1. Samuel M. Lewis Phone: 308-227-9429
2336 W. 40th
Street Email: slewis52@hotmail.com
Davenport, IA 52806
Profile: An accomplished engineer with practical experience in process improvement. Effectively
implemented Six Sigma tools to achieve objectives that impacted the company bottom line.
Achieved a consistent record of promotion with increasing responsibility over nine years. Other
specialties include implementation and execution of quality, safety and environmental
management systems.
Professional Experience:
TMK IPSCO (2006 – 2015)
Manager, Yield Analysts (Jun. 2014 – Dec. 2015)
• Responsible for reporting yield data from 12 production facilities
• Mentored 5 direct reports
• Developed production yield standards
• Standardized reporting procedures
Process Engineer (Sept. 2010 – Jun. 2014)
• P110 & I80 Yield Improvement Project
o Implemented DOE techniques improving the yield of high margin products. Project Savings:
$1.2MM.
• Size Changeover Project
o Implemented 5S and lean manufacturing principles to decrease pipe mill changeover times from
10.0 hrs to 8.6 hrs. Project Savings: $336k.
• Mentored 2 interns to multiple successful projects
• Managed facility Six Sigma Greenbelt Program
• Conducted supplier evaluation for plant assisting purchasing decisions
• OEE Implementation and Analysis
Assistant Plant Manager (Oct. 2006 – Sept. 2010)
• Responsible for Quality (ISO 9001:2008), Safety, and Environmental (ISO 14000) systems
• ISO 9001:2008 Lead Internal Auditor
• Created mechanical drawings for machined critical spare parts
• Performed Material Certification Testing
• Helped plant achieve 4 years with zero recordable incidents by administering safety procedures,
providing training, and driving awareness.
• Changeover setup project reduced waste for a yearly savings of $40k.
Software skills:
Minitab, Microsoft Office, Microsoft Project, Microsoft Visio, ERP systems
Education:
Bachelor of Science, Mechanical Engineering, University of Nebraska – Lincoln, May 2004