Mobilization of Equipment & workers 2. Water Refilling 3. Hydro testing 4. Water Releasing 5.Demobilization

1. F _____
JOB TITLE / AIM: JSA for Hydrotesting (Utility water, fire water, potable water)
JSA DATE: 19/06/06 JSA NO./ REVISION: 101
SUPERVISOR/ JSA LEADER: M. Ramzan SCRIBE: Hernand Suyom/Abdullah Khan
PARTICIPANTS : Sharif Ullah Khan, Shoaib Farman
LIST ASSOCIATED PROCEDURES/WORK INSTRUCTIONS OR TEMPORARY WIs:
Approved:
Bruce Boxshall 21-June-06
Attach copies of any relevant documentation/ drawings.
Part 2: Job Safety Analysis
Job Steps:
1.Mobilization of Equipment & workers
2. Water Refilling
3. Hydro testing
4. Water Releasing
5.Demobilization
Alternatives Considered: N/A
Now undertake the JSA and record in the table below. Use prompts on JSA Prompt Sheet and Hazard Checklist PA-HSEC-02-040-002-F03.
Part 3: Contingency Plans. Standard PPE,S : First aid kit must be present at the area and the Hse personnel is the first response in case of
emergency

2. Part 4: Review. After the job has been completed, JSA leader should note: any hazards, which were identified in the original JSA? Any practices
that need to be captured in the OMS? List action items, changes, and transfer any changes to the Change Management system.
File: 10.30
JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)
-
1 Mobilization of the following
equipment:
- Hand pump
- Pressure gauge
- Flexible wire hose
Unauthorised equipment/tools brought out to
site
Before mobilizing any equipment/tools make sure
that the E &P Personnel & BHP got inspected the
equipment. Checklist are in equipment
Ensure that gas testing was conducted whenever
bringing the equipment in transition and
Operations areas
Unskilled and uninducted personnel starting
the job
Ensure that all personnel prior to start have been
inducted and oriented about the hazard in the job
site. All persons working in Operations areaa to
be Operaitons inducted. Only trained personnel
shall do the Hydrotesting
Workers starting the job unfit to work All personnel must be undergone fitness for work
assessment thru DEL doctor
Workers starting the job without necessary
controls in place (eg JSA, Permits as required)
JSA must be in place prior to work. Ensure all the
persons take part in the toolbox meeting
discussion. Persons signed at the back of JSA at
each toolbox meeting.
All works undertaken in Operations areas to be
performed under CWP.
Hand Injury Ensure proper hauling of materials/get help if

3. JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)
Back injury
Miscommunication
required/Wear hand gloves.
Ensure proper posture and positioning
Ensure standby radio fully charge are in place at
all times
Ensure that area to be secured and barricaded with
hydrotesting sign board in place
2 Water Refilling & Pressurizing to
15 bar manually using hand pump
Unauthorised person
Miscommunication
Trips/fallls
Poor visibility/lighting
Heat Stress/Exhaustion
Snake bite
Tripping hazards
SIMOPS
Ensure that all workers have been informed when
the Hydrotesting will be conducted properly lit
and barricaded by a barrier. Ensure only 15bars
max. pressure to be conducted for testing.
It is advised that the testing to be conducted at
night or break time hours to minimized the
SIMOPS or personnel interface
Ensure that workers shall not step of the pipe
walking across the pipe
Ensure workers are following the correct
procedure of positioning and lifting. Get help if
required.
Ensure sufficient light are in place.
Ensure that workers are oriented about the job and
no one will be allowed to work alone. Make
buddy system
Ensure potable water/sufficient shelter is available
each area where workers are doing the job. First
aid kit available at site.
Workers will inform and be aware about the
presence at the area. No killing of snakes
Ensure that workers accessing the right walkway

4. JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)
and watch your steps.
Other worker not involve in the job must not
come closer to the area
Ensure workers are accessing the right pathway
and equipment must maintain the speed limit
Ensure banks person are available at the area
Ensure no works shall perform when strong wind
comes
Ensure that whenever heavy equipment on the
area no works shall commence at excavated area
3. Hydro testing High Presssure Burst
Miscommunication
Tripping hazards
Ensure that the equipment was inspected by BHP
and calibrated prior to use. Calibration
certificates to be reviewed prior to use
Ensure that QC conducting the testing are wearing
Full PPE and a standby barrier to secure
themselves from high pressure leak
Ensure that no any person will be on the
Hydrotesting area.
Ensure max. 15bars pressure to be kept during
testing
Ensure sufficient man power will be designated as
watchman to ensure nobody will enter the
Hydrotesting zone
Ensure that workers performing the testing are
trained.
Unauthorized operator should not operate the
tester
Always refer to manufacturers methodology of
testing
Ensure that during Hydrotesting no other workers
touching the pipe

5. JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)
Ensure that the Relief valve was install
Ensure that gas testing was conducted whenever
working in transition zone area
Ensure that workers will not step on the pipe
Whenever strong wind comes the work must be
stop
4. Water Releasing Unauthorised person
Miscommunication
Trips/fallls
Poor visibility/lighting
Heat Stress/Exhaustion
Snake bite
Tripping hazards
SIMOPS
Ensure that all workers have been informed when
the water releasing will be conducted properly
lit and barricaded by a barrier.
It is advised that the testing to be conducted at
night or break time hours to minimized the
SIMOPS or personnel interface
Ensure that workers shall not step of the pipe
walking across the pipe
Ensure workers are following the correct
procedure of positioning and lifting. Get help if
required.
Ensure sufficient light are in place.
Ensure that workers are oriented about the job and
no one will be allowed to work alone. Make
buddy system
Ensure potable water/sufficient shelter is available
each area where workers are doing the job. First
aid kit available at site.
Workers will inform and be aware about the
presence at the area. No killing of snakes
Ensure that workers accessing the right walkway
and watch your steps.

6. JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)
Other worker not involve in the job must not
come closer to the area
Ensure workers are accessing the right pathway
and equipment must maintain the speed limit
Ensure banks person are available at the area
Ensure no works shall perform when strong wind
comes
Ensure that whenever heavy equipment on the
area no works shall commence at excavated area
5. Demobilization Same as item one Same as item one