2. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Agenda
β’ Opening Up An βAβ Style
Breech Lock
β’ Closing An βAβ Style Breech
Lock
3. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Struthers Type A
Struthers Wells
Breech Lock
Type "A"
Vent
1.
2.
3.
4.
5.
6.
7.
8. 9.
10.
11.
12. 13.
14.
15.
16.
17.
18.
19.
"B"
"A"
1. TubeSheet to Shell Gasket
2. Tube Sheet
3. Channel Partition Assembly
4. Packing GlandAssembly
5. Packing GlandAssembly Cover
6. Partion Cover Gasket 1/8" Thick Asbestos
7. Partion Cover Plate
8. Internal Flange
9. 3 Piece Split Ring (Key Ring Assembly)
10. Internal Flange Jack Screw
11. Internal Sleeve
12. Diaphragm (Seal Plate) Gasket
13. Diaphragm (Seal Plate)
14. Back Up Ring (Compression)
15. Compression Ring
16. Channel Cover
17. Channel Cover Jacking Screws
18. Threaded Locking Ring
19. Threaded Locking Ring Jack Screw
Outlet
4. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Meet Jack
5. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Follow Written Procedure, Which Must Be At
The Exchanger While It Is Being Worked On
6. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Dedicated Box to Hold Parts
7. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Record Distance Channel Cover Sticks Out
and Index Mark Lock Ring Location
8. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Lock Ring Stud Removal
9. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Channel Cover Stud Removal
10. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Lock Ring Pill (Push Rod) Removal
11. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Channel Cover Pill (Push Rod) Removal
12. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Install Grease Fitting
13. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Inject Β½ Tube of Grease Per Fitting
14. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
It takes a lot of Grease to Fill Annulus
15. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Leave Stud Exposed For Crain Sling
16. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Connect Jig And Try Unscrewing Lock Ring
By Hand
17. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Using Crain and Sling to Unscrew Lock Ring
18. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Using Crain and Sling to Unscrew Lock Ring
19. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Unscrew the Lock Ring with an Extension Arm
20. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
If the Extension Arm Wont Work
β’ Keep Tension On Lock Ring
β’ Pack the Channel Cover with Ice
β’ Heat the Channel Rapidly
β’ Lock Ring Should βPopβ at 400F
21. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Check To Be Sure The Inner Compression
Ring Sits At Least 1/8 Inch Inside The Groove
Must Not Be Flush
Must Be Recessed
22. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Protect the ACME Threads with Sheet-Metal
23. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Remove Compression Ring Set Screws
24. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Remove Diaphragm
25. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Install a Cover To Protect Bottom Channel
Line
26. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Record The Average Size Of the Dimples
27. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Remove Partition Cover Plate and Leak
Check Tubes (If needed)
28. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
channel gasket retainer plate
d1 β d2 Measurement
Struthers Wells
Breech Lock
Type "A"
Vent
1.
2.
3.
4.
5.
6.
7.
8. 9.
10.
11.
12. 13.
14.
15.
16.
17.
18.
19.
"B"
"A"
1. TubeSheet to Shell Gasket
2. Tube Sheet
3. Channel Partition Assembly
4. Packing GlandAssembly
5. Packing GlandAssembly Cover
6. Partion Cover Gasket 1/8" Thick Asbestos
7. Partion Cover Plate
8. Internal Flange
9. 3 Piece Split Ring (Key Ring Assembly)
10. Internal Flange Jack Screw
11. Internal Sleeve
12. Diaphragm (Seal Plate) Gasket
13. Diaphragm (Seal Plate)
14. Back Up Ring (Compression)
15. Compression Ring
16. Channel Cover
17. Channel Cover Jacking Screws
18. Threaded Locking Ring
19. Threaded Locking Ring Jack Screw
Outlet
d1
d2
internal ring
29. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
d1 β d2 Measurement
30. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
d1 β d2 Measurement
31. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
channel gasket retainer plate
d1 β d2 Measurement
Struthers Wells
Breech Lock
Type "A"
Vent
1.
2.
3.
4.
5.
6.
7.
8. 9.
10.
11.
12. 13.
14.
15.
16.
17.
18.
19.
"B"
"A"
1. TubeSheet to Shell Gasket
2. Tube Sheet
3. Channel Partition Assembly
4. Packing GlandAssembly
5. Packing GlandAssembly Cover
6. Partion Cover Gasket 1/8" Thick Asbestos
7. Partion Cover Plate
8. Internal Flange
9. 3 Piece Split Ring (Key Ring Assembly)
10. Internal Flange Jack Screw
11. Internal Sleeve
12. Diaphragm (Seal Plate) Gasket
13. Diaphragm (Seal Plate)
14. Back Up Ring (Compression)
15. Compression Ring
16. Channel Cover
17. Channel Cover Jacking Screws
18. Threaded Locking Ring
19. Threaded Locking Ring Jack Screw
Outlet
d1
d2
internal ring
32. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Record the Height of the Jack Screw Heads
Above the Inner Flange Face
33. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Remove Jack Screws From Internal Flange
34. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Push Internal Flange In
35. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Remove Split Ring
36. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Remove Internal Flange
37. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Remove Internal Packing Gland If Possible
38. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Top of Channel is Smooth
39. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Remove Internal Partition Assembly
40. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Lift The Internal Partition Out
41. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Record The Distance From The Tubesheet
Face to the Channel Face
42. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Install Eye In Tubesheet and Pull Bundle
43. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Protect The Tubes When Lifting The Bundle
44. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Bundle Extraction Truck
45. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Clean Parts That Are To Be Re-Used. ALL
Threads MUST BE Chased
46. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Do Not Use Pliers On Jack Screws
47. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Clean the ACME Threads
48. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Install The CMG or Kamprofile Tubesheet
Gasket on the Back of the Tubesheet
49. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Install Lamaflex Seal Strips and Bend
Towards the Inlet Line
50. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Install The Bundle
51. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Level The Bundle
52. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Check Bundle For Level and Measure to
Make Sure It Is In All The Way
53. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Check Packing Ring To Make Sure It Fits
Easily Up Into Partition
54. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Install Partition Assembly
55. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Install Partition Inner Flange
56. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Install Split Ring
57. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Install Internal Flange Jack Screws, Check
Height and Torque per Written Instructions
58. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Form Packing Ring To Stuffing Box Gland
and Install
59. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Install Partition Gasket
60. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Install Partition Cover and Inner Ring
61. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
channel gasket retainer plate
d1 β d2 Measurement
Struthers Wells
Breech Lock
Type "A"
Vent
1.
2.
3.
4.
5.
6.
7.
8. 9.
10.
11.
12. 13.
14.
15.
16.
17.
18.
19.
"B"
"A"
1. TubeSheet to Shell Gasket
2. Tube Sheet
3. Channel Partition Assembly
4. Packing GlandAssembly
5. Packing GlandAssembly Cover
6. Partion Cover Gasket 1/8" Thick Asbestos
7. Partion Cover Plate
8. Internal Flange
9. 3 Piece Split Ring (Key Ring Assembly)
10. Internal Flange Jack Screw
11. Internal Sleeve
12. Diaphragm (Seal Plate) Gasket
13. Diaphragm (Seal Plate)
14. Back Up Ring (Compression)
15. Compression Ring
16. Channel Cover
17. Channel Cover Jacking Screws
18. Threaded Locking Ring
19. Threaded Locking Ring Jack Screw
Outlet
d1
d2
internal ring
62. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
d1 β d2 Measurement
63. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
d1 β d2 Measurement
64. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
channel gasket retainer plate
d1 β d2 Measurement
Struthers Wells
Breech Lock
Type "A"
Vent
1.
2.
3.
4.
5.
6.
7.
8. 9.
10.
11.
12. 13.
14.
15.
16.
17.
18.
19.
"B"
"A"
1. TubeSheet to Shell Gasket
2. Tube Sheet
3. Channel Partition Assembly
4. Packing GlandAssembly
5. Packing GlandAssembly Cover
6. Partion Cover Gasket 1/8" Thick Asbestos
7. Partion Cover Plate
8. Internal Flange
9. 3 Piece Split Ring (Key Ring Assembly)
10. Internal Flange Jack Screw
11. Internal Sleeve
12. Diaphragm (Seal Plate) Gasket
13. Diaphragm (Seal Plate)
14. Back Up Ring (Compression)
15. Compression Ring
16. Channel Cover
17. Channel Cover Jacking Screws
18. Threaded Locking Ring
19. Threaded Locking Ring Jack Screw
Outlet
d1
d2
internal ring
65. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Attached Diaphragm to Compression Ring
66. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Install Diaphragm Gasket Using Spray
Adhesive
67. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Install Diaphragm and Compression Ring
68. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Apply Anti-Seize to the Channel Cover
69. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Coat Both Sets of AMCE Threads With Anti-
Seize
70. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Apply Anti-Seize to the ID of the Outer
Compression Ring
71. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Put Lock Ring Onto Channel Cover
72. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Install Jig
73. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Lift Channel Cover and Lock Ring Into Place
74. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Mark Location Where First Thread Starts
and Install Channel Cover and Lock Ring
75. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Re-Check Distance Channel Cover Sticks Out
And Check Index Marks For Alignment
76. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Use Anti-Seize on Push Rods
77. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Use LOTS of Anti-Seize on Jack Screws
78. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Stud Can Be Run Down With An Impact As
Long They Are Finger Checked Afterwards
79. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Remove Jig Studs
80. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Torquing Pattern
100%
100%
First Pass:
Hand
Tighten All
Studs For
Alignment
Second
Pass:
Torque 4
Studs To
100%
3
2
4
1
Third
Pass:
Torque All
Studs To
100% in
Circular
Pattern
Fourth
Pass:
Torque All
Studs To
100% in
Circular
Pattern
81. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Torque Lock Ring Studs Using A Circular
Pattern
82. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Torque Channel Cover Studs Using A
Circular Pattern
83. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Loosen Jack Screws, Re-Tighten Lock Ring,
Re-tighten Jack Screws in Circular Pattern
84. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Hot-Torque Lock Ring & Channel Cover
When The Temperature is 250F to 400F
85. Equipment Assembly El Segundo Refinery
Breech Lock Exchangers, βAβ Style
Questions?
David W. Reeves, El Segundo, CA, dree@ChevronTexaco.com