Industrial Energy Efficiency and Energy Management 2012

1. 2012 EE Global Forum
Industrial EE and Energy Mgmt
March 27, 2012

2. Comprehensive Energy Management
Strategy
● Energy demands are now
complicated b sustainability
li t d by t i bilit
concerns
● Efficiency, reliability,
procurement, sustainability
initiatives coordinated and
addressed together
dd dt th
● Cohesive, ongoing strategy
that includes implementation
and accountability
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3. Energy & Sustainability Consulting
● Energy & Carbon Map Development
● Strategy Support
● EU Emissions Trading
Scheme Support
● RADAR: Global Sustainability
Market Intelligence
●E
Energy Action Pl (b site)
A ti Plan (by it )
● Data Center – Advanced Energy
Management Services
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4. Case study - Global Pharmaceutical Tech Company
Energy & Sustainability Consulting
● Situation:
● Global pharmaceutical tech company wanted to
cut energy costs in its facilities across 4 continents
● Needed an efficient way to involve a number of
global facility-level personnel in the process
● Solution:
● Consumption Workshop, proprietary exercise to
uncover strategies for reducing energy costs and usage
●FForum for plant personnel to collaborate with corporate leaders about key
f l t lt ll b t ith t l d b tk
projects and strategies
● Employees from 16 facilities, including sites in France, Italy, Belgium, United
Kingdom,
Kingdom Puerto Rico and the U S participated in the workshop
U.S., workshop.
● Results:
● Identified $2.6 million in energy savings during the Consumption Workshop,
most of which could be realized with little or no capital investment
investment.
● Savings represented 9% of the company’s total annual energy spend
● Collaboration among the facility teams for the first time
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5. Energy Procurement Services
● Energy Sourcing
● Renewable Asset Management
● Rate & Tariff Analysis
● Demand Response
● Energy Risk Management
● Carbon Management & Support
● dashboarDView online
dashboarDView,
reporting platform
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6. Case Study - Global Manufacturing Company EMPS
Energy Procurement Service
● Situation:
● Decentralized global manufacturer with 44 sites in 18 countries with each
site handling energy management efforts independently
● Solution:
● Identified countries in the portfolio that offered greatest opportunities
● Reviewed risk management and tariff and sourcing options
● Large site in Singapore was about to enter into a new contract that would
lock in electricity price that Summit team anticipated would go lower
● Recommended waiting to lock to take advantage of expected downward
market movements that would save the company money
● Results:
● The company centralized its approach
● Corporate energy leader could make more informed
hedging decisions across all 44 facilities.
● Si
Singapore site lowered its l
it l d it long-term electricity costs,
t l t i it t
eliminating potential volatility, saving 10%
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7. Power Reliability & Metering
● Metering Design & Commissioning
● Third-party Systems Integration
● Emergency Power Supply Systems
● Generator Control
● Remote Energy Monitoring
● Automatic Transfer Systems
●
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8. Case Study - Automotive Company
Metering and Control
● Installed Enterprise Energy Management System (EEM)
● Smart energy monitoring resulted in:
●Cost savings
●Faster access to reporting
●Conservation initiatives
● Ongoing Measurement & Verification
● Measurement and Verification continues the
lifecycle focus and leads Ford through
revisiting their energy strategy
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9. Infrastructure & Efficiency Upgrades
● Infrastructure Upgrades
● Onsite Energy Generation
● Rebates & Incentives
● Mechanical Retrofits
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10. Metering and control and optimization
Case Study - Veolia, Indianapolis LLC
Infrastructure & Efficiency Upgrades
● Production process scheduling
● Install WAGES monitoring & control to forecast filter
loadings and i iti t b k
l di d initiate backwashes t avoid peak
h to id k
utility demand periods
● Pumping system optimization
● Provide demand sub-metering and hydraulic
sub metering
modeling intelligence to optimize system for any
given flow and pressure condition
● Install adjustable speed drives
● C t l i ffi i t di h
Control inefficient discharge valve control t maintain
l t l to i t i
system pressures and flows at desired levels Results
● Diesel driven pumping $764,630 annually
● Install WAGES monitoring & control to monitor 3.2
3 2 year payback
critical parameters, remotely start/stop pumps during 6,818 kW
peak electrical periods to reduce utility charges
12,458,300 kWh
● On-site generation -3,690 dT
● Fully monitor and automatically operate on-site
diesel generators for peak efficiency
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11. Measurement & Reporting
● Performance Assurance
● Energy & Carbon Reporting
● Operations & Maintenance Support
● Preventative Maintenance
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12. Measurement and performance
Case Study - Global Glass Manufacturer
Measurement & Reporting
● Situation:
● One of the largest glass manufacturers in the world,
producing 30 billion glass containers a year
● Needed help tackling its sustainability challenge
● Solution:
● With access to the company’s corporate-wide energy information via
dashboarDView, analyzed data to create GHG emissions baseline
● Developed GHG inventory by defining boundary conditions, outlining scope
definitions upon verifiable d t and auditable processes
d fi iti ifi bl data d dit bl
● Results:
● Using dashboarDView, the glass manufacturer could track and report on
greenhouse gas emissions at b th th site and enterprise l
h i i t both the it d t i levels.
l
● The company began to leverage emissions data from multiple streams and
scopes, benchmark performance against baseline data, and maintain a
database of sustainability project initiatives
● Gained an understanding of historical emissions data, used information for
corporate sustainability benchmarks and initiatives
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13. THANK YOU!
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