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Dissolution Considerations for
  Novel Immediate Release
         Formulations

                  Presented by
         Syed anees ahmEd
                 B. Pharm.
     Rameshwaram Institute of Technology
         And Management, Lucknow
INTRODUCTION
Novel Immediate Release Dosage Forms
Subjected to Routine Tests

   Content Uniformity
   Weight
   Hardness
   Friability
   Disintegration

THE MOST OFTEN TEST ASSOCIATED WITH
ASSESSMENT OF IN VIVO PERFORMANCE IS
            DISSOLUTION TEST
DISSOLUTION TEST
Integral component of new drugs applications to
regulatory bodies worldwide.

   Classic vs. modern use of dissolution testing.
   "Classic" use of dissolution tests:
       Quality Control.
   "Modern" use of dissolution tests:
       to simulate the in vivo release behavior of
       the dosage form with a view to in vitro-in vivo
       correlation.
DECISION TREE FOR DISSOLUTION
TEST DESIGN
1. Classify the compound according to BCS.

2. Choose an appropriate medium.

   Class 1, 3: use the most simple medium.
             Addition of surfactants is unnecessary.

   Class 2, 4: biorelevant media warranted.
             SGFsp + surfactant, FaSSIF ( fasted state ).
             Ensure , milk, FeSSIF ( fed state ).
             SGFsp / SIFsp + suitable surfactant.
3. Choose an appropriate medium volume.
      Volumes for the fasted state will be lower than
      volumes for the fed state.

4. Choose an appropriate test duration.
      Class 1, 3: short test (up to 30 min).
      Class 2, 4: test duration depends on:
              - region of gut.
              - fasted or fed state.

5. Apparatus: USP II for IR products mainly used.
              USP I .

6. RPM: 50 or 75 rpm is usually suitable.
WHICH FACTORS CAN LIMIT
BIOAVAILABILITY AFTER ORAL
ADMINISTRATION?
     Factors can determine the rate and extent of drug
     absorption following oral administration.

1.   Slow release of the drug from the dosage form.
2.   Instability of the drug in the GI tract.
3.   Poor permeability of the GI mucosa to the drug.
4.   First-pass metabolism of the drug in the gut wall
     or liver.
Biopharmaceutics Classification Scheme can be used
as a guide to determine whether an IVIVC can be
expected for IR product.
Table 1 The Biopharmaceutics Classification Scheme(BCS)
    Class 1                  Class 2
      High solubility          Low solubility
      Good permeability        Good permeability
    e.g. Acetaminophen and   e.g. Antifungals, Steroids,
         Meteprolol               NSAIDs, CV agents
                                  and Antidiabetics
    Class 3                  Class 4
      High solubility          Low solubility
      Poor permeability        Poor permeability
    e.g. Antiviral acyclovir,
         Aminoglycoside neomycin
SELECTION OF DISSOLUTION
TEST MEDIA BASED ON THE BCS
A. Class 1 Substances

                     dose (mg)
   D/S =
                aq. Solubility (mg/mL)

- It yields the volume of liquid required to dissolve the
  entire dose of the drug.
- The ratio exceeds the actual volume of GI fluids 
  dissolution + absorption will not be complete.
- The FDA uses a D/S of 250 mL. for compounds with
  good solubility.
- D/S exceeds 250 mL.  dissolution will be limiting
  factor.
The release of drug is not limiting factor to absorption.
It limited by non dosage-form-related factors, such as
gastric emptying.
U.S. ( FDA )  recommends in a simple medium  85%
or more of the drug to be released within 30 min. for IR
dosage form of class 1 drugs.
SGF without enzyme  suitable of many IR dosage form
of class 1 drugs.
For some capsules SGF + Enzyme ( pepsin )  ensure
dissolution of the shell.
SIF without enzyme  suitable for weak acid.
FaSSIF and FeSSIF are unnecessary for dissolution of
class 1 drugs.
120

            100

            80
% Release




            60

            40                                         FaSSIF
                                                       FeSSIF

            20

             0
                  0   10      20       30         40    50      60
                                   Time ( min )

              Fig.1 Dissolution of acetaminophen ( Panadol)
                    tablets in FaSSIF, and FeSSIF at 100 rpm
                    in a paddle apparatus.
B. Class 2 Substances
Compounds can be defined as being poorly soluble when
their dissolution rate is the limiting factor to their oral
bioavailability.

Suitable, biorelevant media :
1. SGFsp + Surfactant
  SGFsp + Surfactant  suitable for weak bases.
  e.g. of class 2 bases Ketoconazole and Dipyridamole.

  In the fasted state, the absorption of both compounds is
  highly dependent on gastric pH. Hypochlorhydria as a
  result of cotherapy with gastric acid blockers is
  associated with very poor absorption.

  The presence of surfactant in the gastric fluids may play
  a role in the wetting and solubilization of poorly soluble
  acids in the stomach.
Table 2     Sample Composition for SGFsp
            with Surfactant.

HCl                0.01 –   0.05 M
 Triton X–100      0.01%
 NaCl              0.2%
 Water             qs 1L
The influence of the surfactant Triton X- 100 on
            the release rate of several albendazole products
            in SGFsp.

            100                                                                    100


             80                                                                     80
% release




                                                                       % release
             60                                                                     60


             40                                                                     40
                                                 Zentel                                                          Zentel
                                                 Alben                                                           Alben
             20                                  Albendazol MK                                                   Albendazol MK
                                                 Zirkon                             20                           Zirkon


              0                                                                      0
                   0    20     40    60     80    100            120
                                                                                          0   20   40   60   80         100      120

             (a)               Time ( min)                                          (b)            Time ( min)
                   Fig.2 Dissolution profiles of various albendazole products in acidic media (SSF sp ): upper
                         panel without and lower panel with 0.1% Triton X-100
2. Ensure and Milk as Dissolution
  Media
  Mechanisms by which Ensure and milk can
  improve drug solubility include solubilization of
  the drug in the fatty part of the fluid.

  Disadvantage:

  Difficulties in filtering and separating the drug
  from the medium make these media unsuitable
  for routine quality assurance testing.
3. FaSSIF and FeSSIF
 Table 3 and 4 Show the compositions of these media,
 FaSSIF and FeSSIF.

 Table 3    Composition of FaSSIF.
           KH2PO4                     3.9 g
           Na taurocholate            3 mM
           Lecithin                   0.75 mM
           KCl                        7.7 g
           NaOH                  qs   pH 6.5
           Distilled water       qs   1L


 Table 4    Composition of FeSSIF
           Acetic acid                8.65 g
           Na taurocholate            15 mM
           Lecithin                   3.75 mM
           KCl                        15.2 g
           NaOH                  qs    pH 5
           Distilled water       qs   1L
These two media are useful for:

1.   Forecasting the in vivo dissolution of poorly soluble
     drugs.
2.   Assessing potential for food effects on in vivo
     dissolution.

     The dissolution rate of a poorly soluble drug is better in
     FaSSIF & FeSSIF than simple aqueous buffers because of
     the increased wetting of the drug surface and micellar
     solubilization of the drug by the bile components.

     e.g. Griseofulvin, Digoxin, Diazepam, Cyclosporine,
          Pentazocine and Danazol.
Dissolution Behavior of Various Class 2
      Substances in the Different Media
 Ketoconazole
              120


              180


               80
  % release




              60


              40
                                                                SGFsp
                                                                FaSSIF
              20                                                FeSSIF


               0
                    0     20      40       60       80    100            120
                                       Time (min)
                   Fig. 3 Dissolution profiles of ketocanazole in
                          various media.

Dissolution is quickest under SGFsp,       No dissolution in FaSSIF,
                Important site of dissolution in FeSSIF.
Mefenamic acid
                40

                                                       FeSSIF

                30                                     FaSSIF
                                                       SIF
    % Release



                20


                10



                 0
                     0   10   20         30       40         50   60
                                   Time ( min )

    Fig. 4 Dissolution profiles of mefenamic acid in
           various media.

Dissolution rate in FaSSIF & FeSSIF were similar,
and agreed with the lack of influence of food on the
absorption.
Troglitazone
                 80
                 70
                 60
                 50                           Water
     % release

                                              FaSSIF
                 40                           FeSSIF
                 30
                 20
                 10
                  0
                      0   20    40      60     80      100
                               Time ( min )

   Fig. 5 Dissolution profiles of troglitazone
          in various media.

Dissolution enhanced in FeSSIF compared with
FaSSIF .
Use of synthetic Surfactants in
Dissolution Media

For routine quality assurance, we use synthetic
surfactant system instead of the bile components,
because:

1. Their purity.
2. Time and effort required.

e.g. SLS, Tweens, or other.

The role here depend on the type and concentration.
4. Hydroalcoholic Mixtures as Dissolution
   Media

 Popular for poorly soluble drugs.

 There advantage over the use of surfactants:

 1. They don't tend to foam.
 2. A wide range of pH values can be used without
    affecting the surface tension properties of the
    medium.
 3. The solubility of some drugs is more influenced by
    alcohol than by surfactant.
C. Dissolution Tests for Class 3
   Substances

 Class 3 substances fail to achieve complete
 bioavailability because of their poor membrane
 permeability.

 Simple aqueous can be used for quality assurance
 dissolution testing of IR products.

 The membrane permeability is a limiting factor to
 the absorption.
D. Dissolution Tests for Class 4
   Substances


  Because of poor solubility with poor
  permeability they don't approach complete
  bioavailability.

  Chlorothiazide is an example of a borderline
  case between class 3 and 4 behavior.

  SGFsp and SIFsp + surfactant is used to assure
  that complete release of the drug is possible.
DURATION OF DISSOLUTION
TEST
Drug best absorbed from      Test duration of up to 4 h.
the small intestine in the
fasted state.

Drug best absorbed from      Test duration of up to 6 h.
the small intestine in the
fed state.

Compound is to be            Tests as long as 8 – 10 h.
absorbed well from the
colon.
DISSOLUTION EQUIPMENT
Apparatus
USP I (basket) and USP II (paddle) are the apparatuses
most often used for IR dosage forms.


Selection of Agitation Rate
 The most often used apparatus for IR dosage forms
 is USP II.
 Rotation speed is too low  low rates of dissolution.
 Rate of rotation is too fast  no discriminate
 between acceptable and not acceptable batches.
 Rotational speed 50 – 100 rpm  paddle method.
 Rotational speed of up to 150 rpm  basket method.
REFERENCES
 Galia E. et al. Evaluation of various dissolution media
 for predicting in vivo performance of class I and II
 drugs. Pharm Res. (1998) 15:698-705.
 United states pharmacopeia 24 and National
 formulary 19. Rockville, MD:United states
 Pharmacopeial convention,1999.
 Nicolaides E. et al. Forcasting the in vivo
 performance of four low solubility drugs from their in
 vitro dissolution data. Pharm Res. (1999 ) 16:1877-
 1883.
 Young MA. et al. improvement in the gastrointestinal
 absorption of troglitazone when taken with or shortly
 after, food. Br J Clin pharmacol( 1998 ) 45: 31-35.
Dressman JB. et al. Dissolution testing as a
prognostic tool for drug absorption : immediate
release dosage forms. Pharam Res. ( 1998 ) 15:11-
22.
Lindenberg M. et al. Classification of orally
administrated drugs on the World Health
Organization Model list of Essential Medicines
according to the biopharmaceutics classification
system. Eur. J. Pharm. Biopharm. ( 2004) 58: 265-
278.
Dressman J.B. et al. Dissolution testing as a
prognostic tool for oral drug absorption : Immediate
Release Dosage form. Pharmaceuticals Res. (1998)
15: 11-21.
Rinaki E. et al. Quantitative biopharmaceutics
classification system : The central role of
Dose/Solubility ratio: Pharm. Res. ( 2003) 20:1917-
1923.
Thank You

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Dissolution considerations for novel immediate release formulations

  • 1. Dissolution Considerations for Novel Immediate Release Formulations Presented by Syed anees ahmEd B. Pharm. Rameshwaram Institute of Technology And Management, Lucknow
  • 2. INTRODUCTION Novel Immediate Release Dosage Forms Subjected to Routine Tests Content Uniformity Weight Hardness Friability Disintegration THE MOST OFTEN TEST ASSOCIATED WITH ASSESSMENT OF IN VIVO PERFORMANCE IS DISSOLUTION TEST
  • 3. DISSOLUTION TEST Integral component of new drugs applications to regulatory bodies worldwide. Classic vs. modern use of dissolution testing. "Classic" use of dissolution tests: Quality Control. "Modern" use of dissolution tests: to simulate the in vivo release behavior of the dosage form with a view to in vitro-in vivo correlation.
  • 4. DECISION TREE FOR DISSOLUTION TEST DESIGN 1. Classify the compound according to BCS. 2. Choose an appropriate medium. Class 1, 3: use the most simple medium. Addition of surfactants is unnecessary. Class 2, 4: biorelevant media warranted. SGFsp + surfactant, FaSSIF ( fasted state ). Ensure , milk, FeSSIF ( fed state ). SGFsp / SIFsp + suitable surfactant.
  • 5. 3. Choose an appropriate medium volume. Volumes for the fasted state will be lower than volumes for the fed state. 4. Choose an appropriate test duration. Class 1, 3: short test (up to 30 min). Class 2, 4: test duration depends on: - region of gut. - fasted or fed state. 5. Apparatus: USP II for IR products mainly used. USP I . 6. RPM: 50 or 75 rpm is usually suitable.
  • 6. WHICH FACTORS CAN LIMIT BIOAVAILABILITY AFTER ORAL ADMINISTRATION? Factors can determine the rate and extent of drug absorption following oral administration. 1. Slow release of the drug from the dosage form. 2. Instability of the drug in the GI tract. 3. Poor permeability of the GI mucosa to the drug. 4. First-pass metabolism of the drug in the gut wall or liver.
  • 7. Biopharmaceutics Classification Scheme can be used as a guide to determine whether an IVIVC can be expected for IR product. Table 1 The Biopharmaceutics Classification Scheme(BCS) Class 1 Class 2 High solubility Low solubility Good permeability Good permeability e.g. Acetaminophen and e.g. Antifungals, Steroids, Meteprolol NSAIDs, CV agents and Antidiabetics Class 3 Class 4 High solubility Low solubility Poor permeability Poor permeability e.g. Antiviral acyclovir, Aminoglycoside neomycin
  • 8. SELECTION OF DISSOLUTION TEST MEDIA BASED ON THE BCS A. Class 1 Substances dose (mg) D/S = aq. Solubility (mg/mL) - It yields the volume of liquid required to dissolve the entire dose of the drug. - The ratio exceeds the actual volume of GI fluids  dissolution + absorption will not be complete. - The FDA uses a D/S of 250 mL. for compounds with good solubility. - D/S exceeds 250 mL.  dissolution will be limiting factor.
  • 9. The release of drug is not limiting factor to absorption. It limited by non dosage-form-related factors, such as gastric emptying. U.S. ( FDA )  recommends in a simple medium  85% or more of the drug to be released within 30 min. for IR dosage form of class 1 drugs. SGF without enzyme  suitable of many IR dosage form of class 1 drugs. For some capsules SGF + Enzyme ( pepsin )  ensure dissolution of the shell. SIF without enzyme  suitable for weak acid. FaSSIF and FeSSIF are unnecessary for dissolution of class 1 drugs.
  • 10. 120 100 80 % Release 60 40 FaSSIF FeSSIF 20 0 0 10 20 30 40 50 60 Time ( min ) Fig.1 Dissolution of acetaminophen ( Panadol) tablets in FaSSIF, and FeSSIF at 100 rpm in a paddle apparatus.
  • 11. B. Class 2 Substances Compounds can be defined as being poorly soluble when their dissolution rate is the limiting factor to their oral bioavailability. Suitable, biorelevant media : 1. SGFsp + Surfactant SGFsp + Surfactant  suitable for weak bases. e.g. of class 2 bases Ketoconazole and Dipyridamole. In the fasted state, the absorption of both compounds is highly dependent on gastric pH. Hypochlorhydria as a result of cotherapy with gastric acid blockers is associated with very poor absorption. The presence of surfactant in the gastric fluids may play a role in the wetting and solubilization of poorly soluble acids in the stomach.
  • 12. Table 2 Sample Composition for SGFsp with Surfactant. HCl 0.01 – 0.05 M Triton X–100 0.01% NaCl 0.2% Water qs 1L
  • 13. The influence of the surfactant Triton X- 100 on the release rate of several albendazole products in SGFsp. 100 100 80 80 % release % release 60 60 40 40 Zentel Zentel Alben Alben 20 Albendazol MK Albendazol MK Zirkon 20 Zirkon 0 0 0 20 40 60 80 100 120 0 20 40 60 80 100 120 (a) Time ( min) (b) Time ( min) Fig.2 Dissolution profiles of various albendazole products in acidic media (SSF sp ): upper panel without and lower panel with 0.1% Triton X-100
  • 14. 2. Ensure and Milk as Dissolution Media Mechanisms by which Ensure and milk can improve drug solubility include solubilization of the drug in the fatty part of the fluid. Disadvantage: Difficulties in filtering and separating the drug from the medium make these media unsuitable for routine quality assurance testing.
  • 15. 3. FaSSIF and FeSSIF Table 3 and 4 Show the compositions of these media, FaSSIF and FeSSIF. Table 3 Composition of FaSSIF. KH2PO4 3.9 g Na taurocholate 3 mM Lecithin 0.75 mM KCl 7.7 g NaOH qs pH 6.5 Distilled water qs 1L Table 4 Composition of FeSSIF Acetic acid 8.65 g Na taurocholate 15 mM Lecithin 3.75 mM KCl 15.2 g NaOH qs pH 5 Distilled water qs 1L
  • 16. These two media are useful for: 1. Forecasting the in vivo dissolution of poorly soluble drugs. 2. Assessing potential for food effects on in vivo dissolution. The dissolution rate of a poorly soluble drug is better in FaSSIF & FeSSIF than simple aqueous buffers because of the increased wetting of the drug surface and micellar solubilization of the drug by the bile components. e.g. Griseofulvin, Digoxin, Diazepam, Cyclosporine, Pentazocine and Danazol.
  • 17. Dissolution Behavior of Various Class 2 Substances in the Different Media Ketoconazole 120 180 80 % release 60 40 SGFsp FaSSIF 20 FeSSIF 0 0 20 40 60 80 100 120 Time (min) Fig. 3 Dissolution profiles of ketocanazole in various media. Dissolution is quickest under SGFsp, No dissolution in FaSSIF, Important site of dissolution in FeSSIF.
  • 18. Mefenamic acid 40 FeSSIF 30 FaSSIF SIF % Release 20 10 0 0 10 20 30 40 50 60 Time ( min ) Fig. 4 Dissolution profiles of mefenamic acid in various media. Dissolution rate in FaSSIF & FeSSIF were similar, and agreed with the lack of influence of food on the absorption.
  • 19. Troglitazone 80 70 60 50 Water % release FaSSIF 40 FeSSIF 30 20 10 0 0 20 40 60 80 100 Time ( min ) Fig. 5 Dissolution profiles of troglitazone in various media. Dissolution enhanced in FeSSIF compared with FaSSIF .
  • 20. Use of synthetic Surfactants in Dissolution Media For routine quality assurance, we use synthetic surfactant system instead of the bile components, because: 1. Their purity. 2. Time and effort required. e.g. SLS, Tweens, or other. The role here depend on the type and concentration.
  • 21. 4. Hydroalcoholic Mixtures as Dissolution Media Popular for poorly soluble drugs. There advantage over the use of surfactants: 1. They don't tend to foam. 2. A wide range of pH values can be used without affecting the surface tension properties of the medium. 3. The solubility of some drugs is more influenced by alcohol than by surfactant.
  • 22. C. Dissolution Tests for Class 3 Substances Class 3 substances fail to achieve complete bioavailability because of their poor membrane permeability. Simple aqueous can be used for quality assurance dissolution testing of IR products. The membrane permeability is a limiting factor to the absorption.
  • 23. D. Dissolution Tests for Class 4 Substances Because of poor solubility with poor permeability they don't approach complete bioavailability. Chlorothiazide is an example of a borderline case between class 3 and 4 behavior. SGFsp and SIFsp + surfactant is used to assure that complete release of the drug is possible.
  • 24. DURATION OF DISSOLUTION TEST Drug best absorbed from Test duration of up to 4 h. the small intestine in the fasted state. Drug best absorbed from Test duration of up to 6 h. the small intestine in the fed state. Compound is to be Tests as long as 8 – 10 h. absorbed well from the colon.
  • 25. DISSOLUTION EQUIPMENT Apparatus USP I (basket) and USP II (paddle) are the apparatuses most often used for IR dosage forms. Selection of Agitation Rate The most often used apparatus for IR dosage forms is USP II. Rotation speed is too low  low rates of dissolution. Rate of rotation is too fast  no discriminate between acceptable and not acceptable batches. Rotational speed 50 – 100 rpm  paddle method. Rotational speed of up to 150 rpm  basket method.
  • 26. REFERENCES Galia E. et al. Evaluation of various dissolution media for predicting in vivo performance of class I and II drugs. Pharm Res. (1998) 15:698-705. United states pharmacopeia 24 and National formulary 19. Rockville, MD:United states Pharmacopeial convention,1999. Nicolaides E. et al. Forcasting the in vivo performance of four low solubility drugs from their in vitro dissolution data. Pharm Res. (1999 ) 16:1877- 1883. Young MA. et al. improvement in the gastrointestinal absorption of troglitazone when taken with or shortly after, food. Br J Clin pharmacol( 1998 ) 45: 31-35.
  • 27. Dressman JB. et al. Dissolution testing as a prognostic tool for drug absorption : immediate release dosage forms. Pharam Res. ( 1998 ) 15:11- 22. Lindenberg M. et al. Classification of orally administrated drugs on the World Health Organization Model list of Essential Medicines according to the biopharmaceutics classification system. Eur. J. Pharm. Biopharm. ( 2004) 58: 265- 278. Dressman J.B. et al. Dissolution testing as a prognostic tool for oral drug absorption : Immediate Release Dosage form. Pharmaceuticals Res. (1998) 15: 11-21. Rinaki E. et al. Quantitative biopharmaceutics classification system : The central role of Dose/Solubility ratio: Pharm. Res. ( 2003) 20:1917- 1923.