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Chapter 9

                         Organizing For
                          Total Quality
                         Management:
                      Structure And Teams
THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM   1
Organization
          The process of creating a structure for the
          organization that will enable its people to
          work together effectively toward its
          objective. Thus the process recognize a
          structure as well as a behavioral or “people”
          dimension.



                                                                               2
THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
Why Adopt TQ Philosophy?
      • Reaction to competitive threat to
        profitable survival
      • An opportunity to improve




                                                                               3
THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
Selling the TQ Concept
  1. Learn to think like top                           6.  Focus on getting an early
     executives                                            win, even if it is small
  2. Position quality as a way to                      7. Ensure that efforts won’t
     address priorities of                                 be undercut by corporate
     stakeholders
                                                           accounting principles
  3. Align objectives with those
     of senior management                              8. Develop allies, both
  4. Make arguments                                        internal and external
     quantitative                                      9. Develop metrics for return
  5. Make the first pitch to                               on quality
     someone likely to be                              10. Never stop selling quality
     sympathetic
                                                                               4
THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
Corporate Culture and Change
      • Corporate culture is a company’s
        value system and its collection of
        guiding principles
      • Cultural values often seen in mission
        and vision statements
      • Culture reflected by management
        policies and actions

                                                                               5
THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
Baldrige Core Values
                          and Concepts
  • Visionary leadership                                    • Focus on the future
  • Customer-driven                                         • Management by fact
    excellence
                                                            • Public
  • Organizational and
                                                              responsibility and
    personal learning
                                                              citizenship
  • Valuing employees and
    partners                                                • Focus on results and
  • Agility                                                   creating value
  • Managing for innovation                                 • Systems perspective
                                                                               6
THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
TQ vs. Traditional Management
      • Organizational                                 • Union-management
        structures                                       relations
      • Role of people                                 • Teamwork
      • Definition of quality                          • Supplier relationships
      • Goals and objectives                           • Control
      • Knowledge                                      • Customers
      • Management systems                             • Responsibility
      • Reward systems                                 • Motivation
      • Management’s role                              • Competition
                                                                               7
THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
Cultural Change
    • Change can be accomplished, but it is difficult
    • Imposed change will be resisted
    • Full cooperation, commitment, and participation
      by all levels of management is essential
    • Change takes time
    • You might not get positive results at first
    • Change might go in unintended directions

                                                                               8
THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
Common Mistakes
               in TQ Implementation (1 of 3)
     • TQ regarded as a “program”
     • Short-term results are not obtained
     • Process not driven by focus on customer,
       connection to strategic business issues, and
       support from senior management
     • Structural elements block change
     • Goals set too low
     • “Command and control” organizational culture
                                                                               9
THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
Common Mistakes
               in TQ Implementation (2 of 3)
     • Training not properly addressed
     • Focus on products, not processes
     • Little real empowerment is given
     • Organization too successful and complacent
     • Organization fails to address fundamental
       questions
     • Senior management not personally and visibly
       committed
                                                                               10
THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
Common Mistakes
                in TQ Implementation (3 of 3)
     • Overemphasis on teams for cross-functional
       problems
     • Employees operate under belief that more data are
       always desirable
     • Management fails to recognize that quality
       improvement is personal responsibility
     • Organization does not see itself as collection of
       interrelated processes

                                                                               11
THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
Building on Best Practices
      • Universal best practices
           – Cycle time analysis
           – Process value analysis
           – Process simplification
           – Strategic planning
           – Formal supplier certification programs

                                                                               12
THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
Best Practices:
                 Infrastructure Design (1 of 3)
      • Low performers
           – process management fundamentals
           – customer response
           – training and teamwork
           – benchmarking competitors
           – cost reduction
           – rewards for teamwork and quality
                                                                               13
THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
Best Practices:
                 Infrastructure Design (2 of 3)
     • Medium performers
          – use customer input and market research
          – select suppliers by quality
          – flexibility and cycle time reduction
          – compensation tied to quality and teamwork


                                                                               14
THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
Customer

                 Top                   Employees
                Mgmt.                   Front-line                  Quality
                                        supervisor
                                                                   Council
               Middl                  Functional
                 e                                              Steering
                                       Mgmt.
               Mgmt.                                           Committees
              Functional                 Middle
                                         Mgmt.               Cross Functional
               Mgmt.                                             Teams
              Front-line                  Top
             supervisor.                 Mgmt.                 Quality
             Employees                                    Improvement Teams
                                                             Quality Circles
                                                                               15
THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
Firm infrastructure                                        Margin
                Human Resource Management
                  Technology Development
                        procurement

       In bound             Sales Force Sales Force Service
       logistics operations Administrat Operations
                            ion                             Margin




                           Sales       Sales
     Marketing advertising Force                                   Technical
                                       forces                                        Promotion
     management            administrat operations                  literature
                           ion

                                                                                16
THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
People
                                             dimension                                 output
          Input
                                    Activities          Technical
    Money                                               Skills
                                                                                     Objective
    Human
    Resources
    Machines
    Technology



                                                                               17
THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
Best Practices:
                 Infrastructure Design (3 of 3)
     • High performers
          – self-managed and cross-functional teams
          – strategic partnerships
          – benchmarking world-class companies
          – senior management compensation tied to
            quality
          – rapid response
                                                                               18
THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
Self Assessment: Basic Elements
      •   Management involvement and leadership
      •   Product and process design
      •   Product control
      •   Customer and supplier communications
      •   Quality improvement
      •   Employee participation
      •   Education and training
      •   Quality information
                                                                               19
THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
Implementing Total Quality:
                    Key Players

      • Senior management
      • Middle management
      • Workforce



                                                                               20
THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
Sustaining the Quality Organization
      • View quality as a journey (“Race without a finish
        line”)
      • Recognize that success takes time
      • Create a “learning organization”
           –   Planning
           –   Execution of plans
           –   Assessment of progress
           –   Revision of plans based on assessment findings
      • Use Baldrige assessment and feedback
      • Share internal best practices (internal benchmarking)

                                                                               21
THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM

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Tqm ch 09

  • 1. Chapter 9 Organizing For Total Quality Management: Structure And Teams THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM 1
  • 2. Organization The process of creating a structure for the organization that will enable its people to work together effectively toward its objective. Thus the process recognize a structure as well as a behavioral or “people” dimension. 2 THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
  • 3. Why Adopt TQ Philosophy? • Reaction to competitive threat to profitable survival • An opportunity to improve 3 THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
  • 4. Selling the TQ Concept 1. Learn to think like top 6. Focus on getting an early executives win, even if it is small 2. Position quality as a way to 7. Ensure that efforts won’t address priorities of be undercut by corporate stakeholders accounting principles 3. Align objectives with those of senior management 8. Develop allies, both 4. Make arguments internal and external quantitative 9. Develop metrics for return 5. Make the first pitch to on quality someone likely to be 10. Never stop selling quality sympathetic 4 THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
  • 5. Corporate Culture and Change • Corporate culture is a company’s value system and its collection of guiding principles • Cultural values often seen in mission and vision statements • Culture reflected by management policies and actions 5 THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
  • 6. Baldrige Core Values and Concepts • Visionary leadership • Focus on the future • Customer-driven • Management by fact excellence • Public • Organizational and responsibility and personal learning citizenship • Valuing employees and partners • Focus on results and • Agility creating value • Managing for innovation • Systems perspective 6 THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
  • 7. TQ vs. Traditional Management • Organizational • Union-management structures relations • Role of people • Teamwork • Definition of quality • Supplier relationships • Goals and objectives • Control • Knowledge • Customers • Management systems • Responsibility • Reward systems • Motivation • Management’s role • Competition 7 THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
  • 8. Cultural Change • Change can be accomplished, but it is difficult • Imposed change will be resisted • Full cooperation, commitment, and participation by all levels of management is essential • Change takes time • You might not get positive results at first • Change might go in unintended directions 8 THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
  • 9. Common Mistakes in TQ Implementation (1 of 3) • TQ regarded as a “program” • Short-term results are not obtained • Process not driven by focus on customer, connection to strategic business issues, and support from senior management • Structural elements block change • Goals set too low • “Command and control” organizational culture 9 THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
  • 10. Common Mistakes in TQ Implementation (2 of 3) • Training not properly addressed • Focus on products, not processes • Little real empowerment is given • Organization too successful and complacent • Organization fails to address fundamental questions • Senior management not personally and visibly committed 10 THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
  • 11. Common Mistakes in TQ Implementation (3 of 3) • Overemphasis on teams for cross-functional problems • Employees operate under belief that more data are always desirable • Management fails to recognize that quality improvement is personal responsibility • Organization does not see itself as collection of interrelated processes 11 THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
  • 12. Building on Best Practices • Universal best practices – Cycle time analysis – Process value analysis – Process simplification – Strategic planning – Formal supplier certification programs 12 THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
  • 13. Best Practices: Infrastructure Design (1 of 3) • Low performers – process management fundamentals – customer response – training and teamwork – benchmarking competitors – cost reduction – rewards for teamwork and quality 13 THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
  • 14. Best Practices: Infrastructure Design (2 of 3) • Medium performers – use customer input and market research – select suppliers by quality – flexibility and cycle time reduction – compensation tied to quality and teamwork 14 THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
  • 15. Customer Top Employees Mgmt. Front-line Quality supervisor Council Middl Functional e Steering Mgmt. Mgmt. Committees Functional Middle Mgmt. Cross Functional Mgmt. Teams Front-line Top supervisor. Mgmt. Quality Employees Improvement Teams Quality Circles 15 THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
  • 16. Firm infrastructure Margin Human Resource Management Technology Development procurement In bound Sales Force Sales Force Service logistics operations Administrat Operations ion Margin Sales Sales Marketing advertising Force Technical forces Promotion management administrat operations literature ion 16 THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
  • 17. People dimension output Input Activities Technical Money Skills Objective Human Resources Machines Technology 17 THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
  • 18. Best Practices: Infrastructure Design (3 of 3) • High performers – self-managed and cross-functional teams – strategic partnerships – benchmarking world-class companies – senior management compensation tied to quality – rapid response 18 THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
  • 19. Self Assessment: Basic Elements • Management involvement and leadership • Product and process design • Product control • Customer and supplier communications • Quality improvement • Employee participation • Education and training • Quality information 19 THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
  • 20. Implementing Total Quality: Key Players • Senior management • Middle management • Workforce 20 THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM
  • 21. Sustaining the Quality Organization • View quality as a journey (“Race without a finish line”) • Recognize that success takes time • Create a “learning organization” – Planning – Execution of plans – Assessment of progress – Revision of plans based on assessment findings • Use Baldrige assessment and feedback • Share internal best practices (internal benchmarking) 21 THE MANAGEMENT AND CONTROL OF QUALITY, 5e, © 2002 South-Western/Thomson LearningTM