Spinning Sampling Complete Setup From China

1. SS SPINNING SAMPLING
BM: M. Wali Khan
Date: 26 Jan 2017

2. CONTENTS
Spinning Machine
• Blow Room
• Carding
• Drawing Machine
• Combing Machine
• Roving Machine
• Ring Spinning Machine
• Auto Cone Machine
Spinning Sampling
• DSBL-01 Digital Blowing-Carding Combined
Sampling Machine
• DSDr-01B Digital Sample Drawing Machine
• DSCo-01A Digital Sample Combing Machine
• DSRo-01 Digital Sample Cotton Roving
Frame
• DSSp-02B Digital Sample Spinning Machine
• Auto Winding Machine

3. • Input or Feed product→→→ Manufacturing process →→→Output or Delivery product
• Fiber → → → → → Blow Room → → → → → Lap
↓
• Lap → → → → → → Carding → → → → Card Sliver
↓
• Card Sliver → → → 1st Drawing Frame → → → Drawn Sliver
↓
• Drawn Sliver → → → 2nd Drawing Frame → → → Drawn Sliver
↓
• Drawn Sliver → → → → Simplex → → → → → Roving
↓
• Roving → → → → Ring Frame → → → → → Yarn Bobbin
↓
• Yarn Bobbin → → → → → Cone winding → → → → Yarn Cone
Carded Cotton Yarn manufacturing process

4. • Input or Feed product→→→Manufacturing process→→→Output or Delivery product
• Fiber → → → → Blow Room → → → Lap
↓
• Lap → → → → → Carding → → → Card Sliver
↓
• Card Sliver → → → → Pre-Comber Drawing → → → Sliver (Pre-Drawing)
↓
• Sliver → → → Sliver Lap Forming → → → Lap
↓
• Lap → → → → → Combing → → → Comb Sliver
↓
• Comb Sliver → → → → Post-Comb Drawing (1) → → → Drawn Comb Sliver
↓
• Drawn Comb Sliver → → → Post-Comb Drawing (2) → → → Drawn Comb Sliver
↓
• Drawn Comb Sliver → → → Simplex → → → → → → → Roving
↓
• Roving → → → Ring Frame → → → Yarn
↓
• Yarn → → → Cone winding → → → Cone
Combed Cotton Yarn manufacturing process

5. BLOWROOM
 Opening
 Cleaning
 Dust Removal
 Mixing
 Even feed of material to card

6.  Opening
 To arrange the fibers parallel with one
another
 To remove impurities
 To reduce web of fibers and to divide it
up into sliver of the required count,
suitable for feeding to the next
process.
CARDING

7.  Digital sample blowing-carding
machine combined with;
 DSOp-01 sample opening
machine,
 DSMi-01 sample mixing cotton
machine,
 DSFa-01 cotton conveyer fan
Digital Blowing Carding Machine

8. Digital Blowing Carding Machine Specification
Machine Specifications
Machine model DSBL-01
Suitable for spinning fiber length 22~65mm
Working width 520mm
Auto leveler YES (help to improve the
evenness quality)
Maximum output in theory 2kg/h
Power 380V, three-phase five-
wire system, total
power:5.487kw

9. Digital Blowing Carding Machine Production
Machine Production
Delivery Rate 8.7
Grains/Yard 70
Efficiency 100
Production (lbs/Hr) 5.708
Production (lbs/Day) 137.006
Bags/Day 1.3700

10.  Drafting
 Equalizing
 Parallelizing
 Mixing
DRAWING MACHINE

11. Digital Sample Drawing Machine Specifications
Machine Specifications
Machine model DSDr-01
Suitable to spinning fiber
length
22~210mm cotton, wool or chemical
fiber
Sliver output speed 2~32m/min, continuously adjustable
Draft form four up four down with guide roll,
pressure rod type double curve drawing
Total draft 2~15times, zoning continuously
adjustable
Roller pressurized type spring cradle pressure
Feeding and output type sliver, cotton roll
Maximum output in theory 5kg/h

12. Digital Sample Drawing Machine Production
Machine Production
Speed 25
Grains/Yard 70
Efficiency 0.9
Production (lbs/hr) 708.75
Production/Day 17010
Bags/Day 170.1

13.  To remove the short fibers
 To remove remaining impurities
in the comber lap
 To remove naps in the carded
sliver.
 To make the fiber more parallel
and straight.
 To straighten the fibers
COMBING MACHINE

14. Digital Sample Combing Machine Specifications
Machine Specifications
Machine Model DSCo-01
Suitable to spinning fiber length 22~51mm
Nose count single
Maximum Speed 120nips/min
Maximum sliver output speed 3.6m/min
Feeding width 260mm
Draft ratio 2.5~8times
Maximum output in theory 600g/h

15.  To draft the material to the required
linear density.
 To insert minimum required level of
twist.
 To produce a suitable package for the
next process.
 To reduce the thickness of the sliver.
ROVING OR SIMPLEX MACHINE

16. ROVING OR SIMPLEX MACHINE SPECIFICATION
Machine Specifications
Machine Model DSRo-01
Suitable to spinning fiber length
and yarn density
22 ～ 65mm ； 200 ～ 1000 tex
Draft type four-roller ,double short apron
Pressurized type YJ4-190X4 spring cradle pressure
Spindle pitch and number 216mm, 8spindles
Draft ratio 4.2~30times
Twist range 10 ～ 200 T/m
Flyer type and rotate speed drape flyer; 200 ～ 1200 r/min
Power 380V, three-phase five-wire

17. ROVING OR SIMPLEX MACHINE PRODUCTION
Machine Production
Count 1.08
Flyer Speed 1000
TPI 0.25
No. of Spindles 8
Efficiency 0.9
Production (lbs/day) 1269.841
Bags/Day 12.6984

18. RING SPINNING MACHINE
 Drafting
 Twisting
 Winding

19. Digital Sample Spinning Machine
 Drafting
 Twisting
 Winding

20. Digital Sample Spinning Machine Specifications
Machine Specifications
Suitable to spinning fiber length: cotton :22~65mm cotton or chemical fiber,
wool:51~220mm wool or chemical fiber;
Spun yarn density:4.1 ～ 100tex （ 140 ～ 5.8 Ne ）
Spindle pitch:70mm
Spindle number: double-side total 24spindles,(double-side double spinning
system wool type 12spindles
Maximum spindle speed:2000r/min
Draft ratio: total draft ratio:8~100times, back zone draft ratio:1.06~3times
Draft type: three-row roller long short apron
Pressurized type: cotton cradle YJ2-142, wool cradle YJ6-223

21. Digital Sample Spinning Machine Production
Machine Production
Count 12
Speed 15000
TPI 15
Efficiency 0.9
OPS 19.0476
No. of Spindle 24
Production (lbs/Day) 85.7142
Bags/Day 0.857142

22. Auto Cone MACHINE
 To prepare Ring
Bobbin to Cone.
 To Remove
Spinning Faults.
 Top improve the
quality of yarn

23. AUTO WINDING MACHINE
Single-spindles
WINDING SPEED: 400-2200m/min, step-less speed regulation
WINDING SPINDLES: 6 to 72 every two spacing increment.
MAGAZINE TYPE: 9holes or 6holes
FEEDING BOBBIN: Diameter =32-65mm, length =180-300mm

24. SPINNING SAMPLING CALCULATIONS
Tex 1g/ 10000m
Denier 1g/ 9000m
English System (1 Ne= 1 Hank/ lb )
Metric System (1 Nm= 1 Km/ kg )
Count Number of hank/lbs
Hank 840 Yards
Grains 1Lbs=7000 grains
TPI Twist/inch
TPM Twist/Meter
Cone Weight 2.25, 4.25 & 6.25 Lbs

25. • Best suitable for Research and Development in Yarn
• Compact blow room setup, Hence less space utilization
• Time saving for Bulk production
• Cost Saving (Helps to reduce production stoppages)
SPINNING SAMPLING BENEFITS

26. THANK YOU