Ship Loading 4 SALKOR Compiling/De-compiling trains, Shunting, NTG, Wagon & Locomotive maintenance Rail operations Train operations, Crews, Traffic Control, Per way, Communication, Signalling, Power supply, Infrastructure- and Rolling Stock maintenance Halfweg : Re- manning of trains Crew book off 2 Port Terminals Off-loading & stacking 3 MINE SIDINGS AND LOUD-OUT STATIONS Kolomela Sishen Khuman i 1 System 2: Rail transit System 3: Off-loading & stacking System 4: Reclaiming & ship-loading
  • 12. PAGE Iron Ore Line Performance Operational Efficiencies 11 Performance Area Past Performance Projections 2012/ 13 2013/ 14 2015/ 16 2016/ 17 2017/ 18 2018/ 19 2019/ 20 Locomotive Efficiency GTK '000/loco/month 48 429 52 028 55 000 55 000 55 000 55 000 55 000 Wagon Cycle Time hours 94 93 76 76 76 76 76 On Time Departures minutes 73 33 60 60 60 60 60 On Time Arrivals minutes 140 233 120 120 120 120 120
  • 13. PAGE Future export volumes 12 Iron Ore Export Volume Growth 52 56,6 54,3 60 62 62 67 67 72 0 10 20 30 40 50 60 70 80 2011/12 2012/13 2013/14 2014/15 (LE) 2015/16 2016/17 2017/18 2018/19 2019/20 Historical Performance (Mt) Projections (Mt)
  • 16. Table of Contents 15 Transnet Engineering: Overview1 2 Western Region Overview 3 Saldanha Iron Ore Line 4 Challenges
  • 17. PAGE 16 Continuous technology advancements and improvements Running Maintenance Refurbishing & Conversions Locos, wagons, coaches, components Heavy Maintenance Upgrades Locos, wagons, coaches, components New Builds Locos, wagons Leasing 1859 – Landing of the first railway locomotive in South Africa at Cape Town Running maintenance was first established TE brings over 150 years of experience in the rail engineering sector and has built substantial expertise... TE’s evolution and transformation of the SA transport industry1 1950s – Koedoespoort plant established to refurbish steam locos 1970s – Started refurbishing electric locos 1999 – Expanded capability to upgrade locos starting with 6E1 to 17E 2007 – Upgrading of diesel locomotives 2008 – Entered the new build market 1: Evolution of locomotive capability illustrated SOURCE: Team Analysis
  • 18. PAGE TE began its journey in 1860, and is currently a leading Rail Engineering & Manufacturing firm 17 TE journey to date Revenue R13.71bn Depots 150 Employees ~13,0002 Asset Value R8.4bn Factories 7 TE Today1 Coaches WagonsLocomotives FoundryRotating machines Ports Rolling stock Equipment Wheels 1850 200919161892 1990 1994 First railway in South Africa established – Natal Railway Company South African Railways and Harbours was born under the Union of SA Transwerk branded as a separate entity within Transnet Links between various Railway Companies started to develop SA infra- structure managemen t became a company entity, and Transnet was born Transnet rebranding and structuring completed – Transwerk became TE First locomotive arrived in SA – beginning of TE Arrival of the first train at Johannesb urg from Cape Town via Bloemfont ein TE produces the worlds most advanced health train (Phelopepa 1) TE partners with leading internationa l OEMs to create world class products for Africa Official opening of the first public railway in South Africa, from Point to Durban 1 2013 results 2 Full Time Employees 2013 TE awards R50bn for 1064 locomotives to be produced in partnership with 4 OEMS as part of the MDS TE plays a vital role in ensuring the success of Transnet’s Market Demand Strategy SOURCE: TE Offerings 9 Products
  • 19. PAGE 18 TE Western Region Management Operations Mr Moeketsi JamJam Business Manager School of Engineering Mr Vicky Geldenhuys Business Manager Risk & Safety Mr Poobalan Pillay Centre Manager Western Region Mr Patrick Rynhardt Business Manager Information Technology Mr Andre Dookoo Business Manager Finance Support Services Mr Arne Bakkene Plant Engineer MPE Ms Veronica van Rooy Business Manager Procurement SLD Mr Bradley Bester Business Manager Product Development Mr Roger Lawrence Business Manager Projects Ms Heena Ranchod Business Manager Procurement SRX Ms Bongiwe Mhlaluka Business Manager Human Capital Mr Luvuyo Rulashe Business Manager Wheels Mr Leon Stuurman Business Manager RSE Mr Martin Esau Business Manager Rotating Machines Mr Neville Solomons Business Manager Ports Mr Bongufefe Ntengo Business Manager Wagons Ms Karen Damon Business Manager Coaches Mr Sedick van der Schyff Business Manager Locomotives SLD Mr Dirk Eygelaar Business Manager Locomotives BLV
  • 21. PAGE HISTORY 1909 Sawmill 1915 Early Carpenter Shop on the right 1934 First imported mainline passenger coach 1946 New Wagon Shop 1979 Aerial View of Salt River plant 150 Year Celebration Salt River 150 Years Old 20
  • 22. PAGE Western Region - Saldanha 21 End of train @ 4.1 kilometres Key insights Longest train in the world – ▪ 4.1 kilometres ▪ 342 Wagons ▪ 5 Locomotives (4 electric and 1 Diesel) ▪ 1.2 million tonnes per week Provide Maintenance for: ▪ 130 Locomotives per annum ▪ 6700 Wagons per annum ▪ 8000 Wheels per annum
  • 23. PAGE Iron Ore Line – Availability and Reliability 22 Sishen Postmasburg Saldanha Upington Springbok Bloemfontein De Aar Kimberley Cape Town Locomotives 91% 93% Budget Actual Availability 15 7 Budget Actual Reliability 15 0 Budget Actual Reliability 98% 99.3% Budget Actual Availability Wagons Availability Reliability (FPMKM) Budget Actual Budget Actual Locomotives 91% 93% 15 7 Wagons 98% 97% 0.07 0.03
  • 24. PAGE Customer Facing Businesses - Western Region 23 LOCOMOTIVE S Descriptio n Class 15E Class 9E Class 43D Class 34D Class 36D Fleet size 76 8 29 16 4 WAGONS Descriptio n CR 17 CR 13/14 DBR FMKJ CALJ Fleet size 504 6120 75 60 80 COACHES Descriptio n Metro Shosholoza Meyl Premier Class Africa Phelophepa Fleet size 45 30 14 29 36 WHEELS Descriptio n Class 15E Class 9E Class 34D APS APD Fleet size 612 18 636 6000 1500
  • 25. PAGE TE has a clear outlook of the broader developmental agenda, driving both Growth and Transformation 24 Key focus elements ▪ Industrialisation ▪ Export promotion DTI – B-BBEE elements CSDP/ SD and B-BEEE elementDPE – CSDP/ SD elements National objectives ▪ B-BBEE spend ▪ Investment in plant ▪ Intellectual Property transfer Description ▪ Localisation of production ▪ Development of BO, BWO, YO, EME’s and QSE’s ▪ The growth and development objectives aim to: – Contribute toward competitiveness by leveraging large-scale SOE procurement to develop a local supplier base and in doing so create decent jobs, decrease inequality and eliminate poverty – Influence foreign organisations towards initiatives that lead to the development of local suppliers – Transfer of skills and IP to local companies through ESD initiatives – Development of local capability ▪ The transformation and empowerment objectives aim to: – Promote an equitable socio-economic society through the integration of historically disadvantaged persons into the main stream economy – Focus on “broad-based transformation impact” – Focus on “changing the ownership patterns of the economy” – Enable increase in black owned businesses (BWO, YO, Disabled) “Growth & development” “Transformation & empowerment” ▪ Small business promotion ▪ Preservation and creation of jobs ▪ Skills development SOURCE: Team analysis
  • 26. PAGE Taking this into consideration TE has developed an over-arching strategic end state view of the business by 2024 25 TE in 10 Years Core Business Segments African Success Story People Company of Choice Centre of Operational Excellence SA Rail Development Leader World Class OEM  Leading Contributor to the local economy and region by promoting localization, skills transfer, job creation and sustainability  Promoter of BO, BWO, BYO, Disabled EME and QSE Businesses  Partake in Regional Development Discussions (not only in SA)  Reduce any inefficiencies throughout all business units  Ensure maximum capacity utilization and demand management  Best in class Lean, Cost, Delivery and Quality  Identify, attract, select, develop, and retain the best talent  Employer of Choice with attractive Employee Value Proposition  TE ‘One Culture’  High focus on Talent Management  Rail OEM of choice for African customers  TE viewed as a partner and not only as a Supplier  TE TransAfrica locomotive aimed to be #1 seller in SSA markets  Refined Business Model to enhance Competitiveness to support SSA needs  Focused and fine-tuned operating activities and businesses  Enabler to TFR and PRASA by providing:  Rolling stock manufacturing  Rolling stock maintenance.  TE operating at the levels of World Class OEMs in its regions (SSA, SA)  Move towards delivering higher volume (units p.a.), standardized base product offerings with high tailoring potential  Clear Differentiators to other OEMs SOURCE: TE
  • 29. WESTERN CAPE REGION TABLE OF CONTENTS 28 SALDANHA TERMINALS OVERVIEW TECHNOLOGY USED BULK IRON ORE PROCESS SALDANHA TERMINALS SHEQ
  • 30. SALDANHA TERMINALS OVERVIEW  The port consists of the following: o A reclaimed area on which approximately 5.1 million tonnes of iron ore can be stockpiled o A causeway 2,3 km long from the reclaimed area to the ore/tanker quay o An ore quay with two berths o The MPT with 3/4 berths (depending on vessels’ LOAs) o MPT capacity of 6.5mt per annum  The port of Saldanha is South Africa's main iron ore export harbour. A highly mechanized ore-handling plant remains the largest facility at the port.  Multi Purpose Terminal (MPT) supporting iron ore exports as well as a variety of harbor bound industries. The terminal has added Manganese exports to its service offering during 2014.  Saldanha Terminal is South Africa's largest natural anchorage and port with the deepest water.  The first deliveries of iron ore were exported on the vessel Fern Sea during September 1976.
  • 31. SALDANHA TERMINALS SHEQ Safety, Health and Environmental accreditations:  Saldanha – Occupational Health & Safety Management Systems OHSAS 18001:2007  Saldanha – Environmental Management System ISO 14001:2005  Saldanha – Quality Management System ISO 9001:2008  Bulk – NOSA 5 Star  MPT – NOSA 4 Star  Saldanha – Rail Safety Regulator (Valid License) Statistics for Saldanha Terminals: BULK MPT Target Actual (LE) Target Actual (LE) DIFR 0.78 0.65 0.78 0.66 Cost of Risk 2.81 1.80 1.30 1.30
  • 32. TECHNOLOGY USED Multi Purpose Terminal • General Cargo Operating System (GCOS3) • GCOS is highly beneficial to the customer because all to cargo handling is recorded; from where the cargo leaves the client to port entry and ultimately shipping. Each and every move is recorded. During this time, the client is also informed of each event taking place with their cargo. Bulk Terminal • Supervisory Control And Data Acquisition (SCADA) which runs the whole plant. • SCADA interfaces to CommTrac which provides various reports (operational efficiencies, delays, tonnages loaded etc.) and sent to clients daily.
  • 33. BULK IRON ORE PROCESS Rail offloading • 2 x Tandem, Dual Wagon, Rotary Tipplers • Rate Capacity =8000 t/hr. • Cycle Time=90 seconds • Fully Automated • Supplemented by dust extraction system • Bag-house facility and air emissions control/recording • Brake Wagons- Noise control Ore Stacking • 4 x Bucket Wheel type stacker reclaimer combinations • Semi-automated, operator controlled • Rated capacity = 10 000 t/hr • Covered conveyance system • Supplemented, dust fogging and demisting sprays Ore Stockpile • Stockpile capacity is 5.1 million tons • Current provision, 13 ore grades • MTS System - Support materials load/offload tracking • Water/stockpile spraying system • Conveyor belts: 26 km Ore Reclaim • 4 x bucket wheel type stacker reclaimer combinations • Semi-automated, operator controlled • Rated capacity = 10 000 t/hr • Covered conveyance system • Supplemented, dust fogging and demisting sprays Ore Loading • 2 x boom ship loaders • 4 operating modes i.e. single, staggered, dual & direct loading • Rated capacity- 10 000 t/hr • Inline product sampling • Covered conveyor systems • Dust suppression system, online dosing and moisture analysis and control • Dual Berths, maximum 21m draft