This document provides an overview of Yamaha's manufacturing plant. It details Yamaha's founding date and president, as well as its major product lines which include motorcycles, boats, engines, and other vehicles and machinery. The plant layout includes administrative areas, shops for casting, treatment, machine work, and plating. It also explains key engine parts like the cylinder head, spark plug, rocker arm, cylinder liner, cylinder block, piston, connecting rod, crankshaft, flywheel, and sump tank. Heat engines are defined as converting heat from fuel combustion into mechanical work.

1. YAMAHA MANUFACTURING
PLANT

2. YAMAHA OVERVIEW
Founded - July 1, 1955
President - Takashi Kajikawa
Employees(Consolidated)48,850(December31,2011)
Parent: 9,019 (December 31, 2011)

3. MAJOR PRODUCT & SERVICES
•
•
Manufacture and sales of
motorcycles, scooters, electro-hybrid
bicycles, boats, sail boats, Water
Vehicles, pools, utility boats, fishing
boats, outboard motors, diesel engines, 4-wheel
ATVs, side-by-side vehicles, racing karts, golf
cars, multi-purpose engines, generators.
Water pumps, snowmobiles, small-sized snow
throwers, automotive engines, intelligent
machinery, industrial-use remote control
helicopters, electrical power units for
wheelchairs, helmets. Biotechnological
production,

4. DETAILS OF PLANT
Administrative Block.
 Casting Die Shop.
 Alodine Treatment Plant.
 Paint Shop.
 Machine Shop
 Copper Plating.
 Power House.
 Staff Mess.
 Store.


5. HEAT ENGINES

Any type of engine or machine which derives
heat energy from the combustion of fuel or
any other source and converts this energy
into mechanical work is termed as a “heat
engine”.

Fuel
Works
Heat Engines
Mechanical

6. ENGINE PARTS

Cylinder Head.
In an IC engine, the cylinder head sits atop
the cylinders and consists of a platform
containing part of the combustion chamber
and the location of the valves and spark
plugs.

7. SPARK PLUG
The spark plug ignites the air/fuel mixture
inside the cylinder.
 This occurs when high voltage, triggered at
precisely the right instant, bridges the gap
between the center and the ground
electrodes. The end result is an even burning
of the air/fuel mixture inside the cylinder..


8. ROCKER ARM

The rocker arm is a reciprocating lever that
conveys radialinformation from the cam lobe
into linear information at the poppet valve to
open it. One end is raised and lowered by the
rotating lobes of the camshaft (either directly or
via a lifter (tappet) and pushrod) while the other
end acts on the valve stem.

9. CYLINDER LINER

The circular housing that the piston moves in
when the Cylinder is not an integral part of
the block. Also known as a "Sleeve”.

10. CYLINDER BLOCK

The cylinder block or engine block is a
machined casting (or sometimes an
assembly of modules) containing cylindrically
bored holes for the pistons of a multi-cylinder
reciprocating internal combustion engine.

11. PISTON

A piston is a component of reciprocating
engines, pumps andgas compressors. It is
located in a cylinder and is made gas-tight by
piston rings. In an engine, its purpose is to
transferforce from expanding gas in the cylinder
to the crankshaft via apiston rod and/or
connecting rod.

12. CONNECTING ROD

In a reciprocating piston engine, the
connecting rod or conrod connects the piston
to the crank or crankshaft.The small end
attaches to the piston pin.The big end
connects to the bearing journal on the crank
throw, running on replaceable bearing shells.

13. CRANKSHAFT

Sometimes casually abbreviated to crank, is the
part of an engine which translates reciprocating
linear piston motion into rotation. To convert the
reciprocating motion into rotation, the crankshaft
has "crank throws" or "crankpins", additional
bearing surfaces whose axis is offset from that
of the crank, to which the "big ends" of the
connecting rods from each cylinder attach.

14. FLYWHEEL

A flywheel is a rotating disc used as a storage
device for kinetic energy. Flywheels resist
changes in their rotational speed, which helps
steady the rotation of the shaft when a
fluctuating torque is exerted on it by its power
source such as a piston-based (reciprocating)
engine

15. SUMP TANK

The sump surrounds the crankshaft. It
contains some amount of oil, which collecting
the bottom of the sump (the oil pan).

16. THANK YOU