1. CURRICULUM VITAE
P. AMARANATH
Contact: +91-94916-23307 Email: amarnath.pachipaala@gmail.com
Career Objective:
Versatile, accomplished & goal-oriented engineering management professional with
expertise in managing operations & maintenance in a wide range of industrial settings;
background includes over 6+1years of experience in operations mechanical maintenance
activities.
• Sound knowledge in maintenance and projects activities, As part of productivity
improvements or process up gradation systems over 6+1years of Expertise in
below systems
 Lead melting pots  Wirtz Casting machines
 Lead ingot transferring conveyors  Lead pumps, Cylinder Casting machines
 Steel belt conveyors  Orifice pasting machine
 Eagle Oxide systems, Binvents  BTS Expander machines
 Sovema Ball Mills, Bughouse  BTS Strip casting machines
 Oxide Transfer systems  Wirtz Ox master systems
 Kaeser Blowers  MAC Flash driers,stacker,Allignar,
 Sovema Ball Mills  Brushing machines
 Vibco Vibrators,  Kawasaki Robots
 Bucket elevators  Atlas Compressors
 Screw Conveyor’s  Ultra Filtration plants
 Rotary valves  RO,DM Plant and ETP
 Curing Ovens  Dust Extraction systems
 Hydraulic systems  Pneumatic systems
• Successful in implementing Maintenance Systems, TPM, 5S, and QCC in shop floor.
• An effective multi-cultural communicator with strong problem solving techniques &
organizational abilities.
Plant Maintenance
• To reduce Breakdowns to improve the availability of plant and Equipment through a
planned Preventive, Break down maintenance system.
• Analysing repeated breakdowns and developing new facilities to minimize breakdowns.
• Implementation of corrective actions and preventive actions for problems
• 100% PM Compliance maintained for machinery.
• Leading PM pillar activities as part of TPM implementation in shop floor.
• Equipment History card maintaining and Monitoring and Improve MTTR, MTBF for every
equipment.
• Preparing Preventive AND Predictive maintenance Master schedule for key equipment &
Define in SAP
• To improve machine available by implementing (Autonomous Maintenance check list,
(JH, opportunity Maintenance and PM) Check list To minimize PM Time without
compromising all maintenance activities performed PM
Profile summary :
Core Competencies :

2. • Prepare check list (JH Check list, daily, weekly, and monthly) for each Key equipment.
• Implemented maintenance Campaign for identified ( Bearings,Belts,Valves,FRL
Units,sprockets,chains,Fasteners,pulleys ) prepared check lists and monitored fortnightly
to identify abnormality and resolve the system, improve OEE.
• Maintaining critical spare parts for machinery, preparing technical specification for spare
parts.
• Monitoring Spares cost and Review management.
• Inspection of received materials and GRN closing.
• Plan for AMC of machines and review performance of supplier
• Planning and scheduling for shutdown maintenance (Major and Minor).
• Improving the machine performance through CIP activities by implementation of TPM.
• Prepare departmental QMS & EMS Documentation and face internal audits and OSHAS.
Project Planning & Management
• Preparing CPEX and Revenue budgets requirements, and provide justifications for the
required projects.
• Listing down the resource needs for projects, after considering the budgetary parameters.
• Establishing time span of project execution as per internal customer specifications and
requirements With Co-Ordination external vendors.
• Project Installation and commissioning
• Hand over the equipment to End customer to full fill all requirements levels.
Lean tools implementation in Plant Maintenance
• TPM Implementation ( JH Pillar, Plant Maintenance and KK Pillar )
• 5S, QC Circles Implementation.
• MUDA OF Wastes reduction.
Joined AMARA RAJA BATTERIES LIMITED (Group of AMARA RAJA Industries) Amarara Raja is
A Public limited company is Joint venture with Johnson’s Controls USA, It is Global leader in
Leading Lead acid battery manufactures in Globe. Amara raja Batteries Limited
manufacturing Auto motive and Industrial Batteries. It is a 28 year old ISO 9001, QS9000,
ISO 14001 AND ISO/TS 16949 and also 5S Sustenance awarded company with 500 Crores
turnover. Company brands like (AMARON, POWER ZONE, and QUANTA) From July2010 to till date
iam working.
1. Industrial career started from July 28 Aug 2010 To Till date is 6+1Years’
Experience
2. Since July’2012 with AMARARAJA BATTERIES LTD, Tirupati, As a Sr. Engineer plant
Maintenance ( In charge Mechanical Maintenance ) till date
3. Since July’2010 To Oct 2012 with Continuous Improvements Projects Engineer
Career Highlights:
1. Developing Indigenous spare part drawings with BOM and implemented in OEM supplied
machines, to reduce maintenance spare cost (1 million in the financial year 14-15).
2. Optimization of BTI Pasting machine speeds and increased production 70 thousands to
1.25 Lakhs plates per shift
3. Increased MTBF 5 Days to 15 Days in Plate preparation area Machines
Organizational Experience :

3. 4. Reducing MTTR From 2.5 Hours to 1.5 Hours in Plate preparation area Machines
5. Introducing Auto application Centralized greasing system to the Grid casting and Pasting
machines ( For JH time reduction )
6. 50% Productivity improved in strip casting coils production, by modifying, Tandish Lip
design, in BTS Strip casting machine per day
7. I have done Energy and Cost saving project in ABD plant, Cost Saving 5.0 Million per year
ROI of the project is 2.1 years ( FY 12-13 )
8. Oxygen consumption per battery cost reduction Rs 0.22 to Rs 0.08 Cost saving is 1.0
Million per year, ROI of the project is 1.8 years ( FY 12-13 )
9. Implemented Gravity lead feeding (Impedance heating) system for casting machines,
project cost is 6 million; ROI Of the project is 2.2 Years. Project savings is ( Energy saving,
Cost saving) in ABD-1, Horizontally deployed this technology to remaining battery divisions
( ABD-2, MVRLA, Tubular Battery division ) ( FY 13-14 )
• B.Tech with specialization in Mechanical Engineering from JNTU University, Anantapur in
2010 (71.22 % )
• Diploma In Mechanical Engineering (CC) from Government polytechnic, Gudur in 2006
(66.58 % )
• S.S.C from ZP High School Polakala in 1998 (54 %), SSC Andhra Pradesh.
• Well versed with Solid works 3D solid modelling, Part Drawings, Assembly and Detail
Drawings developing, 2D AUTO CAD Drawings preparation
• Conversant with Six Sigma Tools, Lean Tools, MS Office ( Word, Excel, Power Point )
• SAP Plant Maintenance Module. (Trained by Amara Raja Batteries LTD.)
• Certified 5S internal auditor from TQM Consultants
• Certified six sigma Green Belt from World class manufacturing) Chennai.
• Quality Management systems and EMS ISO 14001:2004 ,OHSAS 18001:2007 systems
• Solid works 3D Modelling, SMED, TPM and QCC
• Leader ship skills.
• Communication Skills.
• Project management tools.
Date of Birth : 10th July 1982
PAN NO : AYWPA9595J
PASS PORT NO : K3173558
Address : Petamitta (VI), Talupula Palli (PO), Puthalapattu (MD), Chittoor (DT)
PIN: 517124, Andhra Pradesh.
Languages known : Telugu, English
Notice Period : 30 days after receiving offer Letter
Academic Details:
IT Skills:
Certifications:
Personal Knowledge Trained by Amara Raja Batteries Ltd:
Personal Details:

4. I hereby declare that the information furnished above is true to the best of my knowledge
and belief. I will also assure you that I will keep up the tradition of company’s vision of
Excellency.
PLACE: Chittoor DATE: 30-08-2016 (AMARANATH .P)
Declaration: