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Process: Final Assembly Cell Customer: Applied Technologies Area: Box Build
Kaizen Project: ATA Lean Cell Kaizen Tracking #: 13 Date:
Item # Statement of Purpose: Measures/Actions:
1 Decrease travel distance of chassis builds. a) Compiled TAKT times for every ATA product
b) Analyzed all ATA MPI's
2 Reduce square footage of ATA Box area c) Created cell designed based on a) & b)
d) Build custom Cell & re-arrange adjacent areas.
3 Set up Lean Cell capable of producing qty X assemblies per month. e) Create shadow boards, re-org materials, increase Aegis stations
The team analyzed customer requirements for next 6 months.
Each assembly time was broken down into logical pieces.
The work cell was designed to accommodate all assemblies.
Each work station was custom made by the team.
Metric 1 Metric 2 Results Notes
Baseline: 605sq' 123' Metric 1 = Area used
Target: 400sq' 60' Metric 2 = Product distance travelled
Actual: 364sq' 46'
Improv % 40% 63%
Before After
No tape to define cart
Tape damaged and in wrong area
Project Leader: Team Members: T I M W O O D S S
Ben Yorkey TY, Ricky, Dan J, Billy C, Phil A, Lan C, Sivilay, Angie C.
6/26/2014
PROCESS IMPROVEMENT
6Assy
RacRack
6 Assy6 Assy6 Assy
6Assy
6Assy
Rack
6Assy
Rac
6Assy
Rack
4 Assy
Ra
6 Assy6 Assy
FG5Pack-QC
5Assy
Rac
Rac
4Assy
4Assy
Rac
FM-028 Kaizen Rev 1

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Copy of 6-14 ATA Box Cell Kaizen

  • 1. Process: Final Assembly Cell Customer: Applied Technologies Area: Box Build Kaizen Project: ATA Lean Cell Kaizen Tracking #: 13 Date: Item # Statement of Purpose: Measures/Actions: 1 Decrease travel distance of chassis builds. a) Compiled TAKT times for every ATA product b) Analyzed all ATA MPI's 2 Reduce square footage of ATA Box area c) Created cell designed based on a) & b) d) Build custom Cell & re-arrange adjacent areas. 3 Set up Lean Cell capable of producing qty X assemblies per month. e) Create shadow boards, re-org materials, increase Aegis stations The team analyzed customer requirements for next 6 months. Each assembly time was broken down into logical pieces. The work cell was designed to accommodate all assemblies. Each work station was custom made by the team. Metric 1 Metric 2 Results Notes Baseline: 605sq' 123' Metric 1 = Area used Target: 400sq' 60' Metric 2 = Product distance travelled Actual: 364sq' 46' Improv % 40% 63% Before After No tape to define cart Tape damaged and in wrong area Project Leader: Team Members: T I M W O O D S S Ben Yorkey TY, Ricky, Dan J, Billy C, Phil A, Lan C, Sivilay, Angie C. 6/26/2014 PROCESS IMPROVEMENT 6Assy RacRack 6 Assy6 Assy6 Assy 6Assy 6Assy Rack 6Assy Rac 6Assy Rack 4 Assy Ra 6 Assy6 Assy FG5Pack-QC 5Assy Rac Rac 4Assy 4Assy Rac FM-028 Kaizen Rev 1