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NFPA 30-2008:
Basic Requirements
for Storage Tanks
New York City Metro Chapter
Society of Fire Protection Engineers
New York, NY — February 22, 2011
1
NFPA 30, Flammable andNFPA 30, Flammable and
Combustible Liquids CodeCombustible Liquids Code
StorageStorage TanksTanks
New York City Metro Chapter
Society of Fire protection Engineers
February 22, 2011
The BasicsThe Basics
 What is a flammable liquid?
 Fundamental hazardous property of
fl bl d b tibl li idflammable and combustible liquids
is:
 their ability to produce ignitible
vapors
PropertiesProperties
 vapor pressure & boiling point
 flash point
 temperature at which vapors above
liquid's surface can be ignitedliquid s surface can be ignited
 fire point
 temperature at which liquid will ignite
& sustain fire
2
PropertiesProperties
 autoignition temperature
 vapor-air density
 liquid density
 water miscibility water miscibility
 water miscible liquids are a
fire fighting challenge
PropertiesProperties
Vapor Boiling Evaporation Flash
Pressure Point Rate Point
ClassificationClassification
Class Flash Point Boiling Point
IA < 73°F (22.8°C) < 100°F (37.8°C)
IB < 73°F (22.8°C) ≥ 100°F (37.8°C)
IC ≥ 73°F – 100 °F
(≥22.8 - 37.8°C)
II >100°F - <140°F
(>60 - <37.8°C) )
III ≥ 140°F (≥ 60°C)
IIIA ≥ 140°F - < 200°F
(≥60°C - < 93°C)
IIIB >200°F (> 93°C)
3
NFPA 30 Reorganized in 2008NFPA 30 Reorganized in 2008
Old Chapters
1 - 3 Administrative
4 Tank Storage
5 Piping
New Chapter Groups
1 - 4 Administrative
5 - 8 General Requirements
9 - 16 Container Storage
6 Container Storage
7 Operations
8 Electrical
17 - 20 Operations
21 - 26 Tank Storage
27 - 29 Piping, Bulk Transfer
Bulk Storage TanksBulk Storage Tanks
1 - 4 Administrative
5 - 8 General
Requirements
21 Requirements for All
Tanks
22 Aboveground TanksRequirements
9 - 16 Container Storage
17 - 20 Operations
21 - 26 Tank Storage
27 - 29 Piping, Bulk
Transfer
22 Aboveground Tanks
23 Underground Tanks
24 Storage Tank Bldgs.
25 Storage Tank Vaults
26 Reserved
Types of Storage TanksTypes of Storage Tanks
single wall double wall
closed-top dike fire resistant or
protected
4
Chapter 21Chapter 21 –– GeneralGeneral
 applies to storage of flammable and
combustible liquids in
fixed tanks exceeding 60 gal. (230L)
portable tanks and IBC’S > 793 gal.
(3,000 L)
portable tanks connected to fixed piping
not used for processing
Chapter 21Chapter 21 –– GeneralGeneral
 basic design requirements
tank can be of any shape, size or type
must be constructed per recognized
engineering standardsengineering standards
aboveground tanks cannot be used as
underground tanks nor vice versa
Chapter 21Chapter 21 –– GeneralGeneral
 materials of construction
recognized engineering standards for the
material of construction being used
steel or other approved noncombustiblesteel or other approved noncombustible
material
must be compatible with liquid stored
can be lined, if necessary
special engineering required if
specific gravity of liquid > 1.0
5
Chapter 21Chapter 21 –– GeneralGeneral
 combustible materials of construction
permitted:
underground
where required by liquid propertieswhere required by liquid properties
Class IIIB liquids:
 outside aboveground where not exposed
to a spill/leak of Class I or Class II liquid.
 inside a building protected by an
automatic fire-extinguishing system.
Chapter 21Chapter 21 –– GeneralGeneral
 common design standards
API Standard 650, Welded Steel Tanks
UL 58, Underground Tanks
UL 80, Steel Tanks for Oil Burner FuelUL 80, Steel Tanks for Oil Burner Fuel
UL 142, Steel Aboveground Tanks
UL 1316, FGRP Underground Storage Tanks
UL 1746, External Corrosion Protection
Systems for Steel Underground Tanks
UL 2080, Fire Resistant Tanks
UL 2085, Protected Aboveground Tanks
1.14
Chapter 21Chapter 21 –– GeneralGeneral
 maximum operating pressures for ambient
pressure tanks
0.5 psi gauge for vertical cone roof
tanks
1.0 psi gauge, if designed to Appendix F
of API Standard 650
1.0 psi gauge for horizontal cylindrical
or rectangular tanks
6
Chapter 21Chapter 21 –– GeneralGeneral
 maximum operating pressures for low
pressure tanks: 1.0 to 15 psi
 API 620, Large,
Welded, Low-Pressure,
Storage Tanks
 ASME Code for
Unfired Pressure
Vessels, Section VIII,
Division 1
Chapter 21Chapter 21 –– GeneralGeneral
 maximum operating pressures for
pressure vessels: > 15 psi
 ASME Code for
Unfired Pressure
Vessels, Section VIII,
Division 1 or 2
Chapter 21Chapter 21 –– GeneralGeneral
vent must prevent vacuum or pressure that:
can distort the roof of a cone roof tank
can exceed the design pressure of the tank
 maximum rate of flow in or out maximum rate of flow, in or out
 atmospheric or temperature changes
size vent per API 2000 or approved standard
min 1 ¼ in. (32 mm) or largest connection.
7
Chapter 21Chapter 21 –– GeneralGeneral
 vent termination devices for Class IA liquids:
normally closed venting devices
pressure-vacuum (conservation vent)
typical pressure-vacuum vent
Chapter 21Chapter 21 –– GeneralGeneral
 vent termination devices for
Class IB and Class IC liquids
normally-closed venting devices
listed flame arresterslisted flame arresters
no vent termination devices
required for Class II or
Class III liquids
8
Chapter 21Chapter 21 –– GeneralGeneral
 protection from internal corrosion
 additional metal thickness
 approved protective coatings or linings
1.22
This tank failed at the
weld between the shell
and the tank bottom
due to corrosion.
Chapter 21Chapter 21 –– GeneralGeneral
 testing requirements
 Shop-built and site-built tanks must be
tested before being placed in service.
 use tank construction standard use tank construction standard
 listed tanks exempt
 Tightness Test (21.6)
 for site-built tanks, test above is
sufficient
 use water or air – 3 to 5 psig
Chapter 21Chapter 21 –– GeneralGeneral
 fire hazard analysis required
 fire & explosion hazards on the site
 local conditions
 threat from adjacent properties threat from adjacent properties
 environmental conditions
 fire protection systems where indicated
 emergency action plan
 training and drills
 inspection and maintenance
9
Chapter 21Chapter 21 –– GeneralGeneral
 overfill prevention procedures / systems
 required for tanks > 1,320 gal. (5,000 L)
storing Class I or Class II liquids
 aboveground tanks receiving / aboveground tanks receiving /
transferring Class I liquids from pipelines
or marine vessels must have written
procedures
Chapter 21Chapter 21 –– GeneralGeneral
 identification and security
 NFPA 704 placard
 unsupervised, isolated aboveground
tanks must be secured from tampering ortanks must be secured from tampering or
trespassing
Chapter 21Chapter 21 –– GeneralGeneral
 tanks in areas subject to floods must have
means to secure tank from displacement
Tanks after Hurricane Katrina
10
Ch. 22Ch. 22 –– Aboveground TanksAboveground Tanks
 covers tanks installed above grade,
at grade, below grade without backfill
Ch. 22Ch. 22 –– Aboveground TanksAboveground Tanks
 tank supports and foundation
 design to minimize excessive loading at
supports and to minimize uneven settling
 design for earthquakes design for earthquakes
 on ground or on supports of masonry,
concrete or steel
Ch. 22Ch. 22 –– Aboveground TanksAboveground Tanks
 location (siting) of aboveground tanks
 separation distance from
 nearest important building
near and far side of public way near and far side of public way
 property line that is or can be built upon
 shell-to-shell spacing
11
Ch. 22Ch. 22 –– Aboveground TanksAboveground Tanks
 factors that determine separation
 type of tank
floating roof
vertical w/ weak roof-to-shell seam
hori ontal or ertical ithhorizontal or vertical with
emergency relief vents*
Protected tank
 protection for the tank itself
 protection for exposed property
*predicated on maximum 2.5 psi overpressure
Ch. 22Ch. 22 –– Aboveground TanksAboveground Tanks
Liquid Table(s)
Class I, II, IIIA stable liquids
(up to 2.5 psi)
22.4.1.1(a) & 22.4.1.1(b)
Class I, II, IIIA stable liquids 22.4.1.3 & 22.4.1.1(b)
(>2.5 psi)
liquids w/ boil-over characteristics 22.4.1.4
unstable liquids 22.4.1.5 & 22.4.1.1(b)
Class IIIB stable liquids 22.4.1.6
Table 22.4.1.1 (a)Table 22.4.1.1 (a)
Tank Type Protection
Minimum Distance
Property Line Important Bldg
floating roof
for exposed property ½ Diameter 1/6 Diameter
none Diameter, 175’ max
vertical with
k f t
approved foam or inert
t (150’ )
½ Diameter 1/6 Diameter
weak roof-to-
shell seam
gas system (150’ max)
for exposed property 1 X Diameter 1/3 Diameter
none 2 X Diameter
(350’ max)
1/3 Diameter
tanks with
emergency
relief venting,
2.5 psi max
approved foam or inert
gas system (150” max)
½ X Table 22.4.1.1(b)
for exposed property 1 X Table 22.4.1.1(b)
none 2 X Table 22.4.1.1(b)
protected none ½ Table 22.4.1.1(b)
12
Table 22.4.1.1 (b)Table 22.4.1.1 (b)
Capacity, gal Property Line, ft
Important Bldg. or
Public Way ft (m)
< 275 5 5
276 – 750 10 5
751 – 12,000 15 5751 12,000 15 5
12,001 – 30,000 20 5
30,001 – 50,000 30 10
50,001 – 100,000 50 15
100,001 – 500,000 80 25
500,001 – 1,000,000 100 35
1,000,001 – 2,000,000 135 45
2,000,001 – 3,000,000 165 55
> 3,000,000 175 60
Other LiquidsOther Liquids
 other tables for:
 aboveground tanks, stable liquids,
pressure > 2.5 psig
 aboveground tanks, boil-over liquids aboveground tanks, boil over liquids
 aboveground tanks, unstable liquids
 aboveground tanks, Class IIIB liquids
Table 22.4.2.1Table 22.4.2.1
Table 22.4.2.1 — Shell to Shell Spacing
Fixed Roof & Horizontal
Diameter, ft. Floating Roof Tanks Class I /II Class IIIA
≤ 150 1/6 ∑ adjacent diameters 1/6 ∑ adjacent diameters
150 w/
remote
impounding
1/6 ∑ adjacent diameters
1/4 ∑ AD 1/6 ∑ AD
open dike 1/4 ∑ adjacent diameters 1/3 ∑ AD 1/4 ∑ AD
In no case is the separation allowed to be less than 3 ft.
13
Ch. 22Ch. 22 –– Aboveground TanksAboveground Tanks
Emergency relief venting:
A means to automatically
relieve excess pressure
inside a tank due to
exposure from an externalexposure from an external
fire.
Not intended for pressure
relief from internal
explosion or internal
overpressure.
Ch. 22Ch. 22 –– Aboveground TanksAboveground Tanks
 emergency relief venting
 tanks must have additional venting
capacity to prevent the tank from
exceeding 2.5 psig if exposed to fireg p g p
 can use floating roof, lifter roof, weak
roof-to-shell seam, loose-bolt cover, or
emergency vent device
14
Weak roof-to-shell seam design options
Emergency Vent
Ch. 22Ch. 22 –– Aboveground TanksAboveground Tanks
 emergency relief venting is required for:
 every compartment of a compartmented
tank
 Interstitial space of a secondary Interstitial space of a secondary
containment-type tank
 Exception: Tanks storing Class IIIB
liquids that exceed 285 bbl (11,900 gal)
and not located within the diked area or
drainage path of tanks storing Class I or
Class II liquids.
15
Ch. 22Ch. 22 –– Aboveground TanksAboveground Tanks
 spill control – general
 tanks holding Class I, II, or IIIA liquids
must prevent accidental release from
endangering important facilities,
adjoining property, and waterwaysj g p p y, y
 remote impounding
 impounding around tanks by diking
 combined remote impounding and
diking
 closed-top diking
 secondary containment tanks
Remote ImpoundingRemote Impounding
50 ft min
100,000 gal
1% slope
for 50 ft
50 ft
min
100,000 gal
Impounding byImpounding by DikingDiking
16
Impounding byImpounding by DikingDiking
Ch. 22Ch. 22 -- Aboveground TanksAboveground Tanks
 spill control – diking
 1% slope from tank to dike wall for 50 ft.
 dike capacity = the greatest volume of
liquid that can be released from the largestqu d t at ca be e eased o t e a gest
tank (overflow point)
 local law might require more
 capacity calculated by deducting from
gross volume of diked area the volume of
all enclosed tanks below height of dike wall,
except for the largest tank
Ch. 23Ch. 23 -- Underground TanksUnderground Tanks
1.48
17
Ch. 23Ch. 23 -- Underground TanksUnderground Tanks
 general installation requirements
 must be installed in accordance with
manufacturer’s instructions
 excavation must not undermine excavation must not undermine
foundations or footings of existing
structures
 tanks must not be damaged during
delivery, unloading, or placement into the
excavation
Ch. 23Ch. 23 -- Underground TanksUnderground Tanks
 tank location
 tank must be situated, with respect to
existing foundations, footings, and
supports, so that loads are notpp
transmitted to the tank itself
Basement or Pit Property Line
Class I 1 ft 3 ft
Class II 1 ft 1 ft
18
Ch. 23Ch. 23 -- Underground TanksUnderground Tanks
 top cover where tank is not subject to
vehicle traffic
 24 in. of clean backfill, or
 12 in. of compacted backfill plus
4 in. minimum slab of reinforced concrete
Ch. 23Ch. 23 -- Underground TanksUnderground Tanks
 top cover where tank IS subject to vehicle
traffic
 36 in. of clean backfill, or
 18 in. min. of compacted backfill plus
6 in. min. slab of reinforced concrete
 18 in. min. of compacted backfill plus
8 in. min. slab of asphalt/aggregate
concrete
 top pad must extend at least 12 in.
beyond the footprint of the tank
19
Ch. 23Ch. 23 -- Underground TanksUnderground Tanks
 maximum burial depth
 as specified by the tank manufacturer
 consult tank manufacturer about
necessary reinforcing if:necessary reinforcing if:
 burial depth exceeds diameter of tank
 pressure at bottom of tank will
exceed 10 psi
 specific gravity of the liquid stored must
be considered as a design factor
Ch. 23Ch. 23 -- Underground TanksUnderground Tanks
 normal (breather) venting
 sufficient capacity to prevent blowback of
vapor or liquid at the fill opening while the
tank is being filledg
 size vent pipe per Table 23.5.2
 minimum 1¼ in. (32 mm)
 based on maximum flowrate
 lengths of pipe runs to 200 ft.
Ch. 23Ch. 23 -- Underground TanksUnderground Tanks
 external corrosion protection
 a properly engineered, installed, and
maintained cathodic protection system
 approved or listed corrosion-resistant approved or listed corrosion resistant
materials or systems.
 type of protection used based on
corrosion history of the area and
judgment of a qualified engineer
20
Ch. 23Ch. 23 -- Underground TanksUnderground Tanks
 tank openings other than vents
 connections must be liquid & vapor tight
 gauge openings must have liquid & vapor
tight caps or coverstight caps or covers
 covers kept closed when not in use
 inside building, protect each opening
against liquid overflow and vapor release
 use a spring-loaded check valve or
other approved device
Ch. 23Ch. 23 -- Underground TanksUnderground Tanks
 tank openings other than vents
 fill and discharge lines can enter tank
only through the top
 slope fill lines toward the tank slope fill lines toward the tank
 tanks for Class I liquids with a capacity
> 1,000 gal. must have a tight fill device
for connecting the fill hose to the tank
Ch. 23Ch. 23 -- Underground TanksUnderground Tanks
 see Section 23.14 for requirements
 tanks must be anchored so that they
cannot float out of the ground when
subjected to maximum groundwater levelj g
or flood stage
21
NFPA 30A, Table 4.3.2.4NFPA 30A, Table 4.3.2.4
22
Questions??Questions??
Contact InformationContact Information
Bob Benedetti
 Telephone: 617-984-7433
617-571-8494 (cell)
 Telefax: 617-984-7110
 E-Mail: bbenedetti@nfpa.org
Table 4.3.2.4 from NFPA 30A-2008, Code for Motor Fuel
Dispensing Facilities and Repair Garages
Exhibit II.4.3 from
Flammable and Combustible Liquids Code Handbook,
Seventh Edition
Table 22.4.1.1(a) Location of Aboveground Storage Tanks Storing Stable Liquids — Internal Pressure Not to
Exceed a Gauge Pressure of 2.5 psi (17 kPa)
Minimum Distance (ft)
Type of Tank Protection From Property Line That Is
or Can Be Built Upon,
Including the Opposite Side
of a Public Waya
From Nearest Side
of Any Public Way
or from Nearest
Important Building
on the Same
Propertya
Floating roof Protection for exposuresb ½ × diameter of tank 1
/6 × diameter of tank
None Diameter of tank but need not
exceed 175 ft
1
/6 × diameter of tank
Vertical with weak roof-to-
shell seam
Approved foam or inerting
systemc on tanks not exceeding
150 ft in diameterd
½ × diameter of tank 1
/6 × diameter of tank
Protection for exposuresb Diameter of tank 1
/3 × diameter of tank
None 2 × diameter of tank but need
not exceed 350 ft
1
/3 × diameter of tank
Horizontal and vertical tanks
with emergency relief
venting to limit pressures to
2.5 psi (gauge pressure of
17 kPa)
Approved inerting systemb on
the tank or approved foam
system on vertical tanks
½ × value in Table 22.4.1.1(b) ½ × value in Table
22.4.1.1(b)
Protection for exposuresb Value in Table 22.4.1.1(b) Value in Table
22.4.1.1(b)
None 2 × value in Table 22.4.1.1(b) Value in Table
22.4.1.1(b)
Protected aboveground tank None ½ × value in Table 22.4.1.1(b) ½ × value in Table
22.4.1.1(b)
For SI units, 1 ft = 0.3 m.
aThe minimum distance cannot be less than 5 ft (1.5 m).
bSee definition 3.3.42, Protection for Exposures.
cSee NFPA 69, Standard on Explosion Prevention Systems.
dFor tanks over 150 ft (45 m) in diameter, use “Protection for Exposures” or “None,” as applicable.
Table 22.4.1.1(b) Reference Table for Use with Tables 22.4.1.1(a), 22.4.1.3, and 22.4.1.5
Minimum Distance (ft)
Tank Capacity (gal) From Property Line That Is or Can Be Built
Upon, Including the Opposite Side of a
Public Way
From Nearest Side of Any Public Way or
from Nearest Important Building on the
Same Property
275 or less 5 5
276 to 750 10 5
751 to 12,000 15 5
12,001 to 30,000 20 5
30,001 to 50,000 30 10
50,001 to 100,000 50 15
100,001 to 500,000 80 25
500,001 to 1,000,000 100 35
1,000,001 to 2,000,000 135 45
2,000,001 to 3,000,000 165 55
3,000,001 or more 175 60
For SI units, 1 ft = 0.3 m; 1 gal = 3.8 L.
Table 22.4.1.5 Location of Aboveground Storage Tanks Storing Unstable Liquids
Minimum Distance (ft)
Type of Tank Protection From Property Line
that Is or Can Be Built
Upon, Including the
Opposite Side of a
Public Way
From Nearest Side of
Any Public Way or from
Nearest Important
Building on the Same
Propertya
Horizontal and vertical tanks with
emergency relief venting to permit
pressure not in excess of a gauge
pressure of 2.5 psi (17 kPa)
Tank protected with any one
of the following: approved
water spray, approved
inerting,a approved insulation
and refrigeration, approved
barricade
Value in Table
22.4.1.1(b) but not less
than 25 ft
Not less than 25 ft
Protection for exposuresb 2½ × value in Table
22.4.1.1(b) but not less
than 50 ft
Not less than 50 ft
None 5 × value in Table
22.4.1.1(b) but not less
than 100 ft
Not less than 100 ft
Horizontal and vertical tanks with
emergency relief venting to permit
pressure over a gauge pressure of
2.5 psi (17 kPa)
Tank protected with any one
of the following: approved
water spray, approved
inerting,a approved insulation
and refrigeration, approved
barricade
2 × value in Table
22.4.1.1(b) but not less
than 50 ft
Not less than 50 ft
Protection for exposuresb 4 × value in Table
22.4.1.1(b) but not less
than 100 ft
Not less than 100 ft
None 8 × value in Table
22.4.1.1(b) but not less
than 150 ft
Not less than 150 ft
For SI units, 1 ft = 0.3 m.
aSee NFPA 69, Standard on Explosion Prevention Systems.
bSee definition 3.3.42, Protection for Exposures.
Table 22.4.2.1 Minimum Shell-to-Shell Spacing of Aboveground Storage Tanks
Fixed or Horizontal Tanks
Tank Diameter Floating Roof Tanks Class I or II Liquids Class IIIA Liquids
All tanks not over 150 ft (45 m)
in diameter
1
/6 × sum of adjacent tank
diameters but not less than
3 ft (0.9 m)
1/6 × sum of adjacent tank
diameters but not less than
3 ft (0.9 m)
1
/6 × sum of adjacent tank
diameters but not less than
3 ft (0.9 m)
Tanks larger than 150 ft (45 m)
in diameter:
If remote impounding is
provided in accordance with
22.11.1
1
/6 × sum of adjacent tank
diameters
¼ × sum of adjacent tank
diameters
1
/6 × sum of adjacent tank
diameters
If open diking is provided in
accordance with 22.11.2
¼ × sum of adjacent tank
diameters
1
/3 × sum of adjacent tank
diameters
¼ × sum of adjacent tank
diameters
Case Study No. 1
Separation Distances & Diking Requirements
Verify that the small bulk plant shown on the next page complies with the
minimum separation distance provisions of NFPA 30, Flammable and Combustible
Liquids Code. All four tanks are horizontal and equipped with emergency relief
venting to limit pressures to 2.5 psig. Protection for exposed properties ia
assumed. Each tank has a capacity of 20,000 gal (25,700 L). The right hand
property line coincides with the near side of the public road.
A. Determine the minimum distances required from:
1. The gasoline tank to the property line adjoining the vacant lot.
2. The gasoline tanks to the near side and opposite side of the street.
3. The tank storing No. 1 fuel oil to the loading rack.
4. The tank storing No. 1 fuel oil to the office building.
5. The tank storing No. 2 fuel oil to the property line adjacent to the
warehouse.
B. Determine if the facility meets the spill control requirements of NFPA 30.
The area of the interior of the dike is 60 ft. by 40 ft. and the height of the
dike wall, measured at the interior toe, is 12 in. The steel tank supports
are 12 in. high at the lowest point of the saddles and can be ignored in the
calculation of dike capacity.
Case Study No. 1
Separation Distances & Diking Requirements
Case Study No. 2
Separation Distances & Diking Requirements
Evaluate site plans for the process plant depicted on the next page and verify
compliance with the minimum separation distance provisions of NFPA 30,
Flammable and Combustible Liquids Code.
Tanks #1 and #2 are vertical fixed roof tanks with weak roof-to-shell seams and
are 25 ft. in diameter and 30 ft. high. Tank #1 contains 100,000 gal of toluene,
a stable Class I liquid. Tank #2 contains 100,000 gal of xylene, also a stable
Class I liquid.
Tank #3 is a vertical fixed roof tank with emergency relief venting to permit
internal pressure to rise no greater than 2.5 psig. This tank is 20 ft. in diameter
and 30 ft. high. It contains 70,000 gal of styrene, which is considered an
unstable liquid. The tank is insulated and protected with a water spray system.
The process building houses process vessels. The wall of the process building
facing the adjacent property is a blank, 2-hour rated fire wall. The right hand
property line coincides with the near side of the street.
A. Determine the required distance from:
1. The process building to the property line.
2. Tank #3 to the property line and to the process building.
3. The tanks to the near side of the street.
4. The tanks to the far side of the street.
5. Tank #1 to the process building.
6. One tank to another, that is, the shell-to-shell spacing.
B. Determine if the facility meets the spill control requirements of NFPA 30.
The area of the interior of the dike is 50 ft. by 80 ft. and the height of the
dike wall, measured at the interior toe, is 18 in. high.
Case Study No. 2
Separation Distances & Diking Requirements

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2011 02-22-nfpa-30-tank-storage-workbook

  • 1. NFPA 30-2008: Basic Requirements for Storage Tanks New York City Metro Chapter Society of Fire Protection Engineers New York, NY — February 22, 2011
  • 2. 1 NFPA 30, Flammable andNFPA 30, Flammable and Combustible Liquids CodeCombustible Liquids Code StorageStorage TanksTanks New York City Metro Chapter Society of Fire protection Engineers February 22, 2011 The BasicsThe Basics  What is a flammable liquid?  Fundamental hazardous property of fl bl d b tibl li idflammable and combustible liquids is:  their ability to produce ignitible vapors PropertiesProperties  vapor pressure & boiling point  flash point  temperature at which vapors above liquid's surface can be ignitedliquid s surface can be ignited  fire point  temperature at which liquid will ignite & sustain fire
  • 3. 2 PropertiesProperties  autoignition temperature  vapor-air density  liquid density  water miscibility water miscibility  water miscible liquids are a fire fighting challenge PropertiesProperties Vapor Boiling Evaporation Flash Pressure Point Rate Point ClassificationClassification Class Flash Point Boiling Point IA < 73°F (22.8°C) < 100°F (37.8°C) IB < 73°F (22.8°C) ≥ 100°F (37.8°C) IC ≥ 73°F – 100 °F (≥22.8 - 37.8°C) II >100°F - <140°F (>60 - <37.8°C) ) III ≥ 140°F (≥ 60°C) IIIA ≥ 140°F - < 200°F (≥60°C - < 93°C) IIIB >200°F (> 93°C)
  • 4. 3 NFPA 30 Reorganized in 2008NFPA 30 Reorganized in 2008 Old Chapters 1 - 3 Administrative 4 Tank Storage 5 Piping New Chapter Groups 1 - 4 Administrative 5 - 8 General Requirements 9 - 16 Container Storage 6 Container Storage 7 Operations 8 Electrical 17 - 20 Operations 21 - 26 Tank Storage 27 - 29 Piping, Bulk Transfer Bulk Storage TanksBulk Storage Tanks 1 - 4 Administrative 5 - 8 General Requirements 21 Requirements for All Tanks 22 Aboveground TanksRequirements 9 - 16 Container Storage 17 - 20 Operations 21 - 26 Tank Storage 27 - 29 Piping, Bulk Transfer 22 Aboveground Tanks 23 Underground Tanks 24 Storage Tank Bldgs. 25 Storage Tank Vaults 26 Reserved Types of Storage TanksTypes of Storage Tanks single wall double wall closed-top dike fire resistant or protected
  • 5. 4 Chapter 21Chapter 21 –– GeneralGeneral  applies to storage of flammable and combustible liquids in fixed tanks exceeding 60 gal. (230L) portable tanks and IBC’S > 793 gal. (3,000 L) portable tanks connected to fixed piping not used for processing Chapter 21Chapter 21 –– GeneralGeneral  basic design requirements tank can be of any shape, size or type must be constructed per recognized engineering standardsengineering standards aboveground tanks cannot be used as underground tanks nor vice versa Chapter 21Chapter 21 –– GeneralGeneral  materials of construction recognized engineering standards for the material of construction being used steel or other approved noncombustiblesteel or other approved noncombustible material must be compatible with liquid stored can be lined, if necessary special engineering required if specific gravity of liquid > 1.0
  • 6. 5 Chapter 21Chapter 21 –– GeneralGeneral  combustible materials of construction permitted: underground where required by liquid propertieswhere required by liquid properties Class IIIB liquids:  outside aboveground where not exposed to a spill/leak of Class I or Class II liquid.  inside a building protected by an automatic fire-extinguishing system. Chapter 21Chapter 21 –– GeneralGeneral  common design standards API Standard 650, Welded Steel Tanks UL 58, Underground Tanks UL 80, Steel Tanks for Oil Burner FuelUL 80, Steel Tanks for Oil Burner Fuel UL 142, Steel Aboveground Tanks UL 1316, FGRP Underground Storage Tanks UL 1746, External Corrosion Protection Systems for Steel Underground Tanks UL 2080, Fire Resistant Tanks UL 2085, Protected Aboveground Tanks 1.14 Chapter 21Chapter 21 –– GeneralGeneral  maximum operating pressures for ambient pressure tanks 0.5 psi gauge for vertical cone roof tanks 1.0 psi gauge, if designed to Appendix F of API Standard 650 1.0 psi gauge for horizontal cylindrical or rectangular tanks
  • 7. 6 Chapter 21Chapter 21 –– GeneralGeneral  maximum operating pressures for low pressure tanks: 1.0 to 15 psi  API 620, Large, Welded, Low-Pressure, Storage Tanks  ASME Code for Unfired Pressure Vessels, Section VIII, Division 1 Chapter 21Chapter 21 –– GeneralGeneral  maximum operating pressures for pressure vessels: > 15 psi  ASME Code for Unfired Pressure Vessels, Section VIII, Division 1 or 2 Chapter 21Chapter 21 –– GeneralGeneral vent must prevent vacuum or pressure that: can distort the roof of a cone roof tank can exceed the design pressure of the tank  maximum rate of flow in or out maximum rate of flow, in or out  atmospheric or temperature changes size vent per API 2000 or approved standard min 1 ¼ in. (32 mm) or largest connection.
  • 8. 7 Chapter 21Chapter 21 –– GeneralGeneral  vent termination devices for Class IA liquids: normally closed venting devices pressure-vacuum (conservation vent) typical pressure-vacuum vent Chapter 21Chapter 21 –– GeneralGeneral  vent termination devices for Class IB and Class IC liquids normally-closed venting devices listed flame arresterslisted flame arresters no vent termination devices required for Class II or Class III liquids
  • 9. 8 Chapter 21Chapter 21 –– GeneralGeneral  protection from internal corrosion  additional metal thickness  approved protective coatings or linings 1.22 This tank failed at the weld between the shell and the tank bottom due to corrosion. Chapter 21Chapter 21 –– GeneralGeneral  testing requirements  Shop-built and site-built tanks must be tested before being placed in service.  use tank construction standard use tank construction standard  listed tanks exempt  Tightness Test (21.6)  for site-built tanks, test above is sufficient  use water or air – 3 to 5 psig Chapter 21Chapter 21 –– GeneralGeneral  fire hazard analysis required  fire & explosion hazards on the site  local conditions  threat from adjacent properties threat from adjacent properties  environmental conditions  fire protection systems where indicated  emergency action plan  training and drills  inspection and maintenance
  • 10. 9 Chapter 21Chapter 21 –– GeneralGeneral  overfill prevention procedures / systems  required for tanks > 1,320 gal. (5,000 L) storing Class I or Class II liquids  aboveground tanks receiving / aboveground tanks receiving / transferring Class I liquids from pipelines or marine vessels must have written procedures Chapter 21Chapter 21 –– GeneralGeneral  identification and security  NFPA 704 placard  unsupervised, isolated aboveground tanks must be secured from tampering ortanks must be secured from tampering or trespassing Chapter 21Chapter 21 –– GeneralGeneral  tanks in areas subject to floods must have means to secure tank from displacement Tanks after Hurricane Katrina
  • 11. 10 Ch. 22Ch. 22 –– Aboveground TanksAboveground Tanks  covers tanks installed above grade, at grade, below grade without backfill Ch. 22Ch. 22 –– Aboveground TanksAboveground Tanks  tank supports and foundation  design to minimize excessive loading at supports and to minimize uneven settling  design for earthquakes design for earthquakes  on ground or on supports of masonry, concrete or steel Ch. 22Ch. 22 –– Aboveground TanksAboveground Tanks  location (siting) of aboveground tanks  separation distance from  nearest important building near and far side of public way near and far side of public way  property line that is or can be built upon  shell-to-shell spacing
  • 12. 11 Ch. 22Ch. 22 –– Aboveground TanksAboveground Tanks  factors that determine separation  type of tank floating roof vertical w/ weak roof-to-shell seam hori ontal or ertical ithhorizontal or vertical with emergency relief vents* Protected tank  protection for the tank itself  protection for exposed property *predicated on maximum 2.5 psi overpressure Ch. 22Ch. 22 –– Aboveground TanksAboveground Tanks Liquid Table(s) Class I, II, IIIA stable liquids (up to 2.5 psi) 22.4.1.1(a) & 22.4.1.1(b) Class I, II, IIIA stable liquids 22.4.1.3 & 22.4.1.1(b) (>2.5 psi) liquids w/ boil-over characteristics 22.4.1.4 unstable liquids 22.4.1.5 & 22.4.1.1(b) Class IIIB stable liquids 22.4.1.6 Table 22.4.1.1 (a)Table 22.4.1.1 (a) Tank Type Protection Minimum Distance Property Line Important Bldg floating roof for exposed property ½ Diameter 1/6 Diameter none Diameter, 175’ max vertical with k f t approved foam or inert t (150’ ) ½ Diameter 1/6 Diameter weak roof-to- shell seam gas system (150’ max) for exposed property 1 X Diameter 1/3 Diameter none 2 X Diameter (350’ max) 1/3 Diameter tanks with emergency relief venting, 2.5 psi max approved foam or inert gas system (150” max) ½ X Table 22.4.1.1(b) for exposed property 1 X Table 22.4.1.1(b) none 2 X Table 22.4.1.1(b) protected none ½ Table 22.4.1.1(b)
  • 13. 12 Table 22.4.1.1 (b)Table 22.4.1.1 (b) Capacity, gal Property Line, ft Important Bldg. or Public Way ft (m) < 275 5 5 276 – 750 10 5 751 – 12,000 15 5751 12,000 15 5 12,001 – 30,000 20 5 30,001 – 50,000 30 10 50,001 – 100,000 50 15 100,001 – 500,000 80 25 500,001 – 1,000,000 100 35 1,000,001 – 2,000,000 135 45 2,000,001 – 3,000,000 165 55 > 3,000,000 175 60 Other LiquidsOther Liquids  other tables for:  aboveground tanks, stable liquids, pressure > 2.5 psig  aboveground tanks, boil-over liquids aboveground tanks, boil over liquids  aboveground tanks, unstable liquids  aboveground tanks, Class IIIB liquids Table 22.4.2.1Table 22.4.2.1 Table 22.4.2.1 — Shell to Shell Spacing Fixed Roof & Horizontal Diameter, ft. Floating Roof Tanks Class I /II Class IIIA ≤ 150 1/6 ∑ adjacent diameters 1/6 ∑ adjacent diameters 150 w/ remote impounding 1/6 ∑ adjacent diameters 1/4 ∑ AD 1/6 ∑ AD open dike 1/4 ∑ adjacent diameters 1/3 ∑ AD 1/4 ∑ AD In no case is the separation allowed to be less than 3 ft.
  • 14. 13 Ch. 22Ch. 22 –– Aboveground TanksAboveground Tanks Emergency relief venting: A means to automatically relieve excess pressure inside a tank due to exposure from an externalexposure from an external fire. Not intended for pressure relief from internal explosion or internal overpressure. Ch. 22Ch. 22 –– Aboveground TanksAboveground Tanks  emergency relief venting  tanks must have additional venting capacity to prevent the tank from exceeding 2.5 psig if exposed to fireg p g p  can use floating roof, lifter roof, weak roof-to-shell seam, loose-bolt cover, or emergency vent device
  • 15. 14 Weak roof-to-shell seam design options Emergency Vent Ch. 22Ch. 22 –– Aboveground TanksAboveground Tanks  emergency relief venting is required for:  every compartment of a compartmented tank  Interstitial space of a secondary Interstitial space of a secondary containment-type tank  Exception: Tanks storing Class IIIB liquids that exceed 285 bbl (11,900 gal) and not located within the diked area or drainage path of tanks storing Class I or Class II liquids.
  • 16. 15 Ch. 22Ch. 22 –– Aboveground TanksAboveground Tanks  spill control – general  tanks holding Class I, II, or IIIA liquids must prevent accidental release from endangering important facilities, adjoining property, and waterwaysj g p p y, y  remote impounding  impounding around tanks by diking  combined remote impounding and diking  closed-top diking  secondary containment tanks Remote ImpoundingRemote Impounding 50 ft min 100,000 gal 1% slope for 50 ft 50 ft min 100,000 gal Impounding byImpounding by DikingDiking
  • 17. 16 Impounding byImpounding by DikingDiking Ch. 22Ch. 22 -- Aboveground TanksAboveground Tanks  spill control – diking  1% slope from tank to dike wall for 50 ft.  dike capacity = the greatest volume of liquid that can be released from the largestqu d t at ca be e eased o t e a gest tank (overflow point)  local law might require more  capacity calculated by deducting from gross volume of diked area the volume of all enclosed tanks below height of dike wall, except for the largest tank Ch. 23Ch. 23 -- Underground TanksUnderground Tanks 1.48
  • 18. 17 Ch. 23Ch. 23 -- Underground TanksUnderground Tanks  general installation requirements  must be installed in accordance with manufacturer’s instructions  excavation must not undermine excavation must not undermine foundations or footings of existing structures  tanks must not be damaged during delivery, unloading, or placement into the excavation Ch. 23Ch. 23 -- Underground TanksUnderground Tanks  tank location  tank must be situated, with respect to existing foundations, footings, and supports, so that loads are notpp transmitted to the tank itself Basement or Pit Property Line Class I 1 ft 3 ft Class II 1 ft 1 ft
  • 19. 18 Ch. 23Ch. 23 -- Underground TanksUnderground Tanks  top cover where tank is not subject to vehicle traffic  24 in. of clean backfill, or  12 in. of compacted backfill plus 4 in. minimum slab of reinforced concrete Ch. 23Ch. 23 -- Underground TanksUnderground Tanks  top cover where tank IS subject to vehicle traffic  36 in. of clean backfill, or  18 in. min. of compacted backfill plus 6 in. min. slab of reinforced concrete  18 in. min. of compacted backfill plus 8 in. min. slab of asphalt/aggregate concrete  top pad must extend at least 12 in. beyond the footprint of the tank
  • 20. 19 Ch. 23Ch. 23 -- Underground TanksUnderground Tanks  maximum burial depth  as specified by the tank manufacturer  consult tank manufacturer about necessary reinforcing if:necessary reinforcing if:  burial depth exceeds diameter of tank  pressure at bottom of tank will exceed 10 psi  specific gravity of the liquid stored must be considered as a design factor Ch. 23Ch. 23 -- Underground TanksUnderground Tanks  normal (breather) venting  sufficient capacity to prevent blowback of vapor or liquid at the fill opening while the tank is being filledg  size vent pipe per Table 23.5.2  minimum 1¼ in. (32 mm)  based on maximum flowrate  lengths of pipe runs to 200 ft. Ch. 23Ch. 23 -- Underground TanksUnderground Tanks  external corrosion protection  a properly engineered, installed, and maintained cathodic protection system  approved or listed corrosion-resistant approved or listed corrosion resistant materials or systems.  type of protection used based on corrosion history of the area and judgment of a qualified engineer
  • 21. 20 Ch. 23Ch. 23 -- Underground TanksUnderground Tanks  tank openings other than vents  connections must be liquid & vapor tight  gauge openings must have liquid & vapor tight caps or coverstight caps or covers  covers kept closed when not in use  inside building, protect each opening against liquid overflow and vapor release  use a spring-loaded check valve or other approved device Ch. 23Ch. 23 -- Underground TanksUnderground Tanks  tank openings other than vents  fill and discharge lines can enter tank only through the top  slope fill lines toward the tank slope fill lines toward the tank  tanks for Class I liquids with a capacity > 1,000 gal. must have a tight fill device for connecting the fill hose to the tank Ch. 23Ch. 23 -- Underground TanksUnderground Tanks  see Section 23.14 for requirements  tanks must be anchored so that they cannot float out of the ground when subjected to maximum groundwater levelj g or flood stage
  • 22. 21 NFPA 30A, Table 4.3.2.4NFPA 30A, Table 4.3.2.4
  • 23. 22 Questions??Questions?? Contact InformationContact Information Bob Benedetti  Telephone: 617-984-7433 617-571-8494 (cell)  Telefax: 617-984-7110  E-Mail: bbenedetti@nfpa.org
  • 24. Table 4.3.2.4 from NFPA 30A-2008, Code for Motor Fuel Dispensing Facilities and Repair Garages
  • 25. Exhibit II.4.3 from Flammable and Combustible Liquids Code Handbook, Seventh Edition
  • 26. Table 22.4.1.1(a) Location of Aboveground Storage Tanks Storing Stable Liquids — Internal Pressure Not to Exceed a Gauge Pressure of 2.5 psi (17 kPa) Minimum Distance (ft) Type of Tank Protection From Property Line That Is or Can Be Built Upon, Including the Opposite Side of a Public Waya From Nearest Side of Any Public Way or from Nearest Important Building on the Same Propertya Floating roof Protection for exposuresb ½ × diameter of tank 1 /6 × diameter of tank None Diameter of tank but need not exceed 175 ft 1 /6 × diameter of tank Vertical with weak roof-to- shell seam Approved foam or inerting systemc on tanks not exceeding 150 ft in diameterd ½ × diameter of tank 1 /6 × diameter of tank Protection for exposuresb Diameter of tank 1 /3 × diameter of tank None 2 × diameter of tank but need not exceed 350 ft 1 /3 × diameter of tank Horizontal and vertical tanks with emergency relief venting to limit pressures to 2.5 psi (gauge pressure of 17 kPa) Approved inerting systemb on the tank or approved foam system on vertical tanks ½ × value in Table 22.4.1.1(b) ½ × value in Table 22.4.1.1(b) Protection for exposuresb Value in Table 22.4.1.1(b) Value in Table 22.4.1.1(b) None 2 × value in Table 22.4.1.1(b) Value in Table 22.4.1.1(b) Protected aboveground tank None ½ × value in Table 22.4.1.1(b) ½ × value in Table 22.4.1.1(b) For SI units, 1 ft = 0.3 m. aThe minimum distance cannot be less than 5 ft (1.5 m). bSee definition 3.3.42, Protection for Exposures. cSee NFPA 69, Standard on Explosion Prevention Systems. dFor tanks over 150 ft (45 m) in diameter, use “Protection for Exposures” or “None,” as applicable. Table 22.4.1.1(b) Reference Table for Use with Tables 22.4.1.1(a), 22.4.1.3, and 22.4.1.5 Minimum Distance (ft) Tank Capacity (gal) From Property Line That Is or Can Be Built Upon, Including the Opposite Side of a Public Way From Nearest Side of Any Public Way or from Nearest Important Building on the Same Property 275 or less 5 5 276 to 750 10 5 751 to 12,000 15 5 12,001 to 30,000 20 5 30,001 to 50,000 30 10 50,001 to 100,000 50 15 100,001 to 500,000 80 25 500,001 to 1,000,000 100 35 1,000,001 to 2,000,000 135 45 2,000,001 to 3,000,000 165 55 3,000,001 or more 175 60 For SI units, 1 ft = 0.3 m; 1 gal = 3.8 L.
  • 27. Table 22.4.1.5 Location of Aboveground Storage Tanks Storing Unstable Liquids Minimum Distance (ft) Type of Tank Protection From Property Line that Is or Can Be Built Upon, Including the Opposite Side of a Public Way From Nearest Side of Any Public Way or from Nearest Important Building on the Same Propertya Horizontal and vertical tanks with emergency relief venting to permit pressure not in excess of a gauge pressure of 2.5 psi (17 kPa) Tank protected with any one of the following: approved water spray, approved inerting,a approved insulation and refrigeration, approved barricade Value in Table 22.4.1.1(b) but not less than 25 ft Not less than 25 ft Protection for exposuresb 2½ × value in Table 22.4.1.1(b) but not less than 50 ft Not less than 50 ft None 5 × value in Table 22.4.1.1(b) but not less than 100 ft Not less than 100 ft Horizontal and vertical tanks with emergency relief venting to permit pressure over a gauge pressure of 2.5 psi (17 kPa) Tank protected with any one of the following: approved water spray, approved inerting,a approved insulation and refrigeration, approved barricade 2 × value in Table 22.4.1.1(b) but not less than 50 ft Not less than 50 ft Protection for exposuresb 4 × value in Table 22.4.1.1(b) but not less than 100 ft Not less than 100 ft None 8 × value in Table 22.4.1.1(b) but not less than 150 ft Not less than 150 ft For SI units, 1 ft = 0.3 m. aSee NFPA 69, Standard on Explosion Prevention Systems. bSee definition 3.3.42, Protection for Exposures. Table 22.4.2.1 Minimum Shell-to-Shell Spacing of Aboveground Storage Tanks Fixed or Horizontal Tanks Tank Diameter Floating Roof Tanks Class I or II Liquids Class IIIA Liquids All tanks not over 150 ft (45 m) in diameter 1 /6 × sum of adjacent tank diameters but not less than 3 ft (0.9 m) 1/6 × sum of adjacent tank diameters but not less than 3 ft (0.9 m) 1 /6 × sum of adjacent tank diameters but not less than 3 ft (0.9 m) Tanks larger than 150 ft (45 m) in diameter: If remote impounding is provided in accordance with 22.11.1 1 /6 × sum of adjacent tank diameters ¼ × sum of adjacent tank diameters 1 /6 × sum of adjacent tank diameters If open diking is provided in accordance with 22.11.2 ¼ × sum of adjacent tank diameters 1 /3 × sum of adjacent tank diameters ¼ × sum of adjacent tank diameters
  • 28. Case Study No. 1 Separation Distances & Diking Requirements Verify that the small bulk plant shown on the next page complies with the minimum separation distance provisions of NFPA 30, Flammable and Combustible Liquids Code. All four tanks are horizontal and equipped with emergency relief venting to limit pressures to 2.5 psig. Protection for exposed properties ia assumed. Each tank has a capacity of 20,000 gal (25,700 L). The right hand property line coincides with the near side of the public road. A. Determine the minimum distances required from: 1. The gasoline tank to the property line adjoining the vacant lot. 2. The gasoline tanks to the near side and opposite side of the street. 3. The tank storing No. 1 fuel oil to the loading rack. 4. The tank storing No. 1 fuel oil to the office building. 5. The tank storing No. 2 fuel oil to the property line adjacent to the warehouse. B. Determine if the facility meets the spill control requirements of NFPA 30. The area of the interior of the dike is 60 ft. by 40 ft. and the height of the dike wall, measured at the interior toe, is 12 in. The steel tank supports are 12 in. high at the lowest point of the saddles and can be ignored in the calculation of dike capacity.
  • 29. Case Study No. 1 Separation Distances & Diking Requirements
  • 30. Case Study No. 2 Separation Distances & Diking Requirements Evaluate site plans for the process plant depicted on the next page and verify compliance with the minimum separation distance provisions of NFPA 30, Flammable and Combustible Liquids Code. Tanks #1 and #2 are vertical fixed roof tanks with weak roof-to-shell seams and are 25 ft. in diameter and 30 ft. high. Tank #1 contains 100,000 gal of toluene, a stable Class I liquid. Tank #2 contains 100,000 gal of xylene, also a stable Class I liquid. Tank #3 is a vertical fixed roof tank with emergency relief venting to permit internal pressure to rise no greater than 2.5 psig. This tank is 20 ft. in diameter and 30 ft. high. It contains 70,000 gal of styrene, which is considered an unstable liquid. The tank is insulated and protected with a water spray system. The process building houses process vessels. The wall of the process building facing the adjacent property is a blank, 2-hour rated fire wall. The right hand property line coincides with the near side of the street. A. Determine the required distance from: 1. The process building to the property line. 2. Tank #3 to the property line and to the process building. 3. The tanks to the near side of the street. 4. The tanks to the far side of the street. 5. Tank #1 to the process building. 6. One tank to another, that is, the shell-to-shell spacing. B. Determine if the facility meets the spill control requirements of NFPA 30. The area of the interior of the dike is 50 ft. by 80 ft. and the height of the dike wall, measured at the interior toe, is 18 in. high.
  • 31. Case Study No. 2 Separation Distances & Diking Requirements