STERILITY TESTING OF PHARMACEUTICALS ppt by DR.C.P.PRINCE
sterilization.pptx
1. STERILIZATION
Presented to Presented by
Dr. P. Saranraj, A. Sudha
Head of the Department BP211517
Department of Microbiology I. M. Sc Applied Microbiology
Sacred Heart College (Autonomous) Sacred Heart College (Autonomous)
Tirupattur Tirupattur
2. Definition
Sterilization is defined as a process in which an article, surface or medium is free of all living
organisms.
Sterilization is the process of killing of microorganisms
Sterilization was carried out by two methods.
Physical method
a) Drying
b) Dry heat
i. Flaming
ii. Incineration
iii. Hot air (Hot air oven)
c) Moist heat
i. Pasteurization (Temperature below 100 °C)
ii. Boiling (Temperature at 100 °C)
iii. Tyndallization (Temperature above 100 °C)
iv. Autoclaving (Temperature above 100 °C)
3. d) Filtration
i. Candle filter
ii. Asbestos filter
iii. Sintered glass filter
iv. Membrane filter
e) Radiation
i. Non – ionizing radiations (Infrared radiation and Ultraviolet radiation)
ii. Ionizing radiations (X – rays, Gamma rays and Cosmic rays)
4. Drying
Moisture is essential for the growth of bacteria.
Four – fifth of the weight of the bacterial cell is due to bacteria.
Drying in has a deleterious effect on many bacteria.
Spores are unaffected by drying.
5. (b) Dry Heat
1. Flaming
In Flaming, inoculation loops, tips of forceps and spatulas are held in a Bunsen burner flame till
they become red hot.
e.g Sterilization of Inoculation loop by Flaming
2. Incineration
Incineration is an excellent method for safely destroying materials such as contaminated cloth,
animal carcasses and pathological materials.
The equipment used for the Incineration process is Incinerator.
6. 3. Hot air oven
Sterilization by Hot air oven is the most widely used method for sterilization by Dry heat.
Hot air oven is used to sterilize glasswares, forceps, scissors, scalpels, glass syringes and swabs.
“Temperature required for sterilization is inversely proportional to Time” is the principle of Hot air oven.
During the sterilization of materials in Hot air oven, the sterilization time was reduced when the sterilization
temperature was increased.
Temperature and duration for Hot air oven sterilization is
140 °C for 11/2 hours
160 °C for 1 hours
180 °C for 1/2 hours
Fan is present in the Hot air oven and circulates the hot air. The circulating hot air sterilizes the materials
which were kept for sterilization.
Sterilization by Hot air oven kills the microorganisms by denaturation of proteins.
Overloading of materials should be avoided during Hot air oven sterilization.
The products to be sterilized in Hot air oven should be wrapped completely.
The Hot air oven must be allowed to cool slowly for about two hours before the door is opened because
the glassware may crack due to sudden or uneven cooling.
7. (c) Moist Heat
1. Pasteurization
Pasteurization is the fractional sterilization process of milk.
Pasteurization technique was introduced by Louis Pasteur.
Pasteurization was carried out by two methods.
1. Holder method (63 °C for 30 minutes)
2. Flash method (72 °C for 15 - 20 seconds)
During Pasteurization, all the spore forming bacteria and heat resistant bacteria were killed.
Milk Pasteurization Plant in Industries
8. 2. Boiling
Vegetative bacteria are killed almost immediately at 90 – 100 °C, but spore forming bacteria required
prolonged period of boiling.
Boiling is not recommended for the sterilization of instruments.
Boiling is usually preferred for cooking the food materials.
e.g. Boiling of Water
3. Tyndallization
Tyndallization is a process dating from the nineteenth century for sterilizing substances, usually food,
named after its inventor, scientist John Tyndall. •
It is still occasionally used.
Tyndallization can be used to destroy the spores.
Tyndallization essentially consists of heating the substance to boiling point (or just a little below
boiling point) and holding it there for 15 minutes, three days in succession.
After each heating, the resting period will allow spores that have survived to germinate into bacterial
cells; these cells will be killed by the next day's heating.
9. 4. Autoclave
An autoclave is a pressure chamber used to carry out the sterilization under pressure (Moist heat).
The mechanism of the autoclave is similar to the pressure cooker.
Autoclave works under the principal of Boyl’s Law – “When volume is constant, temperature is directly
proportional to time”.
Temperature and duration for Autoclave sterilization is 121 °C or 15 lbs for 20 minutes.
During autoclaving, water boils when its vapor pressure equals that of the surrounding atmosphere. Hence
when the pressure inside a closed vessel increases, the temperature at which water boils also increase.
At the time of autoclaving, steam was produced and sterilizes the materials which were kept for
sterilization.
Sterilization by autoclaving kills the microorganisms by coagulation of proteins.
Overloading of materials should be avoided during autoclaving. • The products to be sterilized in
autoclaving should be wrapped completely.
The autoclave must be allowed to free for 15 minutes for the release of pressure.
Autoclave is used to sterilize the dressings, instruments, laboratory ware, culture media and
pharmaceutical products.
10. 5. Filteration
Filtration helps to remove the bacteria from heat liable substances such as serum, sugar solutions or antibiotics
used for the preparation of culture medium.
Four types of filtrations are commonly used for the sterilization process. They are
i) Candle filters
Candle filters are manufactured in different grades of porosity.
They have been widely used widely for the purification of water for drinking and industrial
process. They are of two types:
1. Unglazed ceramic filters (e.g) Chamberland filter and Doulton filter
2. Diatomaceous earth filters (e.g.) Berkefeld filter and Mandler filter
ii) Asbestos filter
Asbestos filters are disposable, single – use discs.
They have high absorbing capacity and tend to alkalinize filtered liquids.
The carcinogenic potential of asbestos has discouraged their uses.
Examples of Asbestos filter include Seitz filters and Sterimat filters
11. iii) Sintered glass filter
Sintered filters are prepared by heat fusing finely powdered glass particles of graded size.
They have low absorptive property and can be cleaned easily but are brittle and expensive.
iv) Membrane filters
Membrane filters are made up of cellulose esters or other polymers have largely replaced other types of
filters.
Membrane filters are routinely used in water purification and analysis, sterilization and sterility testing
and for preparation of solutions for parental use.
12. e) RADIATION
Two types of radiations are used for sterilization. They are
a) Non – ionizing radiation
b) Ionizing radiation
i) Non – ionizing radiation
Infra red and Ultraviolet rays are the non – ionizing low energy type.
Infra red radiation is used for rapid mass sterilization of prepacked items such as syringes and catheters.
Ultraviolet radiation is used for disinfecting enclosed areas such as entry ways, operation theaters and
laboratories.
ii) Ionizing radiation
X – rays, Gamma rays and Cosmic rays are high energy ionizing type.
Ionizing radiations are lethal to DNA and other vital constituents.
They have high penetrative power.
Ionizing radiations are used to sterilize plastics, swabs, catheters, animal feeds, cardboards, oils, greases,
fabrics and metal foils