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Placeholder confidentialitydisclosure. Edit or delete from layout master if not needed.
Use this second line if additional confidentialitydisclosure information is required.
X-Ray Spares Project
Presented by Mike Rathke
Project: X-Ray Spares
• Problem Statement:
• Current X-Ray spare part aisle (P) has mixed inventory of spare, obsolete and
forward production material. There is currently no process for the replenishment of
spare parts for the mobile or fixed line.
21 October 2020
Project: X-Ray Spares
• Project Scope and Goals:
• Consolidate and separate forward production and spare parts.
• Free up an entire bay of roller racking for Mobile 2.0 launch.
• Implement FIFO, standard quantities and standard location for all material.
• Work with sourcing to create BPAs and replenishment strategy for 50% of the parts.
3
1 October 2020
Project: X-Ray Spares
• Project Team and Collaborators:
• Materials Team
• Stock Room IDL Team
• Product Quality Engineers
• Production Operators
• Sourcing Team
41 October 2020
Project: X-Ray Spares
• Project Status and Accomplishments:
• ≈$10,000 of unused spares to IDN and scrap.
• 13 Part numbers removed or scrapped. 13 Parts moved to spare skid in high bays.
• 144 sq. ft of roller rack space freed up.
• Labels created on both side of the aisle for roller rack parts.
• Majority of roller rack parts set up with BPAs (~55 created).
• All mobile parts set up with Min-Max Kanban Replenishment Strategy (~32 created).
6
1 October 2020
Project: X-Ray Spares
• Project Opportunities and Future:
• The entire bay of P.10 (minus the high bays) left to be filled with Mobile 2.0
production parts and material.
• Potential to set up Fixed Rad parts on Min-Max Kanban replenishment strategy.
• Introduction to KanbanBox; a potential purchasing tool for WSO.
• Treat similar projects as 5S projects in the future.
71 October 2020
1 October 2020 8
BEFORE
AFTER
P.12 P.11 P.10
1 October 2020 9
BEFORE
AFTER
P.12 P.11 P.10
1 October 2020 10
BEFORE
AFTER
P.12 P.11 P.10
1 October 2020 11
BEFORE
AFTER
P.12 P.11 P.10
1 October 2020 12
BEFORE
AFTER
P.12 P.11 P.10
1 October 2020 13
BEFORE
AFTER
P.12 P.11 P.10
Nothing
60%
Move to High Bays (Spare Skid)
14%
Move to Gray Racks
7%
Scrap/Remove
10%
Order More
5%
Move to DifferentLocator
4%
Actions Taken for Spare Parts
Nothing Move to High Bays (Spare Skid) Move to Gray Racks Scrap/Remove Order More Move to Different Locator

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X-Ray Spares Project: GE Healthcare Summer 2020

  • 1. Placeholder confidentialitydisclosure. Edit or delete from layout master if not needed. Use this second line if additional confidentialitydisclosure information is required. X-Ray Spares Project Presented by Mike Rathke
  • 2. Project: X-Ray Spares • Problem Statement: • Current X-Ray spare part aisle (P) has mixed inventory of spare, obsolete and forward production material. There is currently no process for the replenishment of spare parts for the mobile or fixed line. 21 October 2020
  • 3. Project: X-Ray Spares • Project Scope and Goals: • Consolidate and separate forward production and spare parts. • Free up an entire bay of roller racking for Mobile 2.0 launch. • Implement FIFO, standard quantities and standard location for all material. • Work with sourcing to create BPAs and replenishment strategy for 50% of the parts. 3 1 October 2020
  • 4. Project: X-Ray Spares • Project Team and Collaborators: • Materials Team • Stock Room IDL Team • Product Quality Engineers • Production Operators • Sourcing Team 41 October 2020
  • 5.
  • 6. Project: X-Ray Spares • Project Status and Accomplishments: • ≈$10,000 of unused spares to IDN and scrap. • 13 Part numbers removed or scrapped. 13 Parts moved to spare skid in high bays. • 144 sq. ft of roller rack space freed up. • Labels created on both side of the aisle for roller rack parts. • Majority of roller rack parts set up with BPAs (~55 created). • All mobile parts set up with Min-Max Kanban Replenishment Strategy (~32 created). 6 1 October 2020
  • 7. Project: X-Ray Spares • Project Opportunities and Future: • The entire bay of P.10 (minus the high bays) left to be filled with Mobile 2.0 production parts and material. • Potential to set up Fixed Rad parts on Min-Max Kanban replenishment strategy. • Introduction to KanbanBox; a potential purchasing tool for WSO. • Treat similar projects as 5S projects in the future. 71 October 2020
  • 8. 1 October 2020 8 BEFORE AFTER P.12 P.11 P.10
  • 9. 1 October 2020 9 BEFORE AFTER P.12 P.11 P.10
  • 10. 1 October 2020 10 BEFORE AFTER P.12 P.11 P.10
  • 11. 1 October 2020 11 BEFORE AFTER P.12 P.11 P.10
  • 12. 1 October 2020 12 BEFORE AFTER P.12 P.11 P.10
  • 13. 1 October 2020 13 BEFORE AFTER P.12 P.11 P.10
  • 14.
  • 15. Nothing 60% Move to High Bays (Spare Skid) 14% Move to Gray Racks 7% Scrap/Remove 10% Order More 5% Move to DifferentLocator 4% Actions Taken for Spare Parts Nothing Move to High Bays (Spare Skid) Move to Gray Racks Scrap/Remove Order More Move to Different Locator