The Ball Poem- John Berryman_20240518_001617_0000.pptx
Belle center loto 2017 final
1. Location ID/Name:
2
1. Complete the Lockout / Tagout Checklist
2. Notify all affected personnel before the start of this LOCK OUT procedure
3. Press the "Stop" button on panel view inside the MCC-2 & ensure primary feeder and C-1 pony are locked out
4. Go to MCC-1, shut-off disconnect, labeled jaw crusher
5. Turn the selector switch to the "OFF" position.
6. Pull handle on disconnect to the "OFF" position inside MCC-1 and apply locks
6. Verify energy is isolated by pressing start button on jaw crusher disconnect door located in MCC-1
- If energy is isolated, apply locks, if energy is not isolated, repeat steps 1-6.
7. Locks applied to energy isolation points must be personally identified and in the "secured" position.
8. Each authorized personnel must maintain possession of their own key(s) for each lock applied.
9. Do not work under the protection of a lock you have not personally applied.
Confined Space - Follow all confined space company practicers before entering
Be aware of potential pinch points or crush points. Use proper hand placement.
Working at heights - Harness required.
Standard PPE required- Hardhat, safety glasses, and steel toe boots.
Heavy lifting required. Ensure proper form and two man lifting when lifting heavy objects.
2. Confirm that all employees are safely located
3. Ensure all guarding has been replaced
4. Verify that controls are in neutral
NA
ELECTRICAL 480V
Disconnect: Jaw Crusher in the
MCC-1
Set the disconnect to the off
position and lockout
6. Remove lcokout devices and re-energize machine
ELECTRICAL 480V
Disconnect: Primary Grizzley
Feeder in MCC-2
Set the disconnect to the off
position and lockout
ELECTRICAL 480V
Disconnect: Pony Conveyor in
MCC -2
Set the disconnect to the off
position and lockout
LOCKOUT REMOVAL PROCESS
1. Ensure all tools and items have been removed
5. Notify affected employees that servicing is complete
VISUAL REFERENCE
CONTROL PANEL Panel View inside MCC-1 Press the stop button
ENERGY SOURCE DEVICE METHOD
GRAVITY
Wedge or Chain If the jaw is open, block the
jaw with a wedge or chain
the toggle
PRIMARY CRUSHER
LOCKOUT APPLICATION PROCESS
This lockout procedure is required whenever machine guards or other safety devices must be removed or bypassed or any
hazardous exposure to a point of operation or an associated danger zone takes place
SPECIAL PRECAUTIONS
MCC-1
LOCKOUT POINTS:
LOCKOUT-TAGOUT PROCEDURE
2. Location ID/NAME:
2
1. Complete the Lockout / Tagout Checklist
2. Notify all affected personnel before the start of this LOCK OUT procedure
3. Press the "Stop" button on panel view inside the MCC-2 & ensure C-2 and HSI crusher are locked out
4. Stay in MCC-2, locate the disconnect labeled "Deister Scalping Screen" and turn the disconnect to the "off" position.
5. Turn the selector switch to the "off" position and pull down disconnect and apply locks
6. Verify energy is isolated by pressing start button on Deister Scalping Screen Conveyor
- If energy is isolated, apply locks, if energy is not isolated, repeat steps 1-6.
7. Locks applied to energy isolation points must be personally identified and in the "secured" position.
8. Each authorized personnel must maintain possession of their own key(s) for each lock applied.
9. Do not work under the protection of a lock you have not personally applied.
Working at Heights - If guardrails are not sufficient, harness is required.
Heavy lifting required. Ensure proper form and two man lifting when lifting heavy objects
Use tag lines when lifting with a crane. Avoid being underneath load at all times.
Standard PPE required- Hardhat, safety glasses, and steel toe boots.
Be aware of potential pinch points or crush points. Use proper hand placement.
2. Confirm that all employees are safely located
3. Ensure all guarding has been replaced
4. Verify that controls are in neutral
5. Notify affected employees that servicing is complete
6. Remove lcokout devices and re-energize machine
LOCKOUT REMOVAL PROCESS
1. Ensure all tools and items have been removed
ELECTRICAL 480V
Disconnect: C-2 Transfer
Conveyor in MCC-1
Set the disconnect to the off
position and lockout
CONTROL PANEL Panel View inside MCC-1 Press the stop button NA
ELECTRICAL 480V
Disconnect: Deister Scalping
Screen in MCC-1
Set the disconnect to the off
position and lockout
SPECIAL PRECAUTIONS
ENERGY SOURCE DEVICE METHOD VISUAL REFERENCE
GRAVITY
NA NA NA
LOCKOUT POINTS:
MCC-2
LOCKOUT APPLICATION PROCESS
This lockout procedure is required whenever machine guards or other safety devices must be removed or bypassed
or any hazardous exposure to a point of operation or an associated danger zone takes place
DEISTER SCALPING SCREEN
LOCKOUT-TAGOUT PROCEDURE
3. Location ID/NAME:
3
1. Complete the Lockout / Tagout Checklist
2. Notify all affected personnel before the start of this LOCK OUT procedure
3. Press the "Stop" button on panel view inside the MCC-2 & ensure primary crusher is locked out
4. Go to MCC-1, shut-off disconnect, labeled "Grizzly Feeder"
5. Turn the selector switch to the "off" position and pull handle (Grizzly Feeder) on disconnect and apply locks.
6. Verify energy is isolated by pressing start button on grizzly feeder disconnect door located in the MCC-1
- If energy is isolated, apply locks, if energy is not isolated, repeat steps 1-6.
7. Locks applied to energy isolation points must be personally identified and in the "secured" position.
8. Each authorized personnel must maintain possession of their own key(s) for each lock applied.
9. Do not work under the protection of a lock you have not personally applied.
Working at Heights - If guardrails are not sufficient, harness is required.
Heavy lifting required. Ensure proper form and two man lifting when lifting heavy objects
Use tag lines when lifting with a crane. Avoid being underneath load at all times.
Standard PPE required- Hardhat, safety glasses, and steel toe boots.
1. Ensure all tools and items have been removed
2. Confirm that all employees are safely located
3. Ensure all guarding has been replaced
4. Verify that controls are in neutral
5. Notify affected employees that servicing is complete
6. Remove lcokout devices and re-energize machine
LOCKOUT REMOVAL PROCESS
ELECTRICAL 480V
Disconnect: Grizzly Feeder
inside MCC-2
Set the disconnect to the
off position and lock
ELECTRICAL 480V
Disconnect: Primary Crusher
inside MCC-2
Set the disconnect to the
off position and lock
CONTROL PANEL Panel View inside MCC-1 Press the stop button NA
SPECIAL PRECAUTIONS
ENERGY SOURCE DEVICE METHOD
NA
VISUAL REFERENCE
GRAVITY
NA NA
MCC-1
LOCKOUT POINTS:
LOCKOUT APPLICATION PROCESS
PRIMARY FEEDER
This lockout procedure is required whenever machine guards or other safety devices must be removed or bypassed
or any hazardous exposure to a point of operation or an associated danger zone takes place
LOCKOUT-TAGOUT PROCEDURE
4. Location ID:
2
1. Complete the Lockout / Tagout Checklist
2. Notify all affected personnel before the start of this LOCK OUT procedure
3. Press the "Stop" button on panel view inside the MCC-2 & ensure primary crusher is locked out
4. Go to MCC-1, shut-off disconnect, labeled "Jaw Lube"
5. Turn the selector switch to the "off" position, pull handle (Jaw Lube) and apply locks.
6. Verify energy is isolated by pressing start button on grizzly feeder disconnect door located in the MCC-1
- If energy is isolated, apply locks, if energy is not isolated, repeat steps 1-6.
7. Locks applied to energy isolation points must be personally identified and in the "secured" position.
8. Each authorized personnel must maintain possession of their own key(s) for each lock applied.
9. Do not work under the protection of a lock you have not personally applied.
Working at Heights - If guardrails are not sufficient, harness is required.
Heavy lifting required. Ensure proper form and two man lifting when lifting heavy objects
Use tag lines when lifting with a crane. Avoid being underneath load at all times.
Standard PPE required- Hardhat, safety glasses, and steel toe boots.
1. Ensure all tools and items have been removed
2. Confirm that all employees are safely located
3. Ensure all guarding has been replaced
4. Verify that controls are in neutral
5. Notify affected employees that servicing is complete
6. Remove lcokout devices and re-energize machine
LOCKOUT REMOVAL PROCESS
CONTROL PANEL Panel View inside MCC-1 Press the stop button NA
ELECTRICAL 220V
Disconnect: Jaw Lube inside
MCC-2
Set the disconnect to the
off position and lock
ELECTRICAL 220V
Disconnect: Jaw Lube inside
MCC-2
Set the disconnect to the
off position and lock
SPECIAL PRECAUTIONS
ENERGY SOURCE DEVICE METHOD VISUAL REFERENCE
HYDRAULIC
Bleed Lines prior to performing
maintenance
Bleed Lines prior to
performing maintenace to
release stored energy NA
LOCKOUT POINTS:
JAW LUBE PUMP
LOCKOUT APPLICATION PROCESS
This lockout procedure is required whenever machine guards or other safety devices must be removed or
bypassed or any hazardous exposure to a point of operation or an associated danger zone takes place
MCC-1
LOCKOUT-TAGOUT PROCEDURE
5. Location ID/Name:
2
1. Complete the Lockout / Tagout Checklist
2. Notify all affected personnel before the start of this LOCK OUT procedure
3. Press the "Stop" button on panel view inside the MCC-2 & ensure primary crusher and primary feeder are locked out
4. Go to MCC-1, shut-off disconnect, labeled "C-1 Pony"
5. Turn the selector switch to the "off" position and pull disconnect (C-1 Pony) and apply locks.
6. Verify energy is isolated by pressing start button on C-1 Pony disconnect door located in the MCC-1
- If energy is isolated, apply locks, if energy is not isolated, repeat steps 1-6.
7. Locks applied to energy isolation points must be personally identified and in the "secured" position.
8. Each authorized personnel must maintain possession of their own key(s) for each lock applied.
9. Do not work under the protection of a lock you have not personally applied.
Working at Heights - If guardrails are not sufficient, harness is required.
Heavy lifting required. Ensure proper form and two man lifting when lifting heavy objects
Use tag lines when lifting with a crane. Avoid being underneath load at all times.
Standard PPE required- Hardhat, safety glasses, and steel toe boots.
1. Ensure all tools and items have been removed
2. Confirm that all employees are safely located
3. Ensure all guarding has been replaced
4. Verify that controls are in neutral
5. Notify affected employees that servicing is complete
6. Remove lcokout devices and re-energize machine
LOCKOUT REMOVAL PROCESS
CONTROL PANEL Panel View inside MCC-1 Press the stop button NA
ELECTRICAL 480V
Disconnect: C-1 Pony inside
MCC-2
Set the disconnect to the
off position and lock
ELECTRICAL 480V
Disconnect: C-1 Pony inside
MCC-2
Set the disconnect to the
off position and lock
SPECIAL PRECAUTIONS
ENERGY SOURCE DEVICE METHOD VISUAL REFERENCE
GRAVITY
Belt Clamp Clamp belt down to
prevent movement
LOCKOUT POINTS:
MCC-1
C-1 PONY
LOCKOUT APPLICATION PROCESS
This lockout procedure is required whenever machine guards or other safety devices must be removed or
bypassed or any hazardous exposure to a point of operation or an associated danger zone takes place
LOCKOUT-TAGOUT PROCEDURE
6. Location ID:
2
1. Complete the Lockout / Tagout Checklist
2. Notify all affected personnel before the start of this LOCK OUT procedure
3. Press the "Stop" button on panel view inside the MCC-2 & ensure C-1 pony and deister screen are locked out
4. Go to MCC-2, shut-off disconnect, labeled "C-2"
5. Turn the selector switch to the "off" position and pull down disconnect (C-2) to the "OFF" position and apply locks.
6. Verify energy is isolated by pressing start button on C-2 disconnect door located in the MCC-2
- If energy is isolated, apply locks, if energy is not isolated, repeat steps 1-6.
7. Locks applied to energy isolation points must be personally identified and in the "secured" position.
8. Each authorized personnel must maintain possession of their own key(s) for each lock applied.
9. Do not work under the protection of a lock you have not personally applied.
Working at Heights - If guardrails are not sufficient, harness is required.
Heavy lifting required. Ensure proper form and two man lifting when lifting heavy objects
Use tag lines when lifting with a crane. Avoid being underneath load at all times.
Standard PPE required- Hardhat, safety glasses, and steel toe boots.
1. Ensure all tools and items have been removed
2. Confirm that all employees are safely located
3. Ensure all guarding has been replaced
4. Verify that controls are in neutral
5. Notify affected employees that servicing is complete
6. Remove lcokout devices and re-energize machine
LOCKOUT REMOVAL PROCESS
CONTROL PANEL Panel View inside MCC-2 Press the stop button NA
ELECTRICAL 480V Disconnect: C-2 inside MCC-2
Set the disconnect to the
off position and lock
ELECTRICAL 480V Disconnect: C-2 inside MCC-2
Set the disconnect to the
off position and lock
SPECIAL PRECAUTIONS
ENERGY SOURCE DEVICE METHOD VISUAL REFERENCE
GRAVITY
Belt Clamp Clamp belt down to
prevent movement
LOCKOUT POINTS:
MCC-2
This lockout procedure is required whenever machine guards or other safety devices must be removed or
bypassed or any hazardous exposure to a point of operation or an associated danger zone takes place
LOCKOUT APPLICATION PROCESS
C-2
LOCKOUT-TAGOUT PROCEDURE
7. Location ID:
2
1. Complete the Lockout / Tagout Checklist
2. Notify all affected personnel before the start of this LOCK OUT procedure
3. Press the "Stop" button on panel view inside the MCC-1 & ensure deister screen and c-8 conveyor are locked out
4. Go to MCC-2, shut-off disconnect, labeled "HSI crusher"
5. Turn the selector switch to the "off" position and pull down the disconnect (HIS Crusher) to the "OFF" Position and apply locks.
6. Verify energy is isolated by pressing start button on HSI Crusher disconnect door located in the MCC-2
- If energy is isolated, apply locks, if energy is not isolated, repeat steps 1-6.
7. Locks applied to energy isolation points must be personally identified and in the "secured" position.
8. Each authorized personnel must maintain possession of their own key(s) for each lock applied.
9. Do not work under the protection of a lock you have not personally applied.
Working at Heights - If guardrails are not sufficient, harness is required.
Heavy lifting required. Ensure proper form and two man lifting when lifting heavy objects
Use tag lines when lifting with a crane. Avoid being underneath load at all times.
Standard PPE required- Hardhat, safety glasses, and steel toe boots.
1. Ensure all tools and items have been removed
2. Confirm that all employees are safely located
3. Ensure all guarding has been replaced
4. Verify that controls are in neutral
5. Notify affected employees that servicing is complete
6. Remove lcokout devices and re-energize machine
LOCKOUT REMOVAL PROCESS
CONTROL PANEL Panel View inside MCC-2 Press the stop button NA
ELECTRICAL 480V
Disconnect: HSI Crusher inside
MCC-2
Set the disconnect to the
off position and lock
ELECTRICAL 480V
Disconnect: HSI Crusher inside
MCC-2
Set the disconnect to the
off position and lock
SPECIAL PRECAUTIONS
ENERGY SOURCE DEVICE METHOD VISUAL REFERENCE
GRAVITY
Wedge or Chain If the jaw is open, block the
jaw with a wedge or chain
the toggle
LOCKOUT POINTS:
MCC-2
LOCKOUT APPLICATION PROCESS
HSI CRUSHER
This lockout procedure is required whenever machine guards or other safety devices must be removed or
bypassed or any hazardous exposure to a point of operation or an associated danger zone takes place
LOCKOUT-TAGOUT PROCEDURE
8. Location ID/Name:
2
1. Complete the Lockout / Tagout Checklist
2. Notify all affected personnel before the start of this LOCK OUT procedure
3. Press the "Stop" button on panel view inside the MCC-2 & ensure deister screen and 2-4's stacker are locked out
4. Go to MCC-2, shut-off disconnect, labeled "2-4's transfer"
5. Turn the selector switch to the "off" position and pull down disconnect (2-4's transfer) to the "OFF" position and apply locks.
6. Verify energy is isolated by pressing start button on 2-4's transfer disconnect door located in the MCC-2
- If energy is isolated, apply locks, if energy is not isolated, repeat steps 1-6.
7. Locks applied to energy isolation points must be personally identified and in the "secured" position.
8. Each authorized personnel must maintain possession of their own key(s) for each lock applied.
9. Do not work under the protection of a lock you have not personally applied.
Working at Heights - If guardrails are not sufficient, harness is required.
Heavy lifting required. Ensure proper form and two man lifting when lifting heavy objects
Use tag lines when lifting with a crane. Avoid being underneath load at all times.
Standard PPE required- Hardhat, safety glasses, and steel toe boots.
1. Ensure all tools and items have been removed
2. Confirm that all employees are safely located
3. Ensure all guarding has been replaced
4. Verify that controls are in neutral
5. Notify affected employees that servicing is complete
6. Remove lcokout devices and re-energize machine
LOCKOUT REMOVAL PROCESS
CONTROL PANEL Panel View inside MCC-2 Press the stop button NA
ELECTRICAL 480V
Disconnect: 2-4's tranfer inside
MCC-2
Set the disconnect to the
off position and lock
ELECTRICAL 480V
Disconnect: 2-4's transfer inside
MCC-2
Set the disconnect to the
off position and lock
SPECIAL PRECAUTIONS
ENERGY SOURCE DEVICE METHOD VISUAL REFERENCE
GRAVITY
Belt Clamp Clamp belt down to prevent
movement
LOCKOUT POINTS:
MCC-2
2-4's TRANSFER
LOCKOUT APPLICATION PROCESS
This lockout procedure is required whenever machine guards or other safety devices must be removed or bypassed
or any hazardous exposure to a point of operation or an associated danger zone takes place
LOCKOUT-TAGOUT PROCEDURE
9. Location ID:
2
1. Complete the Lockout / Tagout Checklist
2. Notify all affected personnel before the start of this LOCK OUT procedure
3. Press the "Stop" button on panel view inside the MCC-2 & ensure 2-4's transfer is locked out
4. Go to MCC-2, shut-off disconnect, labeled "2-4's stacker"
5. Turn the selector switch to the "off" position and pull down disconnect (2-4's stacker) to the "OFF" position and apply locks.
6. Verify energy is isolated by pressing start button on 2-4's stacker disconnect door located in the MCC-2
- If energy is isolated, apply locks, if energy is not isolated, repeat steps 1-6.
7. Locks applied to energy isolation points must be personally identified and in the "secured" position.
8. Each authorized personnel must maintain possession of their own key(s) for each lock applied.
9. Do not work under the protection of a lock you have not personally applied.
Working at Heights - If guardrails are not sufficient, harness is required.
Heavy lifting required. Ensure proper form and two man lifting when lifting heavy objects
Use tag lines when lifting with a crane. Avoid being underneath load at all times.
Standard PPE required- Hardhat, safety glasses, and steel toe boots.
1. Ensure all tools and items have been removed
2. Confirm that all employees are safely located
3. Ensure all guarding has been replaced
4. Verify that controls are in neutral
5. Notify affected employees that servicing is complete
6. Remove lcokout devices and re-energize machine
LOCKOUT REMOVAL PROCESS
CONTROL PANEL Panel View inside MCC-2 Press the stop button NA
ELECTRICAL 480V
Disconnect: 2-4's stacker inside
MCC-2
Set the disconnect to the
off position and lock
ELECTRICAL 480V
Disconnect: 2-4's stacker inside
MCC-2
Set the disconnect to the
off position and lock
SPECIAL PRECAUTIONS
ENERGY SOURCE DEVICE METHOD VISUAL REFERENCE
GRAVITY
Belt Clamp Clamp belt down to prevent
movement
LOCKOUT POINTS:
MCC-2
2-4's STACKER
LOCKOUT APPLICATION PROCESS
This lockout procedure is required whenever machine guards or other safety devices must be removed or bypassed
or any hazardous exposure to a point of operation or an associated danger zone takes place
LOCKOUT-TAGOUT PROCEDURE
10. Location ID:
2
1. Complete the Lockout / Tagout Checklist
2. Notify all affected personnel before the start of this LOCK OUT procedure
3. Press the "Stop" button on panel view inside the MCC-2 & ensure deister screen and berm transfer are locked out
4. Go to MCC-2, shut-off disconnect, labeled "berm transfer"
5. Turn the selector switch to the "off" position and pull down disconnect (berm transfer) to the "OFF" position and apply locks.
6. Verify energy is isolated by pressing start button on berm transfer disconnect door located in the MCC-2
- If energy is isolated, apply locks, if energy is not isolated, repeat steps 1-6.
7. Locks applied to energy isolation points must be personally identified and in the "secured" position.
8. Each authorized personnel must maintain possession of their own key(s) for each lock applied.
9. Do not work under the protection of a lock you have not personally applied.
Working at Heights - If guardrails are not sufficient, harness is required.
Heavy lifting required. Ensure proper form and two man lifting when lifting heavy objects
Use tag lines when lifting with a crane. Avoid being underneath load at all times.
Standard PPE required- Hardhat, safety glasses, and steel toe boots.
1. Ensure all tools and items have been removed
2. Confirm that all employees are safely located
3. Ensure all guarding has been replaced
4. Verify that controls are in neutral
5. Notify affected employees that servicing is complete
6. Remove lcokout devices and re-energize machine
LOCKOUT REMOVAL PROCESS
CONTROL PANEL Panel View inside MCC-2 Press the stop button NA
ELECTRICAL 480V
Disconnect: berm transfer
inside MCC-2
Set the disconnect to the
off position and lock
ELECTRICAL 480V
Disconnect: berm transfer
inside MCC-2
Set the disconnect to the
off position and lock
SPECIAL PRECAUTIONS
ENERGY SOURCE DEVICE METHOD VISUAL REFERENCE
GRAVITY
Belt Clamp Clamp belt down to prevent
movement
LOCKOUT POINTS:
MCC-2
LOCKOUT APPLICATION PROCESS
BERM TRANSFER
This lockout procedure is required whenever machine guards or other safety devices must be removed or bypassed
or any hazardous exposure to a point of operation or an associated danger zone takes place
LOCKOUT-TAGOUT PROCEDURE
11. Location ID:
2
1. Complete the Lockout / Tagout Checklist
2. Notify all affected personnel before the start of this LOCK OUT procedure
3. Press the "Stop" button on panel view inside the MCC-2 & ensure berm transfer is locked out
4. Turn the selector switch to the "off" position (berm stacker)
4. Go to MCC-2, shut-off disconnect, labeled "berm stacker" and apply locks
6. Verify energy is isolated by pressing start button on berm stacker disconnect door located in the MCC-2
- If energy is isolated, apply locks, if energy is not isolated, repeat steps 1-6.
7. Locks applied to energy isolation points must be personally identified and in the "secured" position.
8. Each authorized personnel must maintain possession of their own key(s) for each lock applied.
9. Do not work under the protection of a lock you have not personally applied.
Working at Heights - If guardrails are not sufficient, harness is required.
Heavy lifting required. Ensure proper form and two man lifting when lifting heavy objects
Use tag lines when lifting with a crane. Avoid being underneath load at all times.
Standard PPE required- Hardhat, safety glasses, and steel toe boots.
1. Ensure all tools and items have been removed
2. Confirm that all employees are safely located
3. Ensure all guarding has been replaced
4. Verify that controls are in neutral
5. Notify affected employees that servicing is complete
6. Remove lcokout devices and re-energize machine
LOCKOUT REMOVAL PROCESS
CONTROL PANEL Panel View inside MCC-2 Press the stop button NA
ELECTRICAL 480V
Disconnect: berm stacker inside
MCC-2
Set the disconnect to the
off position and lock
ELECTRICAL 480V
Disconnect: berm stacker inside
MCC-2
Set the disconnect to the
off position and lock
SPECIAL PRECAUTIONS
ENERGY SOURCE DEVICE METHOD VISUAL REFERENCE
GRAVITY
Belt Clamp Clamp belt down to prevent
movement
LOCKOUT POINTS:
MCC-2
BERM STACKER
LOCKOUT APPLICATION PROCESS
This lockout procedure is required whenever machine guards or other safety devices must be removed or bypassed
or any hazardous exposure to a point of operation or an associated danger zone takes place
LOCKOUT-TAGOUT PROCEDURE
12. Location ID:
2
1. Complete the Lockout / Tagout Checklist
2. Notify all affected personnel before the start of this LOCK OUT procedure
3. Press the "Stop" button on panel view inside the MCC-2 & ensure HSI crusher and secondary screen are locked out
4. Turn the selector switch to the "off" position (C-8)
5. Go to MCC-2, shut-off disconnect, labeled "C-8" and apply locks
6. Verify energy is isolated by pressing start button on C-8 disconnect door located in the MCC-2
- If energy is isolated, apply locks, if energy is not isolated, repeat steps 1-6.
7. Locks applied to energy isolation points must be personally identified and in the "secured" position.
8. Each authorized personnel must maintain possession of their own key(s) for each lock applied.
9. Do not work under the protection of a lock you have not personally applied.
Working at Heights - If guardrails are not sufficient, harness is required.
Heavy lifting required. Ensure proper form and two man lifting when lifting heavy objects
Use tag lines when lifting with a crane. Avoid being underneath load at all times.
Standard PPE required- Hardhat, safety glasses, and steel toe boots.
1. Ensure all tools and items have been removed
2. Confirm that all employees are safely located
3. Ensure all guarding has been replaced
4. Verify that controls are in neutral
5. Notify affected employees that servicing is complete
6. Remove lcokout devices and re-energize machine
LOCKOUT REMOVAL PROCESS
CONTROL PANEL Panel View inside MCC-2 Press the stop button NA
ELECTRICAL 480V Disconnect: C-8 inside MCC-2
Set the disconnect to the
off position and lock
ELECTRICAL 480V Disconnect: C-8 inside MCC-2
Set the disconnect to the
off position and lock
SPECIAL PRECAUTIONS
ENERGY SOURCE DEVICE METHOD VISUAL REFERENCE
GRAVITY
Belt Clamp Clamp belt down to prevent
movement
LOCKOUT POINTS:
MCC-2
This lockout procedure is required whenever machine guards or other safety devices must be removed or bypassed
or any hazardous exposure to a point of operation or an associated danger zone takes place
C-8
LOCKOUT APPLICATION PROCESS
LOCKOUT-TAGOUT PROCEDURE
13. Location ID:
2
1. Complete the Lockout / Tagout Checklist
2. Notify all affected personnel before the start of this LOCK OUT procedure
3. Press the "Stop" button on panel view inside the MCC-2 & ensure C-8 is locked out
4. Turn the selector switch to the "off" position, labeled secondary screen
5. Go to MCC-2, shut-off disconnect, labeled "secondary screen" and apply locks
6. Verify energy is isolated by pressing start button on secondary screen disconnect door located in the MCC-2
- If energy is isolated, apply locks, if energy is not isolated, repeat steps 1-6.
7. Locks applied to energy isolation points must be personally identified and in the "secured" position.
8. Each authorized personnel must maintain possession of their own key(s) for each lock applied.
9. Do not work under the protection of a lock you have not personally applied.
Working at Heights - If guardrails are not sufficient, harness is required.
Heavy lifting required. Ensure proper form and two man lifting when lifting heavy objects
Use tag lines when lifting with a crane. Avoid being underneath load at all times.
Standard PPE required- Hardhat, safety glasses, and steel toe boots.
1. Ensure all tools and items have been removed
2. Confirm that all employees are safely located
3. Ensure all guarding has been replaced
4. Verify that controls are in neutral
5. Notify affected employees that servicing is complete
6. Remove lcokout devices and re-energize machine
LOCKOUT REMOVAL PROCESS
CONTROL PANEL Panel View inside MCC-2 Press the stop button NA
ELECTRICAL 480V
Disconnect: secondary screen
inside MCC-2
Set the disconnect to the
off position and lock
ELECTRICAL 480V
Disconnect: secondary screen
inside MCC-2
Set the disconnect to the
off position and lock
SPECIAL PRECAUTIONS
ENERGY SOURCE DEVICE METHOD VISUAL REFERENCE
LOCKOUT POINTS:
MCC-2
This lockout procedure is required whenever machine guards or other safety devices must be removed or bypassed
or any hazardous exposure to a point of operation or an associated danger zone takes place
LOCKOUT APPLICATION PROCESS
SECONDARY SCREEN
LOCKOUT-TAGOUT PROCEDURE
14. Location ID:
2
1. Complete the Lockout / Tagout Checklist
2. Notify all affected personnel before the start of this LOCK OUT procedure
3. Press the "Stop" button on panel view inside the MCC-2 & ensure secondary screen and cone crusher are locked out
4. Turn the selector switch to the "off" position, labeled C-10
5. Go to MCC-2, shut-off disconnect, labeled "C-10" and apply locks
6. Verify energy is isolated by pressing start button on C-10 disconnect door located in the MCC-2
- If energy is isolated, apply locks, if energy is not isolated, repeat steps 1-6.
7. Locks applied to energy isolation points must be personally identified and in the "secured" position.
8. Each authorized personnel must maintain possession of their own key(s) for each lock applied.
9. Do not work under the protection of a lock you have not personally applied.
Working at Heights - If guardrails are not sufficient, harness is required.
Heavy lifting required. Ensure proper form and two man lifting when lifting heavy objects
Use tag lines when lifting with a crane. Avoid being underneath load at all times.
Standard PPE required- Hardhat, safety glasses, and steel toe boots.
1. Ensure all tools and items have been removed
2. Confirm that all employees are safely located
3. Ensure all guarding has been replaced
4. Verify that controls are in neutral
5. Notify affected employees that servicing is complete
6. Remove lcokout devices and re-energize machine
LOCKOUT REMOVAL PROCESS
CONTROL PANEL Panel View inside MCC-2 Press the stop button NA
ELECTRICAL 480V Disconnect: C-10 inside MCC-2
Set the disconnect to the
off position and lock
ELECTRICAL 480V Disconnect: C-10 inside MCC-2
Set the disconnect to the
off position and lock
SPECIAL PRECAUTIONS
ENERGY SOURCE DEVICE METHOD VISUAL REFERENCE
LOCKOUT POINTS:
MCC-2
This lockout procedure is required whenever machine guards or other safety devices must be removed or bypassed
or any hazardous exposure to a point of operation or an associated danger zone takes place
LOCKOUT APPLICATION PROCESS
C-10
LOCKOUT-TAGOUT PROCEDURE
15. Location ID:
2
1. Complete the Lockout / Tagout Checklist
2. Notify all affected personnel before the start of this LOCK OUT procedure
3. Press the "Stop" button on panel view inside the MCC-2 & ensure C-12 and C-10 are locked out
4. Turn the selector switch to the "OFF" position, labeled "Cone Crusher"
5. Go to MCC-2, shut-off disconnect, labeled "cone crusher" and apply locks
6. Verify energy is isolated by pressing start button on cone crusher disconnect door located in the MCC-2
- If energy is isolated, apply locks, if energy is not isolated, repeat steps 1-6.
7. Locks applied to energy isolation points must be personally identified and in the "secured" position.
8. Each authorized personnel must maintain possession of their own key(s) for each lock applied.
9. Do not work under the protection of a lock you have not personally applied.
Working at Heights - If guardrails are not sufficient, harness is required.
Heavy lifting required. Ensure proper form and two man lifting when lifting heavy objects
Use tag lines when lifting with a crane. Avoid being underneath load at all times.
Standard PPE required- Hardhat, safety glasses, and steel toe boots.
1. Ensure all tools and items have been removed
2. Confirm that all employees are safely located
3. Ensure all guarding has been replaced
4. Verify that controls are in neutral
5. Notify affected employees that servicing is complete
6. Remove lcokout devices and re-energize machine
LOCKOUT REMOVAL PROCESS
CONTROL PANEL Panel View inside MCC-2 Press the stop button NA
ELECTRICAL 480V
Disconnect: cone crusher inside
MCC-2
Set the disconnect to the
off position and lock
ELECTRICAL 480V
Disconnect: cone crusher inside
MCC-2
Set the disconnect to the
off position and lock
SPECIAL PRECAUTIONS
ENERGY SOURCE DEVICE METHOD VISUAL REFERENCE
GRAVITY
Wedge or Chain Block cone to prevent
movement of cone
LOCKOUT POINTS:
MCC-2
This lockout procedure is required whenever machine guards or other safety devices must be removed or bypassed
or any hazardous exposure to a point of operation or an associated danger zone takes place
LOCKOUT APPLICATION PROCESS
CONE CRUSHER
LOCKOUT-TAGOUT PROCEDURE
16. Location ID:
2
1. Complete the Lockout / Tagout Checklist
2. Notify all affected personnel before the start of this LOCK OUT procedure
3. Press the "Stop" button on panel view inside the MCC-2 & ensure secondary screen and 57's transfer are locked out
4. Turn the selector switch to the "off" position, labeled 57's pony
5. Go to MCC-2, shut-off disconnect, labeled "57's pony"
6. Verify energy is isolated by pressing start button on 57's pony disconnect door located in the MCC-2
- If energy is isolated, apply locks, if energy is not isolated, repeat steps 1-6.
7. Locks applied to energy isolation points must be personally identified and in the "secured" position.
8. Each authorized personnel must maintain possession of their own key(s) for each lock applied.
9. Do not work under the protection of a lock you have not personally applied.
Working at Heights - If guardrails are not sufficient, harness is required.
Heavy lifting required. Ensure proper form and two man lifting when lifting heavy objects
Use tag lines when lifting with a crane. Avoid being underneath load at all times.
Standard PPE required- Hardhat, safety glasses, and steel toe boots.
1. Ensure all tools and items have been removed
2. Confirm that all employees are safely located
3. Ensure all guarding has been replaced
4. Verify that controls are in neutral
5. Notify affected employees that servicing is complete
6. Remove lcokout devices and re-energize machine
LOCKOUT REMOVAL PROCESS
CONTROL PANEL Panel View inside MCC-2 Press the stop button NA
ELECTRICAL 480V
Disconnect: 57's pony inside
MCC-2
Set the disconnect to the
off position and lock
ELECTRICAL 480V
Disconnect: 57's pony inside
MCC-2
Set the disconnect to the
off position and lock
SPECIAL PRECAUTIONS
ENERGY SOURCE DEVICE METHOD VISUAL REFERENCE
NA NA NA
LOCKOUT POINTS:
MCC-2
This lockout procedure is required whenever machine guards or other safety devices must be removed or bypassed
or any hazardous exposure to a point of operation or an associated danger zone takes place
LOCKOUT APPLICATION PROCESS
57's PONY
LOCKOUT-TAGOUT PROCEDURE
17. Location ID:
2
1. Complete the Lockout / Tagout Checklist
2. Notify all affected personnel before the start of this LOCK OUT procedure
3. Press the "Stop" button on panel view inside the MCC-2 & ensure 57's pony and 57's stacker are locked out
4. Turn the selector switch to the "off" position labeled 57's transfer
5. Go to MCC-2, shut-off disconnect, labeled "57's transfer" and apply locks
6. Verify energy is isolated by pressing start button on 57's transfer disconnect door located in the MCC-2
- If energy is isolated, apply locks, if energy is not isolated, repeat steps 1-6.
7. Locks applied to energy isolation points must be personally identified and in the "secured" position.
8. Each authorized personnel must maintain possession of their own key(s) for each lock applied.
9. Do not work under the protection of a lock you have not personally applied.
Working at Heights - If guardrails are not sufficient, harness is required.
Heavy lifting required. Ensure proper form and two man lifting when lifting heavy objects
Use tag lines when lifting with a crane. Avoid being underneath load at all times.
Standard PPE required- Hardhat, safety glasses, and steel toe boots.
1. Ensure all tools and items have been removed
2. Confirm that all employees are safely located
3. Ensure all guarding has been replaced
4. Verify that controls are in neutral
5. Notify affected employees that servicing is complete
6. Remove lcokout devices and re-energize machine
LOCKOUT REMOVAL PROCESS
CONTROL PANEL Panel View inside MCC-2 Press the stop button NA
ELECTRICAL 480V
Disconnect: 57's transfer inside
MCC-2
Set the disconnect to the
off position and lock
ELECTRICAL 480V
Disconnect: 57's transfer inside
MCC-2
Set the disconnect to the
off position and lock
SPECIAL PRECAUTIONS
ENERGY SOURCE DEVICE METHOD VISUAL REFERENCE
GRAVITY
NA NA NA
LOCKOUT POINTS:
MCC-2
This lockout procedure is required whenever machine guards or other safety devices must be removed or bypassed
or any hazardous exposure to a point of operation or an associated danger zone takes place
LOCKOUT APPLICATION PROCESS
57's TRANSFER
LOCKOUT-TAGOUT PROCEDURE
18. Location ID:
2
1. Complete the Lockout / Tagout Checklist
2. Notify all affected personnel before the start of this LOCK OUT procedure
3. Press the "Stop" button on panel view inside the MCC-2 & ensure 57's transfer is locked out
4. Turn the selector switch to the "off" position, labeled "57's stacker"
5. Go to MCC-2, shut-off disconnect, labeled "57's stacker" and apply locks
6. Verify energy is isolated by pressing start button on 57's stacker disconnect door located in the MCC-2
- If energy is isolated, apply locks, if energy is not isolated, repeat steps 1-6.
7. Locks applied to energy isolation points must be personally identified and in the "secured" position.
8. Each authorized personnel must maintain possession of their own key(s) for each lock applied.
9. Do not work under the protection of a lock you have not personally applied.
Working at Heights - If guardrails are not sufficient, harness is required.
Heavy lifting required. Ensure proper form and two man lifting when lifting heavy objects
Use tag lines when lifting with a crane. Avoid being underneath load at all times.
Standard PPE required- Hardhat, safety glasses, and steel toe boots.
1. Ensure all tools and items have been removed
2. Confirm that all employees are safely located
3. Ensure all guarding has been replaced
4. Verify that controls are in neutral
5. Notify affected employees that servicing is complete
6. Remove lcokout devices and re-energize machine
LOCKOUT REMOVAL PROCESS
CONTROL PANEL Panel View inside MCC-2 Press the stop button NA
ELECTRICAL 480V
Disconnect: 57's stacker inside
MCC-2
Set the disconnect to the
off position and lock
ELECTRICAL 480V
Disconnect: 57's stacker inside
MCC-2
Set the disconnect to the
off position and lock
SPECIAL PRECAUTIONS
ENERGY SOURCE DEVICE METHOD VISUAL REFERENCE
GRAVITY
NA NA NA
LOCKOUT POINTS:
MCC-2
57's STACKER
LOCKOUT APPLICATION PROCESS
This lockout procedure is required whenever machine guards or other safety devices must be removed or bypassed
or any hazardous exposure to a point of operation or an associated danger zone takes place
LOCKOUT-TAGOUT PROCEDURE
19. Location ID:
2
1. Complete the Lockout / Tagout Checklist
2. Notify all affected personnel before the start of this LOCK OUT procedure
3. Press the "Stop" button on panel view inside the MCC-2 & ensure C-8 and cone crusher are locked out
4. Turn the selector switch to the "off" position, labeled "C-12"
5. Go to MCC-2, shut-off disconnect, labeled "C-12" and apply locks
6. Verify energy is isolated by pressing start button on C-12 disconnect door located in the MCC-2
- If energy is isolated, apply locks, if energy is not isolated, repeat steps 1-6.
7. Locks applied to energy isolation points must be personally identified and in the "secured" position.
8. Each authorized personnel must maintain possession of their own key(s) for each lock applied.
9. Do not work under the protection of a lock you have not personally applied.
Working at Heights - If guardrails are not sufficient, harness is required.
Heavy lifting required. Ensure proper form and two man lifting when lifting heavy objects
Use tag lines when lifting with a crane. Avoid being underneath load at all times.
Standard PPE required- Hardhat, safety glasses, and steel toe boots.
1. Ensure all tools and items have been removed
2. Confirm that all employees are safely located
3. Ensure all guarding has been replaced
4. Verify that controls are in neutral
5. Notify affected employees that servicing is complete
6. Remove lcokout devices and re-energize machine
LOCKOUT REMOVAL PROCESS
CONTROL PANEL Panel View inside MCC-2 Press the stop button NA
ELECTRICAL 480V Disconnect: C-12 inside MCC-2
Set the disconnect to the
off position and lock
ELECTRICAL 480V Disconnect: C-12 inside MCC-2
Set the disconnect to the
off position and lock
SPECIAL PRECAUTIONS
ENERGY SOURCE DEVICE METHOD VISUAL REFERENCE
GRAVITY
NA NA NA
LOCKOUT POINTS:
MCC-2
C-12
LOCKOUT APPLICATION PROCESS
This lockout procedure is required whenever machine guards or other safety devices must be removed or bypassed
or any hazardous exposure to a point of operation or an associated danger zone takes place
LOCKOUT-TAGOUT PROCEDURE
20. Location ID:
2
1. Complete the Lockout / Tagout Checklist
2. Notify all affected personnel before the start of this LOCK OUT procedure
3. Press the "Stop" button on panel view inside the MCC-2 & ensure wash screen is locked out
4. Turn the selector switch to the "off" position, labeled "C-14"
5. Go to MCC-2, shut-off disconnect, labeled "C-14" and apply locks
6. Verify energy is isolated by pressing start button on C-14 disconnect door located in the MCC-2
- If energy is isolated, apply locks, if energy is not isolated, repeat steps 1-6.
7. Locks applied to energy isolation points must be personally identified and in the "secured" position.
8. Each authorized personnel must maintain possession of their own key(s) for each lock applied.
9. Do not work under the protection of a lock you have not personally applied.
Working at Heights - If guardrails are not sufficient, harness is required.
Heavy lifting required. Ensure proper form and two man lifting when lifting heavy objects
Use tag lines when lifting with a crane. Avoid being underneath load at all times.
Standard PPE required- Hardhat, safety glasses, and steel toe boots.
1. Ensure all tools and items have been removed
2. Confirm that all employees are safely located
3. Ensure all guarding has been replaced
4. Verify that controls are in neutral
5. Notify affected employees that servicing is complete
6. Remove lcokout devices and re-energize machine
LOCKOUT REMOVAL PROCESS
CONTROL PANEL Panel View inside MCC-2 Press the stop button NA
ELECTRICAL 480V Disconnect: C-14 inside MCC-2
Set the disconnect to the
off position and lock
ELECTRICAL 480V Disconnect: C-14 inside MCC-2
Set the disconnect to the
off position and lock
SPECIAL PRECAUTIONS
ENERGY SOURCE DEVICE METHOD VISUAL REFERENCE
GRAVITY
NA NA NA
LOCKOUT POINTS:
MCC-2
This lockout procedure is required whenever machine guards or other safety devices must be removed or bypassed
or any hazardous exposure to a point of operation or an associated danger zone takes place
LOCKOUT APPLICATION PROCESS
C-14
LOCKOUT-TAGOUT PROCEDURE
21. Location ID:
2
1. Complete the Lockout / Tagout Checklist
2. Notify all affected personnel before the start of this LOCK OUT procedure
3. Press the "Stop" button on panel view inside the MCC-2 & ensure C-14 is locked out
4. Turn the selector switch to the "off" position, labled "Wash Screen"
5. Go to MCC-2, shut-off disconnect, labeled "wash screen" and apply locks
6. Verify energy is isolated by pressing start button on wash screen disconnect door located in the MCC-2
- If energy is isolated, apply locks, if energy is not isolated, repeat steps 1-6.
7. Locks applied to energy isolation points must be personally identified and in the "secured" position.
8. Each authorized personnel must maintain possession of their own key(s) for each lock applied.
9. Do not work under the protection of a lock you have not personally applied.
Working at Heights - If guardrails are not sufficient, harness is required.
Heavy lifting required. Ensure proper form and two man lifting when lifting heavy objects
Use tag lines when lifting with a crane. Avoid being underneath load at all times.
Standard PPE required- Hardhat, safety glasses, and steel toe boots.
1. Ensure all tools and items have been removed
2. Confirm that all employees are safely located
3. Ensure all guarding has been replaced
4. Verify that controls are in neutral
5. Notify affected employees that servicing is complete
6. Remove lcokout devices and re-energize machine
LOCKOUT REMOVAL PROCESS
CONTROL PANEL Panel View inside MCC-2 Press the stop button NA
ELECTRICAL 480V
Disconnect: wash screen inside
MCC-2
Set the disconnect to the
off position and lock
ELECTRICAL 480V
Disconnect: wash screen inside
MCC-2
Set the disconnect to the
off position and lock
SPECIAL PRECAUTIONS
ENERGY SOURCE DEVICE METHOD VISUAL REFERENCE
GRAVITY
NA NA NA
LOCKOUT POINTS:
MCC-2
This lockout procedure is required whenever machine guards or other safety devices must be removed or bypassed
or any hazardous exposure to a point of operation or an associated danger zone takes place
LOCKOUT APPLICATION PROCESS
WASH SCREEN
LOCKOUT-TAGOUT PROCEDURE
22. Location ID:
2
1. Complete the Lockout / Tagout Checklist
2. Notify all affected personnel before the start of this LOCK OUT procedure
3. Press the "Stop" button on panel view inside the MCC-2 & ensure sand transfer, wash screen, and fresh water pump are locked out
4. Turn the selector switch to the "off" position, labeled "Wash Screw"
5. Go to MCC-2, shut-off disconnect, labeled "wash screw" and apply locks
6. Verify energy is isolated by pressing start button on wash screw disconnect door located in the MCC-2
- If energy is isolated, apply locks, if energy is not isolated, repeat steps 1-6.
7. Locks applied to energy isolation points must be personally identified and in the "secured" position.
8. Each authorized personnel must maintain possession of their own key(s) for each lock applied.
9. Do not work under the protection of a lock you have not personally applied.
Working at Heights - If guardrails are not sufficient, harness is required.
Heavy lifting required. Ensure proper form and two man lifting when lifting heavy objects
Use tag lines when lifting with a crane. Avoid being underneath load at all times.
Standard PPE required- Hardhat, safety glasses, and steel toe boots.
1. Ensure all tools and items have been removed
2. Confirm that all employees are safely located
3. Ensure all guarding has been replaced
4. Verify that controls are in neutral
5. Notify affected employees that servicing is complete
6. Remove lcokout devices and re-energize machine
LOCKOUT REMOVAL PROCESS
CONTROL PANEL Panel View inside MCC-2 Press the stop button NA
ELECTRICAL 480V
Disconnect: wash screw inside
MCC-2
Set the disconnect to the
off position and lock
ELECTRICAL 480V
Disconnect: wash screw inside
MCC-2
Set the disconnect to the
off position and lock
SPECIAL PRECAUTIONS
ENERGY SOURCE DEVICE METHOD VISUAL REFERENCE
GRAVITY
NA NA NA
LOCKOUT POINTS:
MCC-2
This lockout procedure is required whenever machine guards or other safety devices must be removed or bypassed
or any hazardous exposure to a point of operation or an associated danger zone takes place
WASH SCREW
LOCKOUT APPLICATION PROCESS
LOCKOUT-TAGOUT PROCEDURE
23. Location ID:
2
1. Complete the Lockout / Tagout Checklist
2. Notify all affected personnel before the start of this LOCK OUT procedure
3. Press the "Stop" button on panel view inside the MCC-2 & ensure fresh water pump is locked out
4. Turn the selector switch to the "off" position, labeled "Slurry Pump"
5. Go to MCC-2, shut-off disconnect, labeled "slurry pump" and apply locks
6. Verify energy is isolated by pressing start button on slurry pump disconnect door located in the MCC-2
- If energy is isolated, apply locks, if energy is not isolated, repeat steps 1-6.
7. Locks applied to energy isolation points must be personally identified and in the "secured" position.
8. Each authorized personnel must maintain possession of their own key(s) for each lock applied.
9. Do not work under the protection of a lock you have not personally applied.
Working at Heights - If guardrails are not sufficient, harness is required.
Heavy lifting required. Ensure proper form and two man lifting when lifting heavy objects
Use tag lines when lifting with a crane. Avoid being underneath load at all times.
Standard PPE required- Hardhat, safety glasses, and steel toe boots.
1. Ensure all tools and items have been removed
2. Confirm that all employees are safely located
3. Ensure all guarding has been replaced
4. Verify that controls are in neutral
5. Notify affected employees that servicing is complete
6. Remove lcokout devices and re-energize machine
LOCKOUT REMOVAL PROCESS
CONTROL PANEL Panel View inside MCC-2 Press the stop button NA
ELECTRICAL 480V
Disconnect: slurry pump inside
MCC-2
Set the disconnect to the
off position and lock
ELECTRICAL 480V
Disconnect: slurry pump inside
MCC-2
Set the disconnect to the
off position and lock
SPECIAL PRECAUTIONS
ENERGY SOURCE DEVICE METHOD VISUAL REFERENCE
GRAVITY
NA NA NA
LOCKOUT POINTS:
MCC-2
SLURRY PUMP
LOCKOUT APPLICATION PROCESS
This lockout procedure is required whenever machine guards or other safety devices must be removed or bypassed
or any hazardous exposure to a point of operation or an associated danger zone takes place
LOCKOUT-TAGOUT PROCEDURE
24. Location ID:
2
1. Complete the Lockout / Tagout Checklist
2. Notify all affected personnel before the start of this LOCK OUT procedure
3. Press the "Stop" button on panel view inside the MCC-2
4. Turn the selector switch to the "off" position, labeled "9's Stacker"
5. Go to MCC-2, shut-off disconnect, labeled "9's stacker" and apply locks
6. Verify energy is isolated by pressing start button on 9's stacker disconnect door located in the MCC-2
- If energy is isolated, apply locks, if energy is not isolated, repeat steps 1-6.
7. Locks applied to energy isolation points must be personally identified and in the "secured" position.
8. Each authorized personnel must maintain possession of their own key(s) for each lock applied.
9. Do not work under the protection of a lock you have not personally applied.
Working at Heights - If guardrails are not sufficient, harness is required.
Heavy lifting required. Ensure proper form and two man lifting when lifting heavy objects
Use tag lines when lifting with a crane. Avoid being underneath load at all times.
Standard PPE required- Hardhat, safety glasses, and steel toe boots.
1. Ensure all tools and items have been removed
2. Confirm that all employees are safely located
3. Ensure all guarding has been replaced
4. Verify that controls are in neutral
5. Notify affected employees that servicing is complete
6. Remove lcokout devices and re-energize machine
LOCKOUT REMOVAL PROCESS
CONTROL PANEL Panel View inside MCC-2 Press the stop button NA
ELECTRICAL 480V
Disconnect: 9's stacker inside
MCC-2
Set the disconnect to the
off position and lock
ELECTRICAL 480V
Disconnect: 9's stacker inside
MCC-2
Set the disconnect to the
off position and lock
SPECIAL PRECAUTIONS
ENERGY SOURCE DEVICE METHOD VISUAL REFERENCE
GRAVITY
NA NA NA
LOCKOUT POINTS:
MCC-2
LOCKOUT APPLICATION PROCESS
This lockout procedure is required whenever machine guards or other safety devices must be removed or bypassed
or any hazardous exposure to a point of operation or an associated danger zone takes place
9's STACKER
LOCKOUT-TAGOUT PROCEDURE
25. Location ID:
2
1. Complete the Lockout / Tagout Checklist
2. Notify all affected personnel before the start of this LOCK OUT procedure
3. Press the "Stop" button on panel view inside the MCC-2 & ensure wash screw and sand stacker are locked out
4. Turn the selector switch to the "off" position, labeled "Sand Transfer"
5. Go to MCC-2, shut-off disconnect, labeled "sand transfer" and apply locks
6. Verify energy is isolated by pressing start button on sand transfer disconnect door located in the MCC-2
- If energy is isolated, apply locks, if energy is not isolated, repeat steps 1-6.
7. Locks applied to energy isolation points must be personally identified and in the "secured" position.
8. Each authorized personnel must maintain possession of their own key(s) for each lock applied.
9. Do not work under the protection of a lock you have not personally applied.
Working at Heights - If guardrails are not sufficient, harness is required.
Heavy lifting required. Ensure proper form and two man lifting when lifting heavy objects
Use tag lines when lifting with a crane. Avoid being underneath load at all times.
Standard PPE required- Hardhat, safety glasses, and steel toe boots.
1. Ensure all tools and items have been removed
2. Confirm that all employees are safely located
3. Ensure all guarding has been replaced
4. Verify that controls are in neutral
5. Notify affected employees that servicing is complete
6. Remove lcokout devices and re-energize machine
LOCKOUT REMOVAL PROCESS
CONTROL PANEL Panel View inside MCC-1 Press the stop button NA
ELECTRICAL 480V
Disconnect: sand transfer inside
MCC-2
Set the disconnect to the
off position and lock
ELECTRICAL 480V
Disconnect: sand transfer inside
MCC-2
Set the disconnect to the
off position and lock
SPECIAL PRECAUTIONS
ENERGY SOURCE DEVICE METHOD VISUAL REFERENCE
GRAVITY
NA NA NA
LOCKOUT POINTS:
MCC-2
LOCKOUT APPLICATION PROCESS
This lockout procedure is required whenever machine guards or other safety devices must be removed or bypassed or
any hazardous exposure to a point of operation or an associated danger zone takes place
SAND TRANSFER
LOCKOUT-TAGOUT PROCEDURE
26. Location ID:
2
1. Complete the Lockout / Tagout Checklist
2. Notify all affected personnel before the start of this LOCK OUT procedure
3. Press the "Stop" button on panel view inside the MCC-2 & ensure sand transfer is locked out
4. Turn the selector switch to the "off" position, labeled "Sand Stacker"
5. Go to MCC-2, shut-off disconnect, labeled "sand stacker" and apply locks
6. Verify energy is isolated by pressing start button on sand stacker disconnect door located in the MCC-2
- If energy is isolated, apply locks, if energy is not isolated, repeat steps 1-6.
7. Locks applied to energy isolation points must be personally identified and in the "secured" position.
8. Each authorized personnel must maintain possession of their own key(s) for each lock applied.
9. Do not work under the protection of a lock you have not personally applied.
Working at Heights - If guardrails are not sufficient, harness is required.
Heavy lifting required. Ensure proper form and two man lifting when lifting heavy objects
Use tag lines when lifting with a crane. Avoid being underneath load at all times.
Standard PPE required- Hardhat, safety glasses, and steel toe boots.
1. Ensure all tools and items have been removed
2. Confirm that all employees are safely located
3. Ensure all guarding has been replaced
4. Verify that controls are in neutral
5. Notify affected employees that servicing is complete
6. Remove lcokout devices and re-energize machine
LOCKOUT REMOVAL PROCESS
CONTROL PANEL Panel View inside MCC-2 Press the stop button NA
ELECTRICAL 480V
Disconnect: sand stacker inside
MCC-2
Set the disconnect to the
off position and lock
ELECTRICAL 480V
Disconnect: sand stacker inside
MCC-2
Set the disconnect to the
off position and lock
SPECIAL PRECAUTIONS
ENERGY SOURCE DEVICE METHOD VISUAL REFERENCE
GRAVITY
NA NA NA
LOCKOUT POINTS:
MCC-2
LOCKOUT APPLICATION PROCESS
This lockout procedure is required whenever machine guards or other safety devices must be removed or bypassed
or any hazardous exposure to a point of operation or an associated danger zone takes place
SAND STACKER
LOCKOUT-TAGOUT PROCEDURE
27. Location ID:
2
1. Complete the Lockout / Tagout Checklist
2. Notify all affected personnel before the start of this LOCK OUT procedure
3. Press the "Stop" button on panel view inside the MCC-2 & ensure 8's stacker is locked out
4. Turn the selector switch to the "off" position, labeled "8's Transfer"
5. Go to MCC-2, shut-off disconnect, labeled "8's transfer" and apply locks.
6. Verify energy is isolated by pressing start button on 8's transfer disconnect door located in the MCC-2
- If energy is isolated, apply locks, if energy is not isolated, repeat steps 1-6.
7. Locks applied to energy isolation points must be personally identified and in the "secured" position.
8. Each authorized personnel must maintain possession of their own key(s) for each lock applied.
9. Do not work under the protection of a lock you have not personally applied.
Working at Heights - If guardrails are not sufficient, harness is required.
Heavy lifting required. Ensure proper form and two man lifting when lifting heavy objects
Use tag lines when lifting with a crane. Avoid being underneath load at all times.
Standard PPE required- Hardhat, safety glasses, and steel toe boots.
1. Ensure all tools and items have been removed
2. Confirm that all employees are safely located
3. Ensure all guarding has been replaced
4. Verify that controls are in neutral
5. Notify affected employees that servicing is complete
6. Remove lcokout devices and re-energize machine
LOCKOUT REMOVAL PROCESS
CONTROL PANEL Panel View inside MCC-2 Press the stop button NA
ELECTRICAL 480V
Disconnect: 8's transfer inside
MCC-2
Set the disconnect to the
off position and lock
ELECTRICAL 480V
Disconnect: 8's transfer inside
MCC-2
Set the disconnect to the
off position and lock
SPECIAL PRECAUTIONS
ENERGY SOURCE DEVICE METHOD VISUAL REFERENCE
GRAVITY
NA NA NA
LOCKOUT POINTS:
MCC-2
8's TRANSFER
LOCKOUT APPLICATION PROCESS
This lockout procedure is required whenever machine guards or other safety devices must be removed or bypassed
or any hazardous exposure to a point of operation or an associated danger zone takes place
LOCKOUT-TAGOUT PROCEDURE
28. Location ID:
2
1. Complete the Lockout / Tagout Checklist
2. Notify all affected personnel before the start of this LOCK OUT procedure
3. Press the "Stop" button on panel view inside the MCC-2 & ensure 8's transfer is locked out
4. Turn the selector switch to the "off" position, labeled "8's Stacker"
5. Go to MCC-2, shut-off disconnect, labeled "8's stacker" and apply locks.
6. Verify energy is isolated by pressing start button on 8's stacker disconnect door located in the MCC-2
- If energy is isolated, apply locks, if energy is not isolated, repeat steps 1-6.
7. Locks applied to energy isolation points must be personally identified and in the "secured" position.
8. Each authorized personnel must maintain possession of their own key(s) for each lock applied.
9. Do not work under the protection of a lock you have not personally applied.
Working at Heights - If guardrails are not sufficient, harness is required.
Heavy lifting required. Ensure proper form and two man lifting when lifting heavy objects
Use tag lines when lifting with a crane. Avoid being underneath load at all times.
Standard PPE required- Hardhat, safety glasses, and steel toe boots.
1. Ensure all tools and items have been removed
2. Confirm that all employees are safely located
3. Ensure all guarding has been replaced
4. Verify that controls are in neutral
5. Notify affected employees that servicing is complete
6. Remove lcokout devices and re-energize machine
LOCKOUT REMOVAL PROCESS
CONTROL PANEL Panel View inside MCC-2 Press the stop button NA
ELECTRICAL 480V
Disconnect: 8's stacker inside
MCC-2
Set the disconnect to the
off position and lock
ELECTRICAL 480V
Disconnect: 8's stacker inside
MCC-2
Set the disconnect to the
off position and lock
SPECIAL PRECAUTIONS
ENERGY SOURCE DEVICE METHOD VISUAL REFERENCE
GRAVITY
NA NA NA
LOCKOUT POINTS:
MCC-2
This lockout procedure is required whenever machine guards or other safety devices must be removed or bypassed
or any hazardous exposure to a point of operation or an associated danger zone takes place
LOCKOUT APPLICATION PROCESS
8's STACKER
LOCKOUT-TAGOUT PROCEDURE
29. Location ID:
1
1. Complete the Lockout / Tagout Checklist
2. Notify all affected personnel before the start of this LOCK OUT procedure
3. Press the "Stop" button on box on pole behind 8 pile
4. Turn the selector switch to the "OFF" position
5. Take flathead screw driver and loosen screws on right side of box to open box, pull disconnect to the off position
6. Close door to the box and attach hasp and lock
7. Verify energy is isolated by determining if the red light is lit (red light is de-energized) (green is energized)
- If energy is isolated, apply locks, if energy is not isolated, repeat steps 1-6.
8. Locks applied to energy isolation points must be personally identified and in the "secured" position.
9. Each authorized personnel must maintain possession of their own key(s) for each lock applied.
10. Do not work under the protection of a lock you have not personally applied.
Working at Heights - If guardrails are not sufficient, harness is required.
Heavy lifting required. Ensure proper form and two man lifting when lifting heavy objects
Use tag lines when lifting with a crane. Avoid being underneath load at all times.
Standard PPE required- Hardhat, safety glasses, and steel toe boots.
1. Ensure all tools and items have been removed
2. Confirm that all employees are safely located
3. Ensure all guarding has been replaced
4. Verify that controls are in neutral
5. Notify affected employees that servicing is complete
6. Remove lcokout devices and re-energize machine
LOCKOUT REMOVAL PROCESS
ELECTRICAL 480V Disconnect: fresh water pump
Turn selector switch to the
off position. Take flat head
screwdriver and loosen
screws on right side of box,
open box, pull discoonect
to the off position (pulling
down). Close door to box
and attach a hasp and lock
SPECIAL PRECAUTIONS
ENERGY SOURCE DEVICE METHOD VISUAL REFERENCE
LOCKOUT POINTS:
Pole behind 8 Pile
FRESH WATER PUMP
LOCKOUT APPLICATION PROCESS
This lockout procedure is required whenever machine guards or other safety devices must be removed or bypassed
or any hazardous exposure to a point of operation or an associated danger zone takes place
LOCKOUT-TAGOUT PROCEDURE
30. Location ID:
1
1. Complete the Lockout / Tagout Checklist
2. Notify all affected personnel before the start of this LOCK OUT procedure
3. Press the "Stop" button on 2nd level at water truck fill station
4. Turn the selector swtich to the "OFF" position
5. Pull disconnect handle and apply locks.
6. Verify energy is isolated by turning the selectow switch to the "ON" position.
- If energy is isolated, apply locks, if energy is not isolated, repeat steps 1-6.
7. Locks applied to energy isolation points must be personally identified and in the "secured" position.
8. Each authorized personnel must maintain possession of their own key(s) for each lock applied.
9. Do not work under the protection of a lock you have not personally applied.
Working at Heights - If guardrails are not sufficient, harness is required.
Heavy lifting required. Ensure proper form and two man lifting when lifting heavy objects
Use tag lines when lifting with a crane. Avoid being underneath load at all times.
Standard PPE required- Hardhat, safety glasses, and steel toe boots.
1. Ensure all tools and items have been removed
2. Confirm that all employees are safely located
3. Ensure all guarding has been replaced
4. Verify that controls are in neutral
5. Notify affected employees that servicing is complete
6. Remove lcokout devices and re-energize machine
LOCKOUT REMOVAL PROCESS
CONTROL PANEL NA NA NA
ELECTRICAL 480V
Disconnect: pond discharge
pump
Set the disconnect to the
off position and lock
SPECIAL PRECAUTIONS
ENERGY SOURCE DEVICE METHOD VISUAL REFERENCE
WATER
Bleed lines to release stored
energy
Bleed lines to release
stored energy NA
LOCKOUT POINTS:
MCC-2
This lockout procedure is required whenever machine guards or other safety devices must be removed or bypassed
or any hazardous exposure to a point of operation or an associated danger zone takes place
LOCKOUT APPLICATION PROCESS
POND DISCHARGE PUMP
LOCKOUT-TAGOUT PROCEDURE
31. Location ID:
1
1. Complete the Lockout / Tagout Checklist
2. Notify all affected personnel before the start of this LOCK OUT procedure
3. Go to MCC-2, find disconnect box labeled "HIS Hydraulic Pump" and turn the selector switch to "OFF"
4. Go to MCC-2, pull down on the disconnect lever, labeled "HSI hydraulic pump" and apply locks
5.. Verify energy is isolated by turning the selector swtich to the "ON" position.
- If energy is isolated, apply locks, if energy is not isolated, repeat steps 1-6.
6. Locks applied to energy isolation points must be personally identified and in the "secured" position.
7. Each authorized personnel must maintain possession of their own key(s) for each lock applied.
8. Do not work under the protection of a lock you have not personally applied.
Working at Heights - If guardrails are not sufficient, harness is required.
Heavy lifting required. Ensure proper form and two man lifting when lifting heavy objects
Use tag lines when lifting with a crane. Avoid being underneath load at all times.
Standard PPE required- Hardhat, safety glasses, and steel toe boots.
1. Ensure all tools and items have been removed
2. Confirm that all employees are safely located
3. Ensure all guarding has been replaced
4. Verify that controls are in neutral
5. Notify affected employees that servicing is complete
6. Remove lcokout devices and re-energize machine
LOCKOUT REMOVAL PROCESS
ELECTRICAL 480V
Disconnect: HSI hydraulic
pump inside MCC-2
Turn selector swtich to the
"OFF" position, pull hand
to the "OFF" position,
apply locks
SPECIAL PRECAUTIONS
ENERGY SOURCE DEVICE METHOD VISUAL REFERENCE
LOCKOUT POINTS:
MCC-2
This lockout procedure is required whenever machine guards or other safety devices must be removed or bypassed
or any hazardous exposure to a point of operation or an associated danger zone takes place
LOCKOUT APPLICATION PROCESS
HSI HYDRAULIC PUMP
LOCKOUT-TAGOUT PROCEDURE
32. Location ID:
2
1. Complete the Lockout / Tagout Checklist
2. Notify all affected personnel before the start of this LOCK OUT procedure
3. Press the "Stop" button on panel view inside the MCC-2
4. Go to MCC-2, shut-off disconnect, labeled "cone lube pumps"
5. Turn the selector switch to the "off" position and pull disconnect down and apply locks
6. Verify energy is isolated by pressing start button on cone lube pumps disconnect door located in the MCC-2
- If energy is isolated, apply locks, if energy is not isolated, repeat steps 1-6.
7. Locks applied to energy isolation points must be personally identified and in the "secured" position.
8. Each authorized personnel must maintain possession of their own key(s) for each lock applied.
9. Do not work under the protection of a lock you have not personally applied.
Working at Heights - If guardrails are not sufficient, harness is required.
Heavy lifting required. Ensure proper form and two man lifting when lifting heavy objects
Use tag lines when lifting with a crane. Avoid being underneath load at all times.
Standard PPE required- Hardhat, safety glasses, and steel toe boots.
1. Ensure all tools and items have been removed
2. Confirm that all employees are safely located
3. Ensure all guarding has been replaced
4. Verify that controls are in neutral
5. Notify affected employees that servicing is complete
6. Remove lcokout devices and re-energize machine
LOCKOUT REMOVAL PROCESS
CONTROL PANEL Panel View inside MCC-2 Press the stop button NA
ELECTRICAL 480V
Disconnect: cone lube pumps
inside MCC-2
Set the disconnect to the
off position and lock
SPECIAL PRECAUTIONS
ENERGY SOURCE DEVICE METHOD VISUAL REFERENCE
HYDRAULIC
Bleed Hydraulic Lines to
release stored energy
Bleed Hydraulic Lines to
release stored energy NA
LOCKOUT POINTS:
MCC-2
CONE LUBE PUMPS
LOCKOUT APPLICATION PROCESS
This lockout procedure is required whenever machine guards or other safety devices must be removed or bypassed
or any hazardous exposure to a point of operation or an associated danger zone takes place
LOCKOUT-TAGOUT PROCEDURE