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XSTRAND™: High-performance composite filaments
for additive manufacturing
Copyright © 2018 Owens Corning. All Rights Reserved.
Contact: 3Dprinting@owenscorning.com
Presenter : Emmanuel VAQUANT
Co-author : Vincent HUIN
JEC WORLD, Paris - March 6, 2018
Copyright © 2018 Owens Corning. All Rights Reserved.Contact: 3Dprinting@owenscorning.com
More than
500 researchers
in six R&D centers
A world leader in
glass fiber composites
2017 Sales
$6.4 billion
19,000 Employees
in 37 countries
28% of new
composite products
less than 3 years old
3D printing labs in
France and the USA
Core skills in glass/
size/binder science,
coating technologies
1143 active patents
in our portfolio
Owens Corning
Global company founded in 1938
Copyright © 2018 Owens Corning. All Rights Reserved.Contact: 3Dprinting@owenscorning.com
Source : Wohlers associate. 2017 report.
Additive Manufacturing
Global Market to quadruple within 6 years
2022
$26Bn
2016
$6Bn
3DP Material
Polymer and metal – 20 to 25% CAGR
2022
>$2Bn
Photopolymers
352
Metal
127
SLS
225
FFF
180
Others
2016
$900MM
Additive Manufacturing (AM)
A booming market
Materials
Copyright © 2018 Owens Corning. All Rights Reserved.Contact: 3Dprinting@owenscorning.com
Companies producing industrial AM machines
(above $5,000)
Desktop 3D printers
(below $5,000)
Additive Manufacturing (AM)
Astounding growth of 3D printers
31 33 34
49
62
97
2011 2012 2013 2014 2015 2016
Sources: Wohlers associate. 2017 report; Gartner October 2014
24 36
87
162
284
424
1000
2011 2012 2013 2014 2015 2016 Est.2017
In thousands
of units sold
per year
Increasing demand for 3D printing materials
Copyright © 2018 Owens Corning. All Rights Reserved.Contact: 3Dprinting@owenscorning.com
•PLA
•ABS
•PA12
MAIN
CURRENT
MATERIALS
• Operational
Temperature
• Stiffness
• Strength
LIMITS
• Get materials close
to injection
molding properties
• Industrial polymers
NEEDS
Additive Manufacturing (AM)
Limited range of materials available today
Need for engineered materials enabling functional prototyping
Copyright © 2018 Owens Corning. All Rights Reserved.Contact: 3Dprinting@owenscorning.com
Source : Ipsos Business report
Additive Manufacturing (AM)
Main Technologies
SLA PJ FFF SLS
Stereolithography
Apparatus
Photopolymer
Jetting
Fused Filament
Fabrication
Selective Laser
Sintering
Photopolymerization Material jetting Material extrusion Powder bed diffusion
Liquid Liquid Filament Powder
Technology
Principle
Physical form
OC innovative offer for
thermoplastics composite materials
Commercially
available
Under
development
Copyright © 2018 Owens Corning. All Rights Reserved.Contact: 3Dprinting@owenscorning.com
How does FFF technology work ? FFF materials growth - $MM
Additive Manufacturing (AM)
FFF technology
180
550
2016 2022
CAGR 20%
Controlled
movable table
Nozzle ejecting
molten material
(plastic)
Deposited material
(modelled part)
Drawing by Zureks (Own work) via Wikimedia Commons
Copyright © 2018 Owens Corning. All Rights Reserved.Contact: 3Dprinting@owenscorning.com
Engineered reinforced plastics
XSTRAND™ GF30-PP
XSTRAND™ GF30-PA6
Materials designed for functional prototyping and industrial applications
Very stiff and strong materials
Large operational temperature range : -20°C to 120°C
Good chemical and UV resistance
Excellent layer adhesion and reduced warping effect compare to neat
materials
XSTRAND™ filaments
Reinforced materials enabling new performance
Copyright © 2018 Owens Corning. All Rights Reserved.Contact: 3Dprinting@owenscorning.com
Heat
Deflection
Temperature
at 1.8MPa (°C)
ISO 75
200 -
150 -
100 -
50 -
-
-
2000 4000 6000 80000
-
-
-
PEI
PC/ABS
ABS
Carbon
Fiber ABS
PA6
(Nylon)
XSTRAND™ filaments
Outperforming ABS and PA6 competition
Up to
+50%
in HDT *
Up to
+250%
in modulus *
*compared to ABS & PA6 competition.
Values based on Owens Corning’s internal tests
Tensile
Modulus MPa
ISO 527
Copyright © 2018 Owens Corning. All Rights Reserved.Contact: 3Dprinting@owenscorning.com
Owens Corning scientific approach
Full material characterization
Technical and Material Safety Datasheet available for industrial use
Copyright © 2018 Owens Corning. All Rights Reserved.Contact: 3Dprinting@owenscorning.com
All mechanical and thermal properties measured
on 3D Printed specimen according to ISO standards
Owens Corning scientific approach
Developing & characterizing composite solutions
Copyright © 2018 Owens Corning. All Rights Reserved.Contact: 3Dprinting@owenscorning.com
TRANSPORTATION
SMALL APPLIANCES & ELECTRONICS
INDUSTRY & TOOLING
SPORT & LEISURE
XSTRAND™ filaments
Ability to reduce time to market in many industries
Copyright © 2018 Owens Corning. All Rights Reserved.Contact: 3Dprinting@owenscorning.com
Owens Corning's new-
generation materials
mean we can make
functional prototypes of
our products.
‘‘
Nicolas Puget
Advanced Research Manager,
Rossignol group
‘‘
XSTRAND™ fastens new ski development
Copyright © 2018 Owens Corning. All Rights Reserved.Contact: 3Dprinting@owenscorning.com
Jérémy PLACE
Composite technician SEAIR
Without XSTRAND™ material, it would have been impossible
to produce final parts so quickly.‘‘ ‘‘
XSTRAND™ enables boats to fly
Copyright © 2018 Owens Corning. All Rights Reserved.Contact: 3Dprinting@owenscorning.com
XSTRAND™ filaments
Reinforced materials enabling new performance
BLACK 30% GF
1.75mm
2.85mm
550g
2200g
Copyright © 2018 Owens Corning. All Rights Reserved.
Contact & Orders:
3Dprinting@owenscorning.com
TM

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XSTRAND™ high performance composite filaments for additive manufacturing jec2018

  • 1. XSTRAND™: High-performance composite filaments for additive manufacturing Copyright © 2018 Owens Corning. All Rights Reserved. Contact: 3Dprinting@owenscorning.com Presenter : Emmanuel VAQUANT Co-author : Vincent HUIN JEC WORLD, Paris - March 6, 2018
  • 2. Copyright © 2018 Owens Corning. All Rights Reserved.Contact: 3Dprinting@owenscorning.com More than 500 researchers in six R&D centers A world leader in glass fiber composites 2017 Sales $6.4 billion 19,000 Employees in 37 countries 28% of new composite products less than 3 years old 3D printing labs in France and the USA Core skills in glass/ size/binder science, coating technologies 1143 active patents in our portfolio Owens Corning Global company founded in 1938
  • 3. Copyright © 2018 Owens Corning. All Rights Reserved.Contact: 3Dprinting@owenscorning.com Source : Wohlers associate. 2017 report. Additive Manufacturing Global Market to quadruple within 6 years 2022 $26Bn 2016 $6Bn 3DP Material Polymer and metal – 20 to 25% CAGR 2022 >$2Bn Photopolymers 352 Metal 127 SLS 225 FFF 180 Others 2016 $900MM Additive Manufacturing (AM) A booming market Materials
  • 4. Copyright © 2018 Owens Corning. All Rights Reserved.Contact: 3Dprinting@owenscorning.com Companies producing industrial AM machines (above $5,000) Desktop 3D printers (below $5,000) Additive Manufacturing (AM) Astounding growth of 3D printers 31 33 34 49 62 97 2011 2012 2013 2014 2015 2016 Sources: Wohlers associate. 2017 report; Gartner October 2014 24 36 87 162 284 424 1000 2011 2012 2013 2014 2015 2016 Est.2017 In thousands of units sold per year Increasing demand for 3D printing materials
  • 5. Copyright © 2018 Owens Corning. All Rights Reserved.Contact: 3Dprinting@owenscorning.com •PLA •ABS •PA12 MAIN CURRENT MATERIALS • Operational Temperature • Stiffness • Strength LIMITS • Get materials close to injection molding properties • Industrial polymers NEEDS Additive Manufacturing (AM) Limited range of materials available today Need for engineered materials enabling functional prototyping
  • 6. Copyright © 2018 Owens Corning. All Rights Reserved.Contact: 3Dprinting@owenscorning.com Source : Ipsos Business report Additive Manufacturing (AM) Main Technologies SLA PJ FFF SLS Stereolithography Apparatus Photopolymer Jetting Fused Filament Fabrication Selective Laser Sintering Photopolymerization Material jetting Material extrusion Powder bed diffusion Liquid Liquid Filament Powder Technology Principle Physical form OC innovative offer for thermoplastics composite materials Commercially available Under development
  • 7. Copyright © 2018 Owens Corning. All Rights Reserved.Contact: 3Dprinting@owenscorning.com How does FFF technology work ? FFF materials growth - $MM Additive Manufacturing (AM) FFF technology 180 550 2016 2022 CAGR 20% Controlled movable table Nozzle ejecting molten material (plastic) Deposited material (modelled part) Drawing by Zureks (Own work) via Wikimedia Commons
  • 8. Copyright © 2018 Owens Corning. All Rights Reserved.Contact: 3Dprinting@owenscorning.com Engineered reinforced plastics XSTRAND™ GF30-PP XSTRAND™ GF30-PA6 Materials designed for functional prototyping and industrial applications Very stiff and strong materials Large operational temperature range : -20°C to 120°C Good chemical and UV resistance Excellent layer adhesion and reduced warping effect compare to neat materials XSTRAND™ filaments Reinforced materials enabling new performance
  • 9. Copyright © 2018 Owens Corning. All Rights Reserved.Contact: 3Dprinting@owenscorning.com Heat Deflection Temperature at 1.8MPa (°C) ISO 75 200 - 150 - 100 - 50 - - - 2000 4000 6000 80000 - - - PEI PC/ABS ABS Carbon Fiber ABS PA6 (Nylon) XSTRAND™ filaments Outperforming ABS and PA6 competition Up to +50% in HDT * Up to +250% in modulus * *compared to ABS & PA6 competition. Values based on Owens Corning’s internal tests Tensile Modulus MPa ISO 527
  • 10. Copyright © 2018 Owens Corning. All Rights Reserved.Contact: 3Dprinting@owenscorning.com Owens Corning scientific approach Full material characterization Technical and Material Safety Datasheet available for industrial use
  • 11. Copyright © 2018 Owens Corning. All Rights Reserved.Contact: 3Dprinting@owenscorning.com All mechanical and thermal properties measured on 3D Printed specimen according to ISO standards Owens Corning scientific approach Developing & characterizing composite solutions
  • 12. Copyright © 2018 Owens Corning. All Rights Reserved.Contact: 3Dprinting@owenscorning.com TRANSPORTATION SMALL APPLIANCES & ELECTRONICS INDUSTRY & TOOLING SPORT & LEISURE XSTRAND™ filaments Ability to reduce time to market in many industries
  • 13. Copyright © 2018 Owens Corning. All Rights Reserved.Contact: 3Dprinting@owenscorning.com Owens Corning's new- generation materials mean we can make functional prototypes of our products. ‘‘ Nicolas Puget Advanced Research Manager, Rossignol group ‘‘ XSTRAND™ fastens new ski development
  • 14. Copyright © 2018 Owens Corning. All Rights Reserved.Contact: 3Dprinting@owenscorning.com Jérémy PLACE Composite technician SEAIR Without XSTRAND™ material, it would have been impossible to produce final parts so quickly.‘‘ ‘‘ XSTRAND™ enables boats to fly
  • 15. Copyright © 2018 Owens Corning. All Rights Reserved.Contact: 3Dprinting@owenscorning.com XSTRAND™ filaments Reinforced materials enabling new performance BLACK 30% GF 1.75mm 2.85mm 550g 2200g
  • 16. Copyright © 2018 Owens Corning. All Rights Reserved. Contact & Orders: 3Dprinting@owenscorning.com TM