1. CURRICULUM VITAE
SATISH.S #5, 2ND
Cross, Ramaiah Garden,
Contact no: 9980225852 Sir.M.V.Nagar, Ramamurthy nagar Post,
E-Mail id: satishsubramani2015@gmail.com Bangalore-16
~ Aspiring for senior level assignments in ~
MANUFACTURING OPERATIONS / PRODUCTION PLANNING / PROJECT MANAGEMENT
Industry Exposure: Automotive/Aerospace/Earth Moving Eqpts/Fluid handling systems
PROFILE SUMMARY
A Graduate in Mechanical Engineering, competent professional with 15 years of experience in:
Production Planning Quality Control Process Planning
Capacity Planning ERP Implementation New Product Development
CNC Machines Lean Manufacturing Injection Moulding
CORE COMPETENCIES
• Handling the CNC machine shop where various makes of VMC, HMC(5 axis) and Turning centers used to
manufacture the precision products related to automotive, aerospace, railway braking systems, earth
moving equipments, fluid handling systems.
• Handling the injection moulding section where various fluid handling systems are manufactured.
• Planning, implementing & monitoring process changes to enhance productivity. Application of Principles
like TPM, TQM, SPC, 7 QC TOOLS, Kaizen, 5S, SMED and Poka Yoke.
• Identifying capacity limitations, bottlenecks & process problems and plant upsets reasons of production
shortfall for taking corrective actions. Brainstorming on rejection and rework analysis
• Interpreting operations for new products or improvement of existing products with thrust on reducing
product cost.
• Imparting continuous job training to the workforce for enhancing their productivity & operational
efficiencies through knowledge enhancement/skill building.
• Coordinating with various departments to formulate & implement improvement projects as well as with
various outsourced vendors for time bound completion of projects with optimum cost
• Improving the machine shop layout to effectively use the space and reduce movement.
PROFESSIONAL EXPERIENCE
COMPANY DESIGNATION PERIOD PLACE
Aliaxis India Ltd - Belgium MNC Head –Manufacturing Since Sep ‘12 B,lore
United Motors & Heavy Eqpt –UAE MNC Manager-Manufacturing Oct ‘08-Aug ‘12 B.lore
Faiveley India Ltd - France MNC Sr. Engineer-Production June ‘05-Sep ‘08 Hosur
Dynamatic Technologies Ltd. Production Engineer July 2000-May ‘05 B,lore

2. Aliaxis India Ltd, Bangalore (Sep’12 – till date)
Head –Manufacturing.
( Aliaxis Group a Belgium based mnc is a leading manufacturer of primarily fluid handling systems used in
industrial and public infrastructure applications)
Key Result Areas
• Managing production operations to bring efficiency in overall production & achieve production targets within the
cost and time parameters.
• Responsible for production activities in the CNC machine shop, production planning, process planning, achieving
production schedules, work allocation, to enhance productivity, responsible for product development.
• Handling the injection moulding section where various fluid handling systems are manufactured.
• Effective resource planning for optimizing man & machine utilization, reducing wastes for enhancing productivity
and profitability.
• Analyzing deviations between actual and planned production and taking necessary corrective actions if required.
• Implementing effective systems like Pokayoke, FMEA, JIT, TPM & KAIZEN to reduce rejection levels and ensure
conformance to pre-set quality stds
• Analyzing various processes / applications and recommending process modifications and equipment calibrations
to enhance operational efficiency
• Development of K.P.I.'s for all the functional managers & effective reviews along with coaching on performance
improvement. Career development plans.
• Developing, managing and monitoring the performance of multi-skilled work force and conceptualizing need-
based training programs for operation people.
• Ensuring optimum utilization of resources to achieve the production target.
• Preparing & executing SOPs for all production operations.
• Undertaking productivity improvement activities by laying stress on cost reduction, manpower reduction,
effective utilization of machines, manpower planning and new product development.
• Responsible for complete machine maintenance, Preparing preventive maintenance schedule.
• Monitoring on Daily/Weekly/Monthly maintenance schedules.
• Reviewing the downtime of machines and revising plans for the same for improving the OEE level
• Implementation of ERP systems (Ramco systems) in production.
Highlights
• Instrumental in implementing new methods like coupler machining in single set up in CNC turning centres, double
parting in one set up; enhanced productivity in plant by 45%
• Bagged the Best Team Annual Award for reducing the cycle time and improving the OEE level in 2013
• Efficiently executed various process enhancement techniques like multipoint tooling machining, better material
handling systems and new layout changes; thus reduced 150 manpower
• Attained 30% productivity by designing the single line concept in coupler pipe machining in CNC machine by
using automated bar feeding mechanism whereby instead of using 4 manpower only 1 manpower was used
United Motors & Heavy Equipment Ltd., Bangalore (Oct’08 – Aug’12)
Manager – Manufacturing
(UMHE is a UAE based MNC with ISO 9001 TUV NORD certification, Specialized in Mfg. of heavy structures of
earth moving equipment, mining and construction equipment, aerospace parts for companies like Sandvik Asia,
Transmin, JBT, BEML and L&T.)
Key Result Areas
• Involved in the management of the plant operations for accomplishment of the given production targets to meet
shipment schedules
• Liaised with a team of Production & Project Engineers for manufacturing, fabrication and CNC machining of heavy
structures of earth moving equipment, mining & construction equipment and aerospace components. 5 axis CNC
machining centres like Soraluce (spain make)HMC & VMC are used for fabricated parts machining.
• Robotic welding of IGM make was used to weld the components.
• Managing daily, weekly & preventive maintenance activities
• Involvement in Kaizen,7QC tools, man m/c management, lean management, 7 wastes management, ISO
Procedures, 5S, TPM, method study and time & motion study
• Involving in technical discussions for procurement of new machineries, capacity planning.

3. Faiveley India Ltd., Hosur (Jun’05 – Sep’08)
Sr. Engineer-Production
(FAIVELEY is a France based MNC with ISO 9001, ISO14001 & OHSAS 18001 certified company, specialized in
designing, manufacturing, servicing of airbrake control systems, brake control valves, air generation systems and
couplers for railways.)
Key Result Areas
• Functioned as the overall In-charge of CNC Machine Shop and Fabrication shop.
• Involved in assembling & testing air brake equipment, HVAC systems, couplers assembly.
• Handled pantograph assembly and electro pneumatic brake system projects
• Provided continuous job training to the workforce for enhancing productivity & operational efficiencies through
knowledge enhancement
• Facilitated the initiation of CAPA on non-conformance parts
• Involved in EN15085 certification from TUV rheiland(Germany) for manufacturing and exporting Transfer of
Technology railway assembly parts to Europe.
Dynamatic Technologies Ltd., Bangalore (Jul’00 – May’05)
Production Engineer
(Dynamatic Technologies Ltd manufactures an extensive range of hydraulic gear pumps in cast iron and
aluminium that finds application in agricultural equipment, construction equipment, material handling
equipment, mining and drilling equipments and in marine applications.Machining and assembly of Aerospace
parts for HAL & Boeing is done.)
Key Result Areas
• Production activities in the CNC machine shop, process planning, achieving production schedules, work allocation, job
allocation, to enhance productivity, responsible for product development trials and assembly of hydraulic gear pumps.
• Effective monitoring and implementation of latest machining practices for machining of castings. Introduction, testing and
implementation of new generation cutting tools for improving process cycle times and reducing overall mfg cost.
• Hydraulic Fixturing in Machining Lines, CNC Machining Centres Programming, Lean Mfg. Systems like Single Piece
Flow, Value Stream Mapping & Pull Systems, automation of manufacturing lines
• Knowledge of tooling and manufacturing processes.
• Hands on experience in VMC & HMC CNC Machining Centres like MAKINO HMC a51, MAKINO VMC s33, BFW and CNC
Turning like AMS, LMW
• Application of Principles like TPM, TQM, 7 QC TOOLS and 5S.
EDUCATION
2007: Graduate in Mechanical Engineering from Institution of Engineers, Bangalore with 6.11 CGPA
2000: DME from S.J.P, Bangalore with 63%
PERSONAL DETAILS
Date of Birth: 24th
June, 1979
Languages Known: English, Hindi, Kannada and Tamil
DECLARATION
I do here by declare that all the above details are true to the best of my knowledge.
Place : Bangalore
Date : (SATISH. S)