1. SMRUTIRANJAN MALLICK
Mobile: 9970428240 / 9579968457
E-Mail: smruti.mallick2010@gmail.com
Engineering Professional with 4.5 years of experience Production & Process Quality dept.
SNAPSHOT
• A competent professional with 4.5 years of experience Production & Process Quality.
• Presently associated with Varroc Engineering Pvt Ltd as a Sr. Engineer.
• Continuous Quality Improvement to achieve Zero Defect.
• Experienced in delegating work schedule & preparation of production plan on daily basis.
• Preparation of control plan and its review on monthly basis.
• Proficiency in improvement of production process & involvement during new product
development.
• Ensuring continuous improvement in product quality to enhance customer satisfaction.
• Skilled at scheduling work, identifying & solving problems, making decisions.
• Executing cost saving technique to achieve substantial reduction in expenditures within the
budget.
• strong analytical, problem solving & organizational abilities.
• Implementation of new technique on basis of cost & time saving.
EMPLOYMENT PROFILE
Since July’11 at Varroc Engineering Pvt. Ltd., Chakan,Pune as a Sr. Engineer
Organization Profile:
Varroc Engineering is a TS16949 : 2008 certified, one of the leading Automobile Industries
manufacturing Flywheel Magnetos, Starter motors for 2 & 3 Wheelers, Wiper motors, CDIs.
R&R units, Dashboards, Digital Speedometers etc.
2. Job Role:
• 100 % Adherence of In process audit Reports on Daily Basis.
• Verification of NG parts and actions on non conformance.
• Knowledge up gradation of Final Inspectors & operators by ‘On job training’.
• 100 % involvement in problem solving at each stage.
• Dock Audit of parts in Dispatch area.
• Customer Complaint commutation to all line Inspectors & operators.
• Daily rejection and rework analysis.
• Involvement in New product development.
• Raise the issues of any abnormalities and detect on line & take short and long term action.
• Participation in PFMEA of new product.
• Maintains Records as per TS System.
• Conducting the SPC study for all critical parameters as per the defined plan.
• Process planning and documentation as per ISO 9001:2000.
• Implementing & improving quality systems.
• Development of Control Plan of new product, Work Instruction.
• Conducting the process capability study for all critical parameters.
• Maintaining production quality as per Process Control Plans.
• Responsible for Calibration of equipment related to Testing machine and Assembly line.
• Development of tools and fixtures for testing purpose.
• Implementations of 5‘S’, KAIZEN.
• Training Planning of training of product awareness for each operator.
SIGNIFICANT ACCOMPLISHMENTS
• Distinction of achieving 100% customer satisfaction index with constraint of diverse product.
• Instrumental in streamlining the system and procedure for cost effectiveness by eliminating
non value added activities from process.
• Successfully reduced the labour cost of program by 60% by improving the process.
• Stellar role in continuously improving the cost effectiveness by establishing products and
tool similarity and creating tool producing multiple products.
3. KNOWLEDGE PURVIEW
• 5S system and Kaizen methodology.
• Sound knowledge of problem solving of assembly work.
• Improving process capability and quality maintenance.
• Idea about rejection and rework analysis.
• Basic knowledge of TPM and SAP .
• Involve in POKA YOKE activities & knowledge about 7QC tools,8D,Fish bone diagram.
• Knowledge of product validation report, PFMEA, VA&VE analysis.
• Knowledge about documentation of PPAP, APQP, TS-16949.
EDUCATION
• B.TECH in Electronics & Instrument. Engineering from EAST with 72.5% in 2011.
• +2 Intermediate from Stewart Science College (CHSE) with 70% in 2006.
• S.S.C. from Ravenshaw Collegiate School (HSE) with 83% in 2004.
PERSONAL DETAILS
Date of Birth : 18 May, 1989
Address : Pune
Marital Status : Married
Languages Known : Odia,Hindi,English & Marathi
DECLARATION
I hereby declare that the above information given by me is true to the best of my knowledge and
belief.
