1. RESUME
M.K.JAYAKUMAR
HOUSE No: 2-62, C/o Ch.KOTAIAH
Opposite to Uma Maheswara Swamy Temple,
Badangpet, Hyderabad - 500 058, INDIA
Phone: +91 - 9030013499, Mobile: + 91-9382890708.
Email: mkjayakmr@hotmail.com
_____________________________________________________
PROFESSIONAL SUMMARY
Over 28 years of rich experience in Project management, Quality and Production
Operations in AERO SPACE, AUTOMOTIVE & Domestic Appliances, Painting & Assembly lines
Of Manufacturing Processes.
Presently Working As Paint Technologist & DM- ASSEMBLY, PAINTOING &
TRAINING, Responsible for Total Painting Solutions for Aviation &
Aerostructural Products With M/s.TATA Advanced systems Limited (TATA’S
Aero Space Business Group of Companies), Hyderabad, INDIA.
• Working as Paint Technologist for M/s. TATA Advanced Systems, Hyderabad, in
establishing Painting Process for Sikorsky Helicopter Cabin & Detailed Parts
Manufacturing Unit of TATA’s & Sikorsky a United Technologies Inc, USA, Group
Company’s Joint Venture), Lock-Heed Martin CWC & Emphonage Manufacture for
Herculas-C-130 Aircraft, Also Corporate resource member for Establishing
Manufacture Setup for Pilatus – PC -12 (Fuselage Manufacture), RUAG (Dornier Pu228
Fuselage Manufacture & Cobham Air fueling Pads Manufacture.
• Worked for Various Industries like All Major AUTO OEM’s ( Both Two, Three & Four
Wheelers), AUTO ANCILLARY (Both Tire I & Tire II suppliers), AERO SPACE INDUSTRY,
Leather Industry( Tanneries), Commercial Heavy Vehicle Manufacturing, Can/Tin
Manufacturing, All AUTO DEALERSHIPS, WIND Mill Manufacturing, Heavy Machinery
Manufacture/Construction, Railways(ICF),Etc.,
• Cost saving & process improvement projects in all type of industries as mentioned above.
CORE COMPETENCIES
Paint Shop / Assembly Shop Operations

2. • Oversee production related tasks including planning, control and trouble shooting in
Paint Shop & Assembly shop.
• First to introduce CLEAR POWDER COATING Technology in India.
• Set up production targets and achieve the same within the time and cost parameters.
• Optimize man & machine utilization to achieve pre set production targets.
Research and Development of Manufacturing Process
• Responsible for methods improvements and validation i.e. rigorous Testing of methods to
ensure that they are precise, accurate, reproducible and specific to the Product Spec.
• Set up the manufacturing facilities / new equipment for Production along with setting up of
testing facilities.
• Co-ordinate the entire product development cycle and finalize specifications.
• Execute the latest manufacturing processes for better yield and efficiency.
Project planning and management
• Monitor the overall project operations and ensuring its timely completion.
• Prepare projects reports, conducting feasibility studies.
• Handle project activities involving installation, commissioning of the Paint & Assy shop,
• Involved in planning for materials with a view to contain the overall inventory level within
The optimum level as stipulated by the Management.
• Actively involved in selecting, souring and standardizing all consumables & components.
Process Improvement
• Oversee routine maintenance, calibration and troubleshooting for the equipment on a
regular basis for higher productivity and efficiency.
• Conceptualize and implement strict measures in operating procedures to optimize resource/
capacity utilization.
• Replicate good practices in the industry for enhancing the productivity.
• Foresee the performance bottlenecks and take corrective measures to avoid the same.
Quality Control/ Assurance
• Certified Auditor for QMS / EMS
• Implement TS 16949 / QS 9000 / AS9001C / ISO14001 standards and maintain the
relevant documents.
• Participate in quality improvement projects and implement stringent quality control
systems (QS 9000, AS 9001C, ISO 9002, and ISO 140001 & TPM) to enhance quality of
products and reduce Rework and Rejection levels.
• Recruit & impart training to all employees, pertaining to quality concepts (5S, Kaizen,
TPM & SGA) and Quality systems compliance.
CAREER HIGHLIGHTS
April’09 – Mar’10 ith M/s. Alfa Equipments., as DGM – Projects – Total Painting Solutions for
Various Industries.
• Worked with Various Industries like All Major AUTO OEM’s ( Both Two, Three & Four

3. Wheelers), AUTO ANCILLARY (Both Tire I & Tire II suppliers), Leather Industry( Tanneries),
Commercial Heavy Vehicle Manufacturing, Can/Tin Manufacturing, All AUTO
DEALERSHIPS, WIND Mill Manufacturing, Wood & Furnishing, Heavy Machinery
Manufacture/Construction, Railways(ICF).
• Cost saving & process improvement projects in all type of industries as mentioned above.
• Increased the turnover of the Company by 20% within a span of four months.
Jan’06 – Feb’09 With M/s. Hindustan Motors Ltd.,Chennai Car Plant, ( Manufactures of
Mitsubishi Branded Cars, i.e Lancer, Cedia, Pajero & Outlander) as Dy. Div. Manager – Paint
Shop.
• Proficient at overall planning, scheduling and management of Projects, including erection and
commissioning of facilities for Paint shop and Assembly Shop, ensuring completion of
Assignments within the stipulated time.
• Implementation of TS 16949/ QS 9000/ISO14001 standards and maintain the relevant
Documents.
• Expertise in continuous process improvement/ modifications in Painting & Assembly
operations to enhance productivity.
Mar’05 – Jan’06 with M/s. Motherson Automotive Technologies & Engineering, UNIT-I,
Chennai, as Senior Manager (Unit Head).
• Reduced rejection from 10% to 2 % by process improvements & reduced cost considerably.
• On time delivery of Painted facials & oAs FREELANCERther Painted plastic components to
M/s. Ford India, on JIT basis.
• Instrumental in developing Bumpers & other moulded components to Ford India for
successful launch of FIESTA on time.
•
Jun'04 – Mar’05 with Synergies- Dooray Automotive Limited, Vishakhapatnam, as Deputy
General Manager (Finishing)
• Instrumental in improving the FTT of the paint shop by 30% within a week of joining the
organization.
• Actively involved in APQP for new product / process development.
• Instrumental in Developing Machined Alloy Wheel Painting Process in India for the First Time.
With Powder Clear coat Technology.
• Successfully implemented the QMS/ EMS system & up-grade the system to the latest version
of ISO 2002/ TS 16949.
Jan'97 - June'04 with Hindustan Motors Limited, Chennai Car Plant, (Manufacturers of
Mitsubishi range of Products)
Joined as Manager - Paint Shop and Promoted as Senior Manager - Production (paint shop &
Assembly shop)
• Distinction in establishing the production process for the Paint and Assembly shops on the
given time schedule.

4. • Successfully recruited and trained the employees to meet the quality standards as set by the
management and achieved the results on the given schedule.
• Set up the paint shop with 90% Metallic Shades & 10% Solid Shades, an absolutely
Not common practice in any New Car Plant starts up & achieved the set targets.
• Significantly reduced the demerit levels as stipulated by the MMC as well as the HML.
• Executed the latest Management concepts such as PMS & ensured the desired results.
• Awarded with the J. D. Power Awards like; IIQS, APEAL & SSI Rankings consecutively for 4
years, for the Mitsubishi Lancer manufactured at HML - CCP.
• Instrumental in obtaining the quality certifications such as QS 9000, ISO 9002 & ISO 14001.
• Achieved a radical reduction in the costs and enhanced the quality levels through
continuous improvements to achieve the given targets- Every year Rs. 500/- Per car.
• Contributed actively in making all the operators in the organization to become the members of
the Quality Circles & achieved the best results, thereby winning the QCFI competition (State
Level) & the NCQC Competitions (National Level).
Instrumental in Producing Pajero (SVU) in Paint shop, Which is designed for only Lancer
Dimensions and with little modifications to paint plant & productionised Pajero which is of
bigger in Dimensions, to the satisfaction of Mitsubhishi Team & HM Management.
Aug.1995 to JAN.1997 with Voltas Limited (Allwyn Unit), as
Deputy Manager (Production)
• Enhanced the production by simple improvements, ensuring an increase in the
production & quality.
• Improved the processes thereby reducing the levels of rejection from 30% to 3% in Powder
Coating in Paint shop.
• Distinction in increasing the capacity from 320 REF/Day to 420 REF/Day by simple methods
improvement techniques in all the production departments.
• Implemented excellent painting quality techniques and methods, ensuring Zero field
complaints for the products.
Jun.'94 to Aug.'95 with T.V.S.Suzuki Ltd., as Member (production Engineering) Painting &
plating Sections.
• Instrumental in the erection and commissioning of the plastic painting plant, worth
Rs.1 crore and proved its capacity within a period of FOUR months.
• Actively involved in preparation of the project report for Costing & Estimation and ordering of
New Spray Pre Treatment And Electro Static Paint Plant, worth Rs.5 Crore within 3months.
• Preparation of project report based on the Costing & Estimation; order a New Plastic
Painting Plant worth Rs. 1.5 Crores within 1 month.
• Conceptualized and implemented thePU Paints for the plastic parts, ensuring the production
of the Scooty's on the given time schedule.
Feb.'93 to Jun."94 with Vijayashree Equipments Pvt. Ltd., as Deputy Manager (projects)
• Successfully erected & commissioned the phosphate plant for the New Valve
Manufacturing unit for M/s Audco India Ltd.,
• Involved in the project work for the Dual Coating System i.e. Powder and Liquid Painting
System for M/s STS - Hosur.

5. • Instrumental in the erection and commissioning of 3 ESS Disc Applicators
(Ransburg - GEMA) for TI Cycles.
June’92 to Oct’92 with Gujrat Cycles Ltd.,(100% EOU Owned by M/s. Hero Group & GIDC) as
Dy Manager-Paint Shop.
• Increased the plant capacity by 20% By increasing the Component Density of a standard
hanger.
• Reduced Rework & Repainting from 12% to 8%.
• Improved the quality systems & procedures
Apr.86 to Jun.'92 with Hyderabad Allwyn Limited., as Asst. manager (Paint Shop)
• Erected & commissioned the ESS Electrostatic Spray Applicator (BELL & DISC), ensured
Stabilization of production in Powder & Liquid paintings systems.
• Significantly reduced rework of Paint Shop from 35% to 8% by implementing various
Process improvements.
• Actively involved in the erection & commissioning of the New Powder Coating Paint Plant for
New Refrigerator Project at Nalandur - A.P. and successfully imparted training of New
engineers, supervisors and Operators of the organization.
• Have adequate exposure to all manufacturing areas like; Press Shop, Weld shop, Paint shop,
PU Foaming, System Assembly, Vaccum forming and the Final assembly departments.
TRAININGS/ SEMINARS ATTENDED
• Attended training on Fire Prevention Course at the National Fire Service College, Nagpur.
• A seminar on the various SPC techniques conducted by the Indian standards Institute.
• Attended a seminar on the Total Quality Management Concepts by Japanese Experts.
• A seminar on Total Productive Maintenance by Voltas in House Training Faculty.
• Attended various training programs on APQP, FEMA, QS 9000, AS9001C, ISO 14001,
ISO500001,TPM, PMS and ISO / TS 16949.
• On Job the Training at Mitsubishi Motors Corporation, Japan for SIX Weeks on Paint
shop Operations for Lancer Car Production.
EDUCATION
A first division holder in B. Tech (Chemical Engineering) from S. V. University Collage of
Engineering. Tirupati. Andhra Pradesh.
DATE OF BIRTH :10th
JUNE’1961
REFERANCES
1. Mr. Anil Mathur,
GM – Manufacturing Resourses,
M/s. TATA ADVANCED SYSTEMS LIMITED,
C/o APIIC SEZ for Aero Space & Pricision Engineering Industry,
Plot No 1/A in SY No.656, Aditya Nagar Adibatla(V),

6. Ibrahimpatnam(M), Hyderabad R.R.Dist, A.P.India 501 510,
Mobile No: +91-9246227708.
2. Mr. A. Alwarsamy,
General Manager – QUALITY,
M/s. HYUNDAI MOTOR INDIA LIMITED,
Plot No. H- 1, SIPCOT Industrial Park,
Irrungattukottai, Sriperumbudur Taluk, Kancheepuram Dist.,
Tamil Nadu – 602 117. Mobile No: +91-9894997813.

7. Ibrahimpatnam(M), Hyderabad R.R.Dist, A.P.India 501 510,
Mobile No: +91-9246227708.
2. Mr. A. Alwarsamy,
General Manager – QUALITY,
M/s. HYUNDAI MOTOR INDIA LIMITED,
Plot No. H- 1, SIPCOT Industrial Park,
Irrungattukottai, Sriperumbudur Taluk, Kancheepuram Dist.,
Tamil Nadu – 602 117. Mobile No: +91-9894997813.